Schneider Electric TM5 User Manual

ModiconTM5

EIO0000003215 09/2020

Modicon TM5

Transmitter and Receiver Modules Hardware Guide

09/2020

EIO0000003215.01

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

2 EIO0000003215 09/2020

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Part I General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1 TM5 System General Rules for Implementing . . . . . . . . 13

Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . .

Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5 Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hot Swapping Electronic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 TM5 Transmitter and Receiver General Overview . . . . . 27

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part II TM5 System Transmitter and Receiver Electronic

Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 TM5SBET1 Transmitter Electronic Module . . . . . . . . . . 37

TM5SBET1 Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBET1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBET1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 TM5SBET7 Transmitter Electronic Module . . . . . . . . . . 43

TM5SBET7 Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBET7 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBET7 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5 TM5SBER2 Receiver Electronic Module . . . . . . . . . . . . 49

TM5SBER2 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBER2 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5SBER2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 16 20 23 24

28 31

38 41 42

44 46 47

50 53 56

57 61

EIO0000003215 09/2020 3

4 EIO0000003215 09/2020

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

EIO0000003215 09/2020 5

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

6 EIO0000003215 09/2020

About the Book

At a Glance

Document Scope

This manual describes the hardware implementation of the Modicon TM5 Transmitter and Receiver modules. It provides parts descriptions, specifications, wiring diagrams, installation and setup for Modicon TM5 Transmitter and Receiver modules.

Validity Note

This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.5.

General Overview

EIO0000003215 09/2020

General Overview

Part I

General Overview

What Is in This Part?

This part contains the following chapters:

Chapter Chapter Name Page

1 TM5 System General Rules for Implementing 13

2 TM5 Transmitter and Receiver General Overview 27

EIO0000003215 09/2020 11

General Overview

EIO0000003215 09/2020

ModiconTM5

TM5 System General Rules for Implementing

EIO0000003215 09/2020

TM5 System General Rules for Implementing

Chapter 1

TM5 System General Rules for Implementing

What Is in This Chapter?

This chapter contains the following topics:

Installation and Maintenance Requirements 14

Wiring Best Practices 16

TM5 Environmental Characteristics 20

Installation Guidelines 23

Hot Swapping Electronic Modules 24

Topic Page

EIO0000003215 09/2020 13

TM5 System General Rules for Implementing

Installation and Maintenance Requirements

Before Starting

Read and understand this chapter before beginning the installation of your TM5 System.

The use and application of the information contained herein require expertise in the design and programming of automated control systems. Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present during installation and setup, operation, and maintenance of the machine or process, and can therefore determine the automation and associated equipment and the related safeties and interlocks which can be effectively and properly used. When selecting automation and control equipment, and any other related equipment or software, for a particular application, you must also consider any applicable local, regional or national standards and/or regulations.

Pay particular attention in conforming to any safety information, different electrical requirements, and normative standards that would apply to your machine or process in the use of this equipment.

NOTICE

ELECTROSTATIC DISCHARGE

 Store all components in their protective packaging until immediately before assembly.  Never touch exposed conductive parts such as contacts or terminals.

Failure to follow these instructions can result in equipment damage.

Disconnecting Power

All options and modules should be assembled and installed before installing the control system on a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting rail, mounting plate or panel before disassembling the equipment.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power is off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

DANGER

EIO0000003215 09/2020

Programming Considerations

UNINTENDED EQUIPMENT OPERATION

 Only use software approved by Schneider Electric for use with this equipment.  Update your application program every time you change the physical hardware configuration.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Operating Environment

UNINTENDED EQUIPMENT OPERATION

Install and operate this equipment according to the conditions described in the Environmental Characteristics.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Installation Considerations

UNINTENDED EQUIPMENT OPERATION

 Use appropriate safety interlocks where personnel and/or equipment hazards exist.  Install and operate this equipment in an enclosure appropriately rated for its intended

environment and secured by a keyed or tooled locking mechanism.

 Use the sensor and actuator power supplies only for supplying power to the sensors or

actuators connected to the module.

 Power line and output circuits must be wired and fused in compliance with local and national

regulatory requirements for the rated current and voltage of the particular equipment.

