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XPSUEP
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Schneider Electric XPSUEP Original instructions

XPSUEP

EIO0000003509 11/2020
XPSUEP
Safety Module
Original instructions
11/2020
EIO0000003509.01
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character­istics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front View and Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Prerequisites and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6 Configuration and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Diagnostics via LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8 Accessories, Service, Maintenance, and Disposal. . . . . . . . . . . . . . . . . . . 45
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation, Storage, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 13 14 15
18 20 21 23 24
28 29
32 33 35
37
40 41
43
46 47 48 49 51
EIO0000003509 11/2020 3

Safety Information

Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation as well as all documentation of all components and equipment of the machine/process are authorized to work on and with this product.
The qualified person must be a certified expert in safety engineering.
The qualified person must be able to detect possible hazards that may arise from parameterization, modifying configurations, settings, and wiring, and generally from mechanical, electrical, or electronic equipment. The qualified person must be able to understand the effects that modifications to configurations, settings, and wiring may have on the safety of the machine/process.
EIO0000003509 11/2020 5
INTENDED USE
The qualified person must be familiar with and understand the contents of the risk assessment as per ISO 12100-1 and/or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessments for the machine/process.
The qualified person must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when designing, implementing, and maintaining the machine/process.
The qualified person must be thoroughly familiar with the safety-related applications and the non-safety­related applications used to operate the machine/process.
This product described in the present document is a safety module intended to perform safety-related functions in a machine/process according to the present document, to the specified related documents, and to all other documentation of the components and equipment of the machine/process.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and the technical data.
Prior to using the product, you must perform a risk assessment as per ISO 12100-1 in view of the planned application. Based on the results of the risk assessment, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the safety of persons by means of the design of this overall machine or process.
Operate the product only with the specified cables and accessories. Use only genuine accessories.
Any use other than the use explicitly permitted is prohibited and can result in hazards.
At a Glance
Document Scope
Validity Note
Related Documents

About the Book

This manual describes technical characteristics, installation, commissioning, operation and maintenance of the safety module XPSUEP.
The present document is valid for the products listed in the type code
(see page 15)
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium
.
The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
.
The characteristics that are described in the present document should be the same as those character­istics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
.
Title of documentation Reference number
XPSUEP User Guide EIO0000003509 (ENG)
EIO0000003510 (FRE) EIO0000003511 (GER) EIO0000003512 (ITA) EIO0000003513 (SPA) EIO0000003516 (CHS)
XPSUEP Instruction Sheet PHA71854 (ENG, FRE, GER,
ITA, SPA, CHS)
XPSUEP Instruction Sheet PHA71855 (ENG, JAP, KOR,
POR, RUS, TUR)
XPSUAF User Guide EIO0000003465 (ENG)
EIO0000003466 (FRE) EIO0000003467 (GER) EIO0000003468 (ITA) EIO0000003469 (SPA) EIO0000003472 (CHS)
XPSUAK User Guide EIO0000003476 (ENG)
EIO0000003477 (FRE) EIO0000003478 (GER) EIO0000003479 (ITA) EIO0000003480 (SPA) EIO0000003483 (CHS)
XPSUAT User Guide EIO0000003443 (ENG)
XPSUDN User Guide EIO0000003498 (ENG)
EIO0000003444 (FRE) EIO0000003445 (GER) EIO0000003446 (ITA) EIO0000003447 (SPA) EIO0000003450 (CHS)
EIO0000003499 (FRE) EIO0000003500 (GER) EIO0000003501 (ITA) EIO0000003502 (SPA) EIO0000003505 (CHS)
EIO0000003509 11/2020 7
Title of documentation Reference number
XPSUS User Guide EIO0000003487 (ENG)
XPSUAF Instruction Sheet PHA71842 (ENG, FRE, GER,
XPSUAF Instruction Sheet PHA71843 (ENG, JAP, KOR,
XPSUAK Instruction Sheet PHA71845 (ENG, FRE, GER,
XPSUAK Instruction Sheet PHA71846 (ENG, JAP, KOR,
XPSUAT Instruction Sheet PHA71829 (ENG, FRE, GER,
XPSUAT Instruction Sheet PHA71837 (ENG, JAP, KOR,
XPSUDN Instruction Sheet PHA71850 (ENG, FRE, GER,
XPSUDN Instruction Sheet PHA71851 (ENG, JAP, KOR,
XPSUS Instruction Sheet PHA71847 (ENG, FRE, GER,
XPSUS Instruction Sheet PHA71849 (ENG, JAP, KOR,
PreventaSupport Library Guide EIO0000003835 (ENG)
EIO0000003488 (FRE) EIO0000003489 (GER) EIO0000003490 (ITA) EIO0000003491 (SPA) EIO0000003494 (CHS)
ITA, SPA, CHS)
POR, RUS, TUR)
ITA, SPA, CHS)
POR, RUS, TUR)
ITA, SPA, CHS)
POR, RUS, TUR)
ITA, SPA, CHS)
POR, RUS, TUR)
ITA, SPA, CHS)
POR, RUS, TUR)
You can download these technical publications and other technical information from our website at
www.schneider-electric.com/en/download
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Where 24 Vdc or Vac is indicated, use PELV power supplies conforming to IEC 60204-1.Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to this equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
.
DANGER
DANGER
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.Each implementation of this equipment must be individually and thoroughly tested for proper operation
1
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
INSUFFICIENT AND/OR INEFFECTIVE SAFETY-RELATED FUNCTIONS
Verify that a risk assessment as per ISO 12100 and/or other equivalent assessment has been
performed before this product is used.
Before performing any type of work on or with this product, fully read and understand all pertinent
manuals.
Verify that modifications do not compromise or reduce the Safety Integrity Level (SIL), Performance
Level (PL) and/or any other safety-related requirements and capabilities defined for your machine/process.
After modifications of any type whatsoever, restart the machine/process and verify the correct
operation and effectiveness of all functions by performing comprehensive tests for all operating states, the defined safe state, and all potential error situations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as
,
message
dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
, etc.
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
EIO0000003509 11/2020 9
Standard Description
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term
zone of operation
is defined as it is for a
ISO 12100:2010
.
hazard zone
may be used in conjunction with the description of specific hazards, and
or
danger zone
in the
Machinery Directive (2006/42/EC
) and
XPSUEP

Introduction

EIO0000003509 11/2020
Introduc tion
Chapter 1
Introduction
What Is in This Chapter?
This chapter contains the following topics:
Device Overview 12
Front View and Side View 13
Nameplate 14
Type Code 15
Topic Page
EIO0000003509 11/2020 11
Introduction

Device Overview

Outline
The device is an extension module for compatible modules of the XPSU range. The extension module increases the number of safety-related outputs of the base safety module to which it is connected.
The device is available in four different types: either spring terminals or screw terminals and either 24 Vac/Vdc supply voltage or 48 … 240 Vac/Vdc supply voltage.
Feature summary:
Supports the application functions of the base safety module to which the device is connected6 safety-related outputs
12
EIO0000003509 11/2020

Front View and Side View

Front View and Side View
Introduction
1 Removable terminal blocks, top 2 Removable terminal blocks, bottom 3 LED indicators 4 Connector for base safety module 5 Sealable transparent cover 6 Position of clips for mounting to base safety module
EIO0000003509 11/2020 13
Introduction

Nameplate

Nameplate
The nameplate contains the following data: 1 Device type (refer to chapter Type Code
(seepage15)
) 2 Nominal voltage 3 Frequency range Vac supply 4 Input power 5 Maximum current of safety-related outputs with utilization category AC15 (250 Vac) 6 Maximum current of safety-related outputs with utilization category DC13 (24 Vdc) 7 Maximum total thermal current 8 Maximum Safety Integrity Level (SIL) as per IEC 61508-1:2010 9 Maximum Performance Level and Category as per ISO 13849-1:2015 10 Maximum response time to request at safety-related input 11 Permissible ambient temperature range during operation 12 IP degree of protection 13 Serial number 14 Product version (PV), release (RL), software version (SV) 15 Plant code and date of manufacture (example: PP-2019-W10 means plant code PP, year of
manufacture 2019, week of manufacture 10)
14
EIO0000003509 11/2020

Type Code

Type Code
Introduction
Item 1 2 3 4 5 6 7 8 9 10
Type code (example) X P S U E P 1 4 A C
Item Meaning
1 ... 4 Product range
XPSU = Universal
5 ... 6 Product version
EP
7 Supply voltage
1 = 24 Vac/Vdc 3 = 48 … 240 Vac/Vdc
8 ... 9 Number of safety-related outputs
4A = 4 normally open relay contacts
10 Terminal type
C = Spring terminals, removable P = Screw terminals, removable
If you have questions concerning the type code, contact your Schneider Electric service representative.
EIO0000003509 11/2020 15
Introduction
16
EIO0000003509 11/2020
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