APPLICATION
For proportional temperature control of pneumatic valves and
actuators to maintain air or liquid temperatures in duct,
plenum chambers, liquid lines, tanks, etc. May also be used
as a low limit thermostat.
SPECIFICATIONS
Thermostat: Proportional two pipe type. Thermostats are
ambient compensated.
Sensing Element: Remote liquid-filled copper.
Control Dial Range: -20 to 240°F (
as -20 to 120°F, reverse side of dial 100 to 240°F.
Throttling Range: Adjustable 3 to 35°F/10
kPa) change in output, factory set at 5°F (3°C).
Output Air Signal: 0.5 psig (3.4 kPa) to supply air pressure
-0.5 (-3.4 kPa).
Action: See Table 1.
Ambient Limits:
Shipping, -40 to 150°F (-40 to 65°C). 0 to 98% R.H.,
non-condensing.
Case Operating, 40 to 150°F (4 to 65°C). 10 to 98%
R.H., non-condensing.
Bulb, 310°F (1
54°C) maximum.
Supply Air Pressure: Clean, oil free, dry air required
(reference EN-123).
Nominal, 20 psig (138 kPa).
Minimum, 15 psig (103 kPa).
Maximum, 30 psig (207 kPa).
Air Connections: 1/8" FNPT for main, branches and
gauges (not included).
AL-362
Air Consumption for Sizing Air compressor: 0.008 scfm
l/s).
(3.8 m
Air Capacity for Sizing Air Mains: 16 scim (4.4 ml/s).
Mounting: Upright position on a wall or vertical flat surface.
Bulb Dimensions: See Table 1.
Capillary Length: 6’ (1.8 m).
Case Dimensions: 5-13/16" high x 6-3/16" wid e x 4" deep
mm x 157 mm x 102 mm).
(148
ACCESSORIES
AL-362 Stem mounted back connected 0-30 psi gauge
AT-201 3/8" x 9-1/2" with 3/4" MNPT copper bulb well
AT -203 3/8" x 9-1/2" with 3/4" MNPT stainless steel bulb
AT-206 3/8" x 4-1/2" with 1/2" MNPT copper bulb well
AT-208 Duct mounting kit
AT-209 Liquid line or tank mounting kit
AT-211 Bulb shield
AT-539 Pilot pressure kit
TOOL-95 Pneumatic calibration tool kit (required for use
ires AT-209
requ
equires AT-209
well r
as low limit thermostat)
-29 to 115°C). Shipped
psi (2 to 19°C/69
TK-6024, TK-6124, TK-8024,
TK-8124
Pneumatic Bulb Thermostats
General Instructions
MAINTENANCE PARTS
AT-520-011 Relay repair kit
AT-528 Pilot restrictor kit
DYDK-77-031 Thermal element for TK-8X24
DYDK-99-011 Thermal element for TK-6X24
Figure-1 Piping Connections.
Table-1 Specifications.
Bulb
Part Number Action
TK-6024
TK-8024 Averaging
TK-6124
TK-8124 Averaging
a
Direct Acting (DA) - increase output pressure on temperature rise.
Reverse Acting (RA) - Decrease output pressure on temperature rise.
DA
RA
a
a
Style
Straight
Straight
Dimensions
in (mm)
3/8 x 4-5/8
(9.5 x 117)
3/32 x 8’
(2.4 x 2.4 m)
3/8 x 4-5/8
(9.5 x 117)
3/32 x 8’
(2.4 x 2.4 m)
Printed in U.S.A. 12/09 © Copyright 2009 Schneider Electric All Rights Reserved. F-14684-5
PRE-INSTALLATION
Inspection
Visually inspect the carton for damage. If damaged, notify the
appropriate carrier immediately. Visually inspect the device for
obvious defects. Return damaged or defective products.
Required Installation Items
• Tools (not provided):
Appropriate drill, drill bits and screwdriver for mounting
screws
Needle nose pliers or 3/16" open-ended wrench to hold
dial shaft
• Appropriate Accessories
• Mounting screws and appropriate fittings (not provided)
INSTALLATION
Caution: Installer must be a qualified, experienced
technician.
Make all connections in accordance with the job piping
diagrams, local and national codes.
Avoid locations near steam or hot water coils or pipes, or
wherever radiant heat will affect the bulb or capillary tube.
THERMOSTAT MOUNTING
Mount the thermostat in an upright position on a wall or vertical
flat surface that does not vibrate.
Three (3) mounting holes 3/16" (5 mm) provided on case.
BULB MOUNTING
Table-2 Liquid Line and Tank for TK-6X24.
Part Number Description Mt. Fitting
a
AT-201
AT-203
AT-206 Copper bulb well 1/2" MNPT
AT-209
a
Requires AT-208.
b
Recommended installation is with a bulb well.
Copper bulb well
Stainless steel bulb
a
b
well
Bulb mounting kit 3/4" MNPT
3/4" MNPT
Insertion
Size
1/2" dia.
OD (9-1/2”
long
1/2" dia.
OD 4-1/2"
long
Length of
bulb
Figure-2 Mounting Dimensions.
Figure-3 Bulb Well Installation.
Table-3 Application Limitations at 250°F Fluid Temp.
(Max. 350°F)
Part Number
AT-201 11 250
AT-203 20 500
AT-206 11 250
AT-209 4 150
Max. Recommended
Velocity (FPS)
Max.
Recommended
Static Pressure
(psig)
Installation of TK-6X24 Bulb into AT-206
Bulb Well
1. Install AT-206 bulb well into 1/2" FNPT opening.
2. Place packing (included with AT-206) over bulb support
section and insert bulb into well.
3. Push packing into nut on well using a screwdriver.
2 © Copyright 2009 Schneider Electric All Rights Reserved. F-14684-5