 Do not use this equipment in safety-critical machine functions unless the equipment is

otherwise designated as functional safety equipment and conforming to applicable regulations and standards.

 Do not disassemble, repair, or modify this equipment.  Do not connect any wiring to reserved, unused connections, or to connections designated as

No Connection (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

TM5 System General Rules for Implementing

WARNING

NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.

EIO0000003215 09/2020 15

TM5 System General Rules for Implementing

Wiring Best Practices

Introduction

There are several rules that must be followed when wiring the TM5 System.

Wiring Rules

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power is off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

The following rules must be applied when wiring the TM5 System:

 I/O and communication wiring must be kept separate from the power wiring. Route these 2 types

of wiring in separate cable ducting.

 Verify that the operating conditions and environment are within the specification values.  Use proper wire sizes to meet voltage and current requirements.  Use copper conductors only.  Use twisted pair, shielded cables for analog, expert, or fast I/O and TM5 bus signals.  Use twisted pair, shielded cables for encoder, networks and fieldbus (CAN, serial, Ethernet).

Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and communication connections. If you do not use shielded cable for these connections, electromagnetic interference can cause signal degradation. Degraded signals can cause the controller or attached modules and equipment to perform in an unintended manner.

DANGER

EIO0000003215 09/2020

TM5 System General Rules for Implementing

WARNING

UNINTENDED EQUIPMENT OPERATION

 Use shielded cables for all fast I/O, analog I/O and communication signals.

 Ground cable shields for all analog I/O, fast I/O and communication signals at a single point  Route communication and I/O cables separately from power cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.

Refer to the section Grounding the TM5 System to ground the shielded cables.

This table provides the wire sizes to use with the removable spring terminal blocks (TM5ACTB06, TM5ACTB12, TM5ACTB12, TM5ACTB12PS, TM5ACTB32):

This table provides the wire sizes to use with the TM5ACTB16 terminal blocks:

DANGER

FIRE HAZARD

Use only the correct wire sizes for the maximum current capacity of the I/O channels and power supplies.

Failure to follow these instructions will result in death or serious injury.

EIO0000003215 09/2020 17

TM5 System General Rules for Implementing

The spring clamp connectors of the terminal block are designed for only one wire or one cable end. Two wires to the same connector must be installed with a double wire cable end to help prevent loosening.

LOOSE WIRING CAUSES ELECTRIC SHOCK

Do not insert more than one wire per connector of the spring terminal blocks unless using a double wire cable end (ferrule).

Failure to follow these instructions will result in death or serious injury.

TM5 Terminal Block

Inserting an incorrect terminal block into the electronic module can cause unintended operation of the application and/or damage the electronic module.

ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION

Connect the terminal blocks to their designated location.

Failure to follow these instructions will result in death or serious injury.

DANGER

NOTE: To help prevent a terminal block from being inserted incorrectly, ensure that each terminal block and electronic module is clearly and uniquely coded.

EIO0000003215 09/2020

TM5 Strain Relief Using Cable Tie

There are 2 methods to reduce the stress on cables:

 The terminal blocks have slots to attach cable ties. A cable tie can be fed through this slot to

secure cables and wires to reduce stress between them and the terminal block connections.

 After grounding the TM5 System by means of the grounding plate TM2XMTGB, wires can be

bundled and affixed to the grounding plate tabs using wire ties to reduce stress on the cables.

The following table provides the size of the cable tie and presents the two methods to reduce the stress on the cables:

TM5 System General Rules for Implementing

Cable Tie Size

Thickness 1.2 mm (0.05 in.) maximum 1.2 mm (0.05 in.)

Width 4 mm (0.16 in.) maximum 2.5...3 mm (0.1...0.12 in.)

Mounting illustration

Terminal Block TM2XMTGB Grounding Plate

WARNING

ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)

 Do not use the TM2XMTGB Grounding Plate to provide a protective ground (PE).  Use the TM2XMTGB Grounding Plate only to provide a functional ground (FE).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000003215 09/2020 19

+ 43 hidden pages

Schneider Electric TM5 User Manual

ModiconTM5

Table of Contents

Safety Information

About the Book

General Overview

TM5 System General Rules for Implementing

Installation and Maintenance Requirements

Wiring Best Practices