Schneider Electric VBB Series, VBS Series Installation Instructions

Installation Instruction

VBB/VBS Series Ball Valves

with Floating Actuators

Inspection

Inspect the package for damage. If package is damaged,
notify the appropriate carrier immediately. If undamaged, open
the package and inspect the device for obvious damage.
Return damaged products.

Requirements

Two-Way Valve: Flow A to AB Three-Way Valve: Mixing Only A

NOTICE

RISK OF EQUIPMENT DAMAGE

Read and understand these instru

•
servicing this product.
Do not install this product in haz

•
locations unless expressly permi

•

Turn off all power supplying equ
the product.

•

Make all connections in accorda
diagram.
Do not exceed the product’s technical ratings.

•

• Use copper conductors only. Make all connections in
accordance with the appropriate

•

Avoid installation locations expo
moisture, and/or corrosive or ex
Avoid electrical noise interferenc

•
conductors, electrical machinery

•

When making wiring connections within the actuator
put leads or connectors below the

•

This product is a class 2 (Limited V
device.
The installer is responsible for co

•
codes.

•

Check the Electrical terminals a
settings before powering up the

Failure to follow these instructions may cause equipment
damage.

ctions before installing or

ardous or classified

tted.

ipment before working on

nce with the electrical wiring

electrical wiring diagram.
sed to vibration, excessive
plosive vapours.

e. Do not install near large

, or welding equipment.

, do not

motor.

oltage Limited Energy)

nformance to all applicable

nd any configuration switch
actuator.

M112A0x or M122A0x

and/or B to AB.

M131A0x or M132A0x

If this product is used in a manner not specified by the manufacturer,
the protection provided by the product may be impaired.

No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this product.

Tools (not provided)

• Wrench/adjustable spanners: 24…42mm (1”…1-5/8”)

• Pipe wrench according to pipe size

• Volt-ohm multimeter

• Phillips Head screwdriver

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Docume nt Numbe r: F-27393-7

Training

• Installer must be a qualified, experienced technician

Other accessories

• As appropriate.

Selection Guide

Piping

NOTICE

RISK OF EQUIPMENT DAMAGE

•

Do not install in open systems using substantial make-up water.

• Follow proper water treatment practices and system
procedures.

Failure to follow these instructio
damage.

These valves must be piped according to the water flow
diagram below. Two-Way valve flow should go A to AB. Three­way valves should be applied only as mixing valves (see
diagram).

Best Practice Guidelines

It is recommended to fit a strainer upstream of the valve to
increase reliability and to follow water treatment guidelines as
detailed in VDI 2035.

Recommendations

The pipework system should be flushed prior to the operation.

Installation Notes

• Verify there is no overhead water source that may drip
onto valve actuator. In normal service, some condensation
may occur on or around the valve. A drip pan may be
necessary or the valve body may be insulated.

• Do not cover the actuator or obstruct the manual operator
lever.

• Reference product label and Product Datasheet F-27895
for additional product specifications.

It is the responsibility of the installer or product specifier to
verify media compatibility of the valves construction materials
with the supplier of water treatment/heat transfer solution.

Installing the Valve Body

Apply PTFE tape to the male pipe thread. Hand screw the pipe
into the valve, turning it as far as it will go. Use a wrench to
fully tighten the valve to the pipe. Do not over tighten or strip

the threads.

Installing the Actuator on the Valve Body

1. Turn the valve stem so the slot on top of the stem is

pointing towards the large keyed post.

2.

Do one of the following:

• For a spring return actuator, press the red lever down
and rotate the manual operating lever to align the stem
hole with the valve stem. Then slide the red lever up to
lock the manual lever in place.

• For a non-spring actuator, press and hold the red
release button on the top of the actuator and rotate
the manual operating lever to align the stem hole with
the valve stem, then release the red button.

3. Align the valve body with the actuator so the stem lines up
with the large stem hole and the large keyed post lines up
with the post hole on the bottom of the actuator.

4. Firmly press the valve and actuator together to lock into
place.

ns may cause equipment

The first time the valve is operated electrically, the manual
operating lever of the actuator will move to the automatic
position. The manual operating lever can be used to allow
flushing of the system after installation.

Removing the Actuator

NOTICE

RISK OF EQUIPMENT DAMAGE

Do not use the valve body to manually open the actuator.

•

Failure to follow this instruction
the actuator

NOTE: Make sure the valve stem rotates freely before and
after installing the actuator. If the stem does not operate freely
it may indicate that the stem was damaged and may require
that the valve be replaced.

1. Press and hold the valve release lever inward, towards the
valve.

2. Lift the actuator from the valve.

3.

After the piping is under pressure, check the valve body
and the connections for leaks.

4. After the valve and actuator are installed, power the
actuator and check the operation by varying the control
signal. On spring return models, the valve should return to
its normal position when power is removed.

.

Theory of Operation

This series of floating valve actuator assemblies is designed
to make incremental adjustments to flow based on the control
signal input. This actuator is not intended for continuous use in
zero dead band control systems.

In order prevent a false spring return, a solenoid is used
to disengage the gear for spring return. When power is
removed for more than two seconds, spring return valve
assemblies return to their normal position. Non-spring return
valve assemblies remain at their last position when power is
removed. The spring return feature should not be used for
routine, normal operation.

Spring Return and Non-Spring Return actuators with time-out
will automatically limit the running time of the actuator. The
Time-out feature automatically cuts off the control signal to
the valve after three minutes of continuous operation. Upon
change in control signal direction, the actuator will resume
operation. The controller or thermostat used to operate the
Non-Spring Return Floating actuator must be configured to
turn off the control signal after being continuously on for three
minutes.

NOTE: Do not use the manual operator while power is applied
to the actuator. If the actuator is manually positioned while
power is applied, the calibration cycle must be completed
again for the actuator to function properly. To recalibrate the
actuator, cycle power off for more than 6 seconds.

will result in damage to

April , 2016 tc © 2016 Schne ider Ele ctric. All rig hts rese rved. All trademar ks are ow ned by Sch neider Electr ic Indust ries S AS or its affi liated co mpanie s.

Document Number: F-27393-7

Selection Guide

SPDT Floating or (2) SPST Controller

Line

Vo

SPDT Floating or (2) SPST Controller

Line

Vo

24 Vac Transformer

24 V

24 Vac Transformer

24

24 Vac Transformer

lts

1

The 24 Vac/COM supply must be maintained continuously for
valve operation. The valve returns to normal position whenever
this supply is interrupted.

Typical Wiring for M112A0x or M122A0x
Spring Return Actuators

Wiring

Make all connections according to job wiring diagrams and in
compliance with local and national electrical codes. Refer to
diagrams below for typical wiring.

NOTE:

• Multiple actuators may be connected to a single
controller

• Do not exceed the maximum current draw of the
controller.

• Use only one spring return actuator per 10 VA
transformer.

• Use of a properly sized, inherently limited, Class 2
transformer is recommended.

• Use only 18…24 AWG (0.75…0.22 mm2) copper wire
for all connectors. When using multiple wires under one
terminal do not exceed 2 wires or 20 AWG wire.

Three-Wire Notice

Spring return floating valves feature a two second delay upon
power loss to prevent the loss of valve position during brief
power outages. There is a three-second delay at power­up control signal). For more information see Guidelines for
Powering Multiple Actuators EN-206 (F-26363).

Maintenance

The ball valve assembly itself requires no maintenance.
The stem and packing design eliminates the need for
packing adjustment for the life of the valve. However, regular
maintenance of the total heating and cooling system is
recommended to provide for sustained optimum performance.

Field Repair

Neither valve nor actuator are field repairable. Replace entire
unit as necessary.

Application Schematics

Typical applications

For simplicity, balancing valves and control devices are not
shown.

AAB

RED

YEL/BLK

BLACK

BLUE

24 Vac

Close

COM

Open

Return

1

1

24 Vac Transformer

lts

Typical Wiring for M131A0x or M132A0x
Non-Spring Return Actuators

Mixing applications

Supply

Line

Volts

YEL/BLK

BLACK

BLUE

Close

COM

Open

Common

Hot

Controller

Floating Non-Spring Return Actuator (M131A0x M132A0x)

ac Transformer

Line
Volts

Common

Hot

Controller

Floating Spring Return Actuator (M112A0x or M122A0x)

The 24 Vac/COM supply must be maintained continuously for

1

valve operation. The valve returns to normal position whenever
this supply is interrupted.

YEL/BLK

BLACK

BLUE

RED

YEL/BLK

BLACK

BLUE

Close

COM

Open

24 Vac

Close

COM
Open

1

1

Triac Source Wiring

Line

Volts

Vac Transformer

Line

Volts

Hot

Common

Controller

Floating Non-Spring Return Actuator (M131A0x or M132A0x)

Hot

Common

Controller

Floating Spring Return Actuator (M112A0x or M122A0x)

YEL/BLK

BLACK

BLUE

RED

YEL/BLK

BLACK

BLUE

Close

COM

Open

24 Vac

Close

COM
Open

Triac Sink Wiring

Agency Listings

UL873: Underwriters laboratories (File #E9429 Category
Temperature Indicating and Regulating Equipment)
CUL: Listed for use in Canada by Underwriters Laboratory.
Canadian Standards C22.2 No. 24.
European Community: Low Voltage Directive 2014/35/
EU and EMC Directive 2014/30/EU. Australia: This product
meets requirements to bear RCM according to the terms
specified by the Communications Authority under the Radio
Communications Act of 1992.

Power/Failure Action (Floating)

Control Signal Position upon power loss

Non-Spring
Return Ac­tuator

Power to “Open”
terminal will open
A to AB

NOTE: Two-Way valve operation described. For a three-way valve, A to AB
operation is the same. B to AB operation is opposite that of A to A B operation.

Maintain last
position

Spring Return
Open Actuator ­Fail Open

Will spring A to AB
open

Supply

A

B

Spring Return
Closed Actua­tor - Fail Closed

Will spring A to AB
closed

AB

© 2016 Schne ider Ele ctric. All rights rese rved. All trademar ks are ow ned by Sch neider Electr ic Indust ries S AS or its affi liated co mpanie s. April , 2016 tc
Docume nt Numbe r: F-27393-7

Typical Two-Way
Fan Coil Application

Supply

Typical Three-Way
Fan Coil Application

Return

Bypass

B

AB A

Three-Way
Constant Flow
Variable Temperature

Return

Bypass

Dimensions

Notched Stem

Three-Way, A-Port Closed, B-Port Open

Notched Stem

Selection Guide

5-1/8
(130)

1-3/8

(35)

4-3/8
(111 )

1-3/8

(35)

2-9/16

(65)

2-3/8

(60)

1/16 (2)

3/4 (19)

3-3/4
(95)

2-1/2

(64)

1-11/16

(43)

3/8 (10)

Two-Way Non-Spring Return. Shipping Weight: 2.07 lbs (940 g)

5-1/8
(130)

4-3/8
(111 )

1/2 (12)

3-9/16

(90)

4-7/8
(124)

3/8 (10)

(50)

2

(50)

5-1/8
(130)

4-3/8
(111)

2-3/18

(60)
3-3/4
(95)

2

3/4 (19)

1-3/8

2-9/16 (65)

1-3/8
(35)

(35)

1-11/16
(43)

2-1/2
(64)

2-3/16
(56)

Three-Way Non-Spring Return. Shipping Weight: 2.34 lbs (1060 g)

5-1/8
(130)

4-3/8
(111)

2-3/16

(56)

4-7/8
(124)

1/2 (12)

3-1/16

(78)

3/4 (19)

1-3/8

1-3/8

(35)

(35)

2-9/16

(65)

2-1/2

(64)

1-11/16

(43)

Two-Way Spring Return. Shipping Weight: 2.25 lbs (1020 g)

Three-Way Spring Return. Shipping Weight: 2.51 lbs (1140 g)

2-9/16
(65)

1-3/8
(35)

1-3/8
(35)

1-11/16
(43)

2-1/2
(64)

All dimensions shown in inches (mm) format and are rounded to the nearest 1/16”. An additional 1 in (25 mm) is required to remove the
actuator from the valve.

Flow Direction

A notch is cut into the tip of the valve stem. This notch is an external indicator of the closed portion of the ball within the valve.
Check the notch position prior to assembling the actuator to verify the ball is orientated in the correct plane.

The drawings below indicate the stem notch position and the corresponding ball valve flow path.

Notched Stem

or

Two-Way Open

Ball Position

A

Ball Position

A

AB

AB

Notched Stem

or

Two-Way Closed

Ball Position

A

ABA

Stem
Indicator

Ball Position

A

AB

Three-Way, A-Port Open, B-Port Closed

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B

Open

Closed

B

Document Number: F-27393-7