Schneider Electric VBB Series, VBS Series Installation Instructions

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Installation Instructions

VBB/VBS Series Ball Valves

with Proportional Actuators

Vertical Pipe

A AB

SHEET 12

Inspection

Inspect the package for damage. If package is damaged, notify the appropriate carrier immediately. If undamaged, open the package and inspect the device for obvious damage. Return damaged products.

Two-Way Valve: Flow A to AB Three-Way Valve: Mixing Only A

Requirements

NOTICE

RISK OF EQUIPMENT DAMAGE

•

Read and understand these instru servicing this product. Do not install this product in haz

• locations unless expressly permi

•

Turn off all power supplying equ the product.

•

Make all connections in accorda diagram.

• Do not exceed the product’s technical ratings. Use copper conductors only

• accordance with the appropriate Avoid installation locations expo

• moisture, and/or corrosive or ex

•

Avoid electrical noise interferenc conductors, electrical machinery

•

When making wiring connections within the actuator put leads or connectors below the

•

This product is a class 2 (Limited V device. The installer is responsible for co

• codes. Check the Electrical terminals a

• settings before powering up the

Failure to follow these instructions may cause equipment damage.

ctions before installing or

ardous or classified

tted.

ipment before working on

nce with the electrical wiring

. Make all connections in

electrical wiring diagram. sed to vibration, excessive plosive vapours.

e. Do not install near large

, or welding equipment.

motor.

oltage Limited Energy)

nformance to all applicable

nd any configuration switch actuator.

M113A0x or M123A0x

, do not

and/or B to AB.

M133A0x

If this product is used in a manner not speciﬁed by the manufacturer, the protection provided by the product may be impaired.

No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.

Tools (not provided)

• Wrench/adjustable spanners: 24…42mm (1”…1-5/8”)

• Pipe wrench according to pipe size

• Volt-ohm multimeter

• Phillips Head screwdriver

Horizontal Pipe

Horizontal Plane

Training

• Installer must be a qualiﬁed, experienced technician

Other accessories

• As appropriate.

Vertical Pipe

Installation Instructions

Piping

NOTICE

RISK OF EQUIPMENT DAMAGE

•

Do not install in open systems using substantial make-up water.

• Follow proper water treatment practices and system procedures.

Failure to follow these instructio damage.

These valves must be piped according to the water ﬂow diagram. Two-Way valve ﬂow should go A to AB. Three-way

valves should be applied only as mixing valves (see diagram).

Best Practice Guidelines

It is recommended to ﬁt a strainer upstream of the valve to increase reliability and to follow water treatment guidelines as detailed in VDI 2035.

Recommendations

The pipework system should be ﬂushed prior to the operation.

Mounting

The valves can be mounted in horizontal or vertical piping. When installed in horizontal piping, the actuator must be above the valve body. It can be tilted left or right but it must not be tilted below 90° from vertical.

Installation Notes

• Conﬁrm there is no overhead water source that may drip onto valve actuator.

• In normal service, some condensation may occur on or around the valve. A drip pan may be necessary or the valve body may be insulated.

• Do not cover the actuator or obstruct the manual operator lever.

• Reference product label and Product Datasheet F-27895 for additional product speciﬁcations.

It is the responsibility of the installer or product speciﬁer to verify media compatibility of the valves construction materials with the supplier of water treatment/heat transfer solution.

Installing the Valve Body

Apply PTFE tape to the male pipe thread. Hand screw the pipe into the valve, turning it as far as it will go. Use a wrench to fully tighten the valve to the pipe. Do not over tighten or strip the

threads.

Installing the Actuator on the Valve Body

1. Turn the valve stem so the slot on top of the stem is

pointing towards the large keyed post.

2. Do one of the following:

• For a spring return actuator, press the red lever down and rotate the manual operating lever to align the stem hole with the valve stem. Then slide the red lever up to lock the manual lever in place.

• For a non-spring actuator, press and hold the red release button on the top of the actuator and rotate the

ns may cause equipment

manual operating lever to align the stem hole with the valve stem, then release the red button.

3. Align the valve body with the actuator so the stem lines up with the large stem hole and the large keyed post lines up with the post hole on the bottom of the actuator.

4. Firmly press the valve and actuator together to lock into place.

The ﬁrst time the valve is operated electrically, the manual operating lever of the actuator will move to the automatic position. The manual operating lever can be used to allow ﬂushing of the system after installation.

Removing the Actuator

NOTICE

RISK OF EQUIPMENT DAMAGE

•

Do not use the valve body to manually open the actuator.

Failure to follow this instruction will result in damage to the actuator

NOTE: Make sure the valve stem rotates freely before and after installing the actuator. If the stem does not operate freely it may indicate that the stem was damaged and may require that the valve be replaced.

1. Press and hold the valve release lever inward, towards the valve.

2. Lift the actuator from the valve.

3. After the piping is under pressure, check the valve body and the connections for leaks.

4. After the valve and actuator are installed, power the actuator and check the operation by varying the control signal. On spring return models, the valve should return to its normal position when power is removed.

Theory of Operation

This series of proportional valve actuator assemblies is designed to make incremental adjustments to ﬂow based on the control signal input. This actuator is not intended for continuous use in zero dead band control systems.

When power is removed for more than two seconds, spring return valve assemblies return to their normal position. Nonspring return valve assemblies remain at their last position when power is removed. The spring return feature should not be used for routine, normal operation.

Proportional Actuators perform a self-calibration cycle on power-up. The actuator will run to the open direction for approximately 20 seconds and then closed direction for 145 seconds (approximately 2 ½ min.). Once this cycle is complete, the actuator will then accept and respond to the control signal.

NOTE: Do not use the manual operator while power is applied to the actuator. If the actuator is manually positioned while power is applied, the calibration cycle must be completed again for the actuator to function properly. To recalibrate the actuator, cycle power off for more than 6 seconds.

Document Number: F-27394-10

Installation Instructions

0-10V Direct Acting

1 2 3 4 5 6

0-10V Direct Acting

0-5V Direct Acting

5-10V Direct Acting

2-10V Direct Acting

Maintenance

The ball valve assembly itself requires no maintenance. The stem and packing design eliminates the need for packing adjustment for the life of the valve. However, regular maintenance of the total heating and cooling system is recommended to establish sustained optimum

performance.

Field Repair

Neither valve nor actuator are ﬁeld repairable.

Application Schematics

Typical applications

For simplicity, balancing valves and control devices not shown.

Return

Supply

AAB

Typical Two-Way Fan Coil Application

Wiring and Wiring Diagrams

Make all connections according to job wiring diagrams and in compliance with local and national electrical codes. See the diagrams for typical wiring.

• Multiple actuators may be connected to a single controller.

• Do not exceed the maximum current draw of the controller.

• Use only one spring return actuator per 10 VA transformer.

• Use properly sized, inherently limited, Class 2 transformer(s).

• Use only 18…24 AWG (0.75…0.22 mm2) copper wire for all connectors.

• For 4…20 mAdc control, a separate isolation transformer must be used with each valve.

Control Signal and Action Selection

M1 Proportional models have a DIP switch module for mode selection located behind a door/ﬂap on the side of the actuator. The drawings show the module sideways.

• Actuators are shipped from factor y with SW1 ON and SW2-6 OFF for 0…10 Vdc control signal and for direct action (DA; valve opens with increasing control signal).

• When using SW1 through 4, the lowest numbered dip switch set to ON takes priority, e.g. if both SW2 and SW4 are ON, SW2 takes precedent.

• SW5 must be ON (SW1 through SW4 must be OFF) for 4-20 mA mode.

• For more information see Guidelines for Powering Multiple Actuators EN-206 (F-26363).

Typical wiring with a Non-Spring Return Actuator

Three-Way Constant Flow Variable Temperature

Power/Failure Action (Proportional)

Control Signal

DA Dip Switch selected (SW6 OFF)- Increase in control signal will open A to AB RA Dip Switch selected (SW6 ON)- increase in control signal will close A to AB

NOTE: Two- Way valve op erati on described. For a thre e-way v alve, A to AB operat ion is th e same. B to A B opera tion is op posite t hat of A to AB operat ion.

Typical Three-Way Fan Coil Application

Return

Supply

Return

Bypass

AB A

Mixing applications

Bypass

Position upon power loss

Non-Spring Return Actuator

Maintain last position

Spring Return Open Actuator

- Fail Open

Will spring A to AB open

Spring Return Closed Actuator - Fail Closed

Will spring A to AB closed

Typical wiring with a Spring Return Actuator

1 2 3 4 5 6

0-5V Direct Acting

1 2 3 4 5 6

5-10V Direct Acting

1 2 3 4 5 6

OFF

1 2 3 4 5 6

4-20mA Direct Actin

OFF

1 2 3 4 5 6

-10V Reverse Actin

OFF

Dimensions (mm)

Notched Stem

5-1/8 (130)

4-3/8 (111)

1/16 (2)

3/8 (10)

1/16 (2)

4-3/8 (111)

5-1/8 (130)

Installation Instructions

2-3/8

(60)

3-3/4

1-3/8

(35)

1-3/8

(95)

3/4 (19)

1-3/8

(35)

2-9/16

(65)

5-1/8 (130)

4-3/8 (111)

1/2 (12)

3-9/16

(90)

4-7/8 (124)

3/4 (19)

1-3/8

(35)

2-9/16

(65)

2-1/2

1-11/16

(64)

(43)

1-11/16

(43)

3/8 (10)

(50)

An additional 1 inch is required to remove the actuator from the valve.

3-3/4

(95)

4-7/8

(124)

2-3/8

(60)

3/4 (19)

1/2 (12)

3-1/16

(78)

2-9/16

(65)

1-3/8

(35)

2-9/16

(65)

1-3/8

(35)

4-3/8 (111)

1-3/8

(35)

5-1/8 (130)

1-3/8

(35)

1-11/16

(43)

1-11/16

(43)

2-1/2

(64)

2-1/2

(64)

2-3/16

(56)

2-3/16

(56)

Flow Direction

A notch is cut into the tip of the valve stem. This notch is an external indicator of the closed portion of the ball within the valve. Check the notch position prior to assembling the actuator to verify the ball is orientated in the correct plane.

The drawings below indicate the stem notch position and the corresponding ball valve ﬂow path.

Notched Stem

Ball Position

Two-Way Open

Ball Position

Three-Way, A-Port Open, B-Port Closed

Notched Stem

Ball Position

Two-Way Closed

Ball Position

Three-Way, A-Port Closed, B-Port Open

Stem Indicator

ABA

ClosedOpen

Agency Listings

European Community: EMC Directive 2014/30/EU. Low Voltage Directive 2014/35/EU. UL873 Listed: Underwriters laboratories (File #E9429 Category Temperature Indicating and Regulating Equipment) CUL: Listed for use in Canada by Underwriters Laboratory. Canadian Standards C22.2 No. 24. Australia: This product meets requirements to bear the RSM mark according to the terms speciﬁed by the Communications Authority under the Radio Communications Act of 1992.

Document Number: F-27394-10

Schneider Electric VBB Series, VBS Series Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual