Schneider Electric Lexium 32i User Manual

Catalog | july 2020
Lexium 32i

Integrated servo drive for motion control

schneider-electric.com
Lexium

Discover Lexium

Advanced motion control and robotics
Lexium servo drives, motors, and robotics series are designed for a broad range of motion-centric machines. From single-axis to high­performance multi-axis machines, the Lexium range enables high-speed movements and precise positioning in packaging, material handling, material working, electronics, and food and beverage applications.
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General contents

Lexium 32i Integrated servo drive
b Offer presentation
v Lexium 32i integrated servo drive .............................................................. page 2
v Lexium BMI servo motors ........................................................................... page 5
v Control units
- CANopen/CANmotion machine bus ...................................................... page 6
- EtherCAT machine bus ........................................................................ page 6
- EtherNet network (PROFINET) ............................................................. page 6
b Description ................................................................................................ page 7
b Combinations ........................................................................................... page 8
b References
v Lexium 32i integrated servo drives ............................................................. page 9
v Control units
- CANopen/CANmotion machine bus .................................................... page 10
- EtherCAT machine bus ........................................................................ page 10
- EtherNet network (PROFINET) ........................................................... page 10
v Power supply ............................................................................................ page 10
v Industrial connectors for communication bus and logic I/O ........................page 11
v Connection components for STO function .................................................page 11
v Separate parts ...........................................................................................page 11
v Connection components
- For CANopen machine bus.................................................................. page 12
- For EtherCAT eldbus ......................................................................... page 13
- For Ethernet network ........................................................................... page 13
v Documentation ........................................................................................ page 14
v SoMove setup software ............................................................................ page 14
v Multi-Loader conguration tool ................................................................. page 14
v Memory card ............................................................................................. page 14
b Options
v Braking resistors ....................................................................................... page 15
v Planetary gearboxes ................................................................................. page 15
b Motor starters ......................................................................................... page 16
b Fuse Protection ...................................................................................... page 17
b Product reference index ......................................................................... page 18
1
Presentation
Lexium 32i
Integrated servo drive
PF080934
Lexium 32i integrated servo drive controlling a packing line
PF513513
Presentation
The modular range of Lexium 32i integrated servo drives features three control units for controlling Lexium BMI servo motors. These servo motors integrate the power stage that provides a direct power supply from either a single-phase or three-phase AC supply.
The Lexium 32i thus offers optimum functionality that can adapt to the specic
performance, power, and simplicity of use requirements of motion control applications. It covers power ratings between 0.4 and 2.1 kW.
The Lexium 32i range of integrated servo drives is designed to simplify the life cycle
of machines. SoMove setup software simplies initial startup. The modular design
facilitates installation by reducing assembly time to as little as three minutes and makes maintenance easier. Maintenance is also quicker and cheaper thanks to the new duplication and backup tools, like the memory card.
Performance is improved through optimized motor control achieved through reduced vibration with automatic parameter calculation, a speed observer, and an additional
band-stop lter. This optimization helps to increase machine productivity.
The compact size of the Lexium 32i provides maximum power in minimum space, which helps to reduce the size of the enclosure required by up to 60% and the direct and indirect costs by up to 30%.
Three control units - CANopen/CANmotion, EtherCAT and Ethernet (PROFINET) ­allow adaptation to numerous industrial control system architectures.
The integrated Safe Torque Off function reduces system design times and makes it easier to comply with safety standards.
Applications for industrial machines
The Lexium 32i integrated servo drive incorporates functions that are suitable for the most common applications, including:
b printing - cutting, position-controlled machinery, etc. b packing and wrapping - cutting to length, rotary knife, bottling, capsuling,
labeling, etc.
b textiles - winding, spinning, weaving, embroidery, etc. b material handling - conveying, palletizing, warehousing, pick-and-place, etc. b transfer machines - gantries, hoists, etc. b clamping b ying shear operations - cutting, printing, marking, etc. b materials processing, etc.
Lexium 32i integrated servo drive controlling a printing line
PF080933
Lexium 32i integrated servo drive controlling a materials processing machine
The offer
The Lexium 32i range of integrated servo drives covers motor power ratings between 0.4 kW and 2.1 kW with three types of power supply:
b 110…120 V single-phase, from 0.4 kW to 0.75 kW (BMIpppTppp) b 200…240 V single-phase, from 0.7 kW to 1.3 kW (BMIpppTppp) b 208…480 V three-phase, from 0.4 kW to 2.1 kW (BMIpppPppp)
Compliance with international standards and certications
The entire range conforms to international standards IEC/EN 61800-5-1 and
IEC/EN 61800-3, is UL and CSA certied, and has been developed to meet the
requirements of directives regarding protection of the environment (RoHS) as well as those of European directives to obtain the e mark.
Compliance with electromagnetic compatibility (EMC) requirements
The integration of category C2 EMC lters in Lexium 32i servo drives and
compliance with EMC simplify installation and make it very inexpensive to bring the device into conformity to obtain the e mark.
These lters comply with standard IEC/EN 61800-3, environment 1, category C2.
Accessories and options
External accessories and options, such as braking resistors and planetary gearboxes, enhance this offer.
2
Presentation (continued)
Simplicity, from installation to maintenance
1
2
Lexium 32i
Integrated servo drive
Connection module for eldbus and
network, inputs/outputs and safety
Connection module for mains supply
LXM32I control unit
3
SoMove setup software 1 SoMove setup software is used in just the same way as it is on other Schneider
Electric drives and starters, to congure and optimize control loops in automatic or
manual mode using the Oscilloscope function and for maintenance of the Lexium 32i integrated servo drive.
See page 14 or consult our catalog n° DIA2ED2140801EN on our web site www. schneider-electric.com
Multi-Loader tool 2 The Multi-Loader tool is used to copy congurations from a PC or Lexium 32i servo
drive and load them onto another Lexium 32i.
See page 14.
Memory card 3 This stores the control unit parameters. When replacing a Lexium 32i, this function
helps to ensure immediate startup by removing the need to program the drive. This optimizes maintenance time and reduces costs.
See page 14.
Auto-tuning Adapted to each user, the three auto-tuning levels - automatic, semi-automatic, and
expert - allow you to achieve a high level of machine performance, whatever the application.
Lexium BMI servo motor with power stage
Mounting and maintenance The modular design and the memory card for storing congurations help to optimize
mounting and maintenance procedures.
3
Presentation (continued)
Lexium 32i
Integrated servo drive
CANopen machine bus
LMC058 motion controller
Lexium integrated servo drive
Lexium SD3 stepper motor drive
Lexium 32A servo drive
BMH servo motor
CANmotion
Lexium 32i integrated servo drive
High performance
The following Lexium 32i offer features help to increase machine performance:
b Overload capacity: The high peak current (up to 4 times the direct current)
increases the range of movement.
b Power density: The compact size of the drives offers maximum efciency in a
small space.
b High bandwidth: Better speed stability and faster acceleration improve the quality
of control.
b Motor control: Less vibration, a speed observer, and an additional band-stop lter
enhance the quality of control.
Design suitable for different control system structures
The versatility of the Lexium 32i range offers excellent exibility for integration into
different control system structures.
Depending on the model, the Lexium 32i has logic inputs and outputs, which can be
congured according to application requirements.
It also has three control unit types for managing the communication via:
b CANopen/CANmotion machine bus b EtherCAT machine bus b Ethernet (PROFINET) network
Dedicated safety functions
The Lexium 32i range is an integral part of a control system's safety system, featuring as it does an integrated Safe Torque Off (STO) function, which helps to prevent unintended servo motor operation. This function complies with standard IEC/EN 61508 level SIL3 governing electrical installations and the power drive systems standard IEC/EN 61800-1.
It simplies the setup of installations requiring complex safety equipment and
improves performance during maintenance operations by reducing the time required for servicing. The bus connection module with STO option is required to access this function (see page 10).
Altivar Machine ATV320
Lexium 32M servo drive
Lexium BMI servo motors - dynamic and powerful
Lexium BMI servo motors are synchronous three-phase motors. They feature a SinCos Hiperface® for automatic transmission of data from the servo motor to the control units and are available with or without a holding brake.
Lexium BMI servo motors provide high power density values to optimize machine
compactness. Available with two ange sizes and two different lengths for each ange size, they are suitable for most applications, covering a continuous torque
range from 1.7 to 7.2 Nm for speeds up to 4700 rpm. They cover the power range
0.4 to 2.1 kW.
BMI servo motors have a medium inertia motor, which means they are particularly suitable for medium and high-load applications. They help to simplify installation and adjustment through a more robust adjustment of the movement.
Lexium BMI servo motors are UL Recognized and conform to standard UL1004 as well as to European directives (e marking).
They are available with the following variants:
b 2 ange sizes: 70 and 100 mm/2.76 and 3.94 in. b 2 degrees of protection for the shaft end: IP 54 or IP 65 in accordance with
standard IEC/EN 60529 (the degree of protection of the casing is IP 65)
b with or without holding brake b integrated single-turn or multi-turn SinCos Hiperface® encoder (standard or high
resolution)
b smooth or keyed shaft end
Lexium 32i integrated servo drive
Example of control system architecture with
CANopen and CANmotion machine bus
4
Presentation (continued)
PF112242A
Lexium BMI servo motor with power stage
Lexium 32i
Integrated servo drive

Lexium BMI servo motor

Lexium BMI servo motors - dynamics and power (continued)
Specic features
Lexium BMI servo motors
specications:
b The ambient operating temperature is - 0...+ 50°C/+ 32...+ 122°F. b The maximum operating altitude is 1000 m/3281 ft without derating;
2000 m/6562 ft with a maximum ambient temperature of 45°C/113°F and a continuous power reduction of 1% for every 100 m/328 ft above 1000 m/3281 ft; and 3000 m/9842 ft with a maximum ambient temperature of 40°C/104°F and a continuous power reduction of 1% for every 100 m/328 ft above 1000 m/3281 ft. b The servo motor can withstand 5...80% relative humidity (non-condensing). b The windings are insulation class F in accordance with standard IEC 60034-1 (maximum temperature for windings is 155°C/311°F). b Thermal protection is provided and controlled by the Lexium 32i integrated servo drive via the motor temperature control algorithm.
b All mounting positions are permitted: v horizontal mounting (IMB5) v vertical mounting (IMV1 with shaft end at the top and IMV3 with shaft end at the
bottom) in accordance with standard IEC 60034-7
have been developed to comply with the following main
Holding brake
Lexium BMI servo motors can be equipped with an electromagnetic holding brake.
d Do not use the holding brake as a dynamic brake for deceleration, as this
will quickly damage the brake.
Integrated encoder
Lexium BMI servo motors are equipped with an absolute encoder.
This encoder performs the following functions:
b It gives the absolute position of the motor so that ows can be synchronized. b It measures the servo motor speed via the associated Lexium 32i integrated
servo drive (this information is used by the drive's speed controller).
b It measures the position information for the Lexium 32i position controller. b It sends data from the servo motor to the control unit, which provides automatic
motor identication when the Lexium 32i starts.
4 encoder models are available:
b High resolution SinCos Hiperface® encoder: v single-turn (131,072 points/turn) (1) v multi-turn (131,072 points/turn x 4096 turns) (1)
These encoders give an angular shaft position precise to less than ± 1.3 arc minutes.
b Standard resolution SinCos Hiperface® encoder: v single-turn (32,768 points/turn) (1) v multi-turn (32,768 points/turn x 4096 turns) (1)
These encoders give an angular shaft position precise to less than ± 4.8 arc minutes.
(1) Encoder resolution given for a Lexium 32i integrated servo drive.
5
Presentation (continued)
Lexium 32i
Integrated servo drive
Control units, Servo motor

Main functions

Control unit type LXM32ICAN LXM32IECT LXM32IETH
Communication bus and network CANopen Ethernet
Integrated communication ports b Modbus link
Operating mode b Homing
Functions Auto-tuning, monitoring, stopping, stop window, conversion, rapid entry of position values 24 V c logic inputs (1) 4 max., reassignable 24 V c capture inputs (1) (2) 2, reassignable 24 V c logic outputs (1) 2, reassignable
Integrated safety function Safe Torque Off (STO)
Architecture Control via:

Servo motor BMI

Application Medium and high load
Flange size 70 or 100 mm/2.76 or 3.94 in.
Continuous torque 1.7 to 7.2 Nm
Encoder Single-turn SinCos Hiperface
Multi-turn SinCos Hiperface
Degree of protection Motor without shaft sealing ring IP 54 (3)
Motor with shaft end IP 65 (3) (4)
b CANopen machine bus b CANmotion machine bus
b Manual mode (JOG) b Speed control b Current control b Position control
For use with the following models: VW3M9105, VW3M9110
For use with the following models: VW3M9101, VW3M9103, VW3M9201, VW3M9203, VW3M9105,VW3M9106, VW3M9108, VW3M9206, VW3M9208, VW3M9110, VW3M9116, VW3M9117, VW3M9216, and VW3M9217
b Schneider Electric or third-party PLCs via communication bus
With robust adjustment of the movement
®
b 32,768 points/turn b 131,072 points/turn
®
b 32,768 points/turn x 4096 turns b 131,072 points/turn x 4096 turns
b Modbus link b EtherNet (EtherCAT) network
b Modbus link b EtherNet (PROFINET) network
(1) Unless otherwise stated, the logic I/O can be used in positive logic (Sink inputs, Source outputs) or negative logic (Source inputs, Sink outputs). (2) Two standard logic inputs can be used as capture inputs. (3) In the case of mounting position IM V3 (drive shat vertical, shaft end upward), the motor only has degree of protection IP 50. The degree of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox. (4) With shaft end: the maximum speed of rotation is limited to 6000 min-1; shaft sealing ring with initial lubrication, if the seals run dry, this increases friction and reduces the service life.
6

Description

Lexium 32i
Integrated servo drive
Description
Lexium 32i integrated servo drives comprise control electronics with an interface for a CANopen DS402/CANmotion, an EtherCAT communication bus, or an EtherNet (PROFINET) network and a Lexium BMI synchronous servo motor. They can be equipped with a single-turn or multi-turn encoder and an integrated holding brake as required. 2 types of connection are possible:
b industrial connectors (1 and 2) b internal spring terminals (3)
a
b
c
1 2 3
4
5
6
10
9
Connection module (1, 2, 3) mounted on top of the Lexium 32i
8 7
b
Connection module for CANopen or, EtherCAT bus or EtherNet (PROFINET) network (depending on the model) with four logic inputs, 2 logic
outputs (only for Ethernet) and STO function
a 2 x M12 connectors for CANopen, EtherCAT bus or EtherNet (PROFINET) network b 2 x M8 connectors for STO function c 2 or 4 x M8 connectors for logic inputs, or 2 M8 connectors for logic inputs and 2 M8 connectors for logic inputs/ouputs (only for Ethernet)
1 Connection module for CANopen, EtherCAT bus or EtherNet (PROFINET) network, and outputs (only for LXM32IETH) (depending on the
model) with two logic inputs, M8 connectors, and STO function (connection modules with industrial connectors are also available without the STO function)
2 Connection module with internal spring terminals with eight cable glands (6 x M12 and 2 x M16), four logic inputs, and two logic outputs
(cable glands to be ordered separately, see page 11)
3 Connection for mains supply module available in two versions (for single-phase or three-phase power supply) 4 Control unit available in three versions:
b for CANopen DS402/CANmotion bus b for EtherCAT bus b for EtherNet (PROFINET) network
Motor section with power stage comprising:
5 Casing with RAL 9005 opaque black paint protective coating 6 A 4-point axial mounting ange available in the following sizes:
b 70 mm/2.76 in. b 100 mm/3.94 in.
7 A smooth or keyed shaft end (depending on the model) 8 Lexium BMI servo motor comprising a three-phase stator and a 10-pole rotor with Neodymium Iron Boron (NdFeB) magnets 9 Power stage
Connection module (1, 2, 3) mounted on the back of the Lexium 32i
7

Combinations

Lexium 32i
Integrated servo drive
Lexium BMI servo motor
Lexium BMI servo motor according to supply voltage
Drive Rotor inertia
without brake
2
kgcm
115 V a single-phase supply voltage
BMI0702T 1.13 2.2 1700 0.4 2.3/6.6
BMI0703T 1.67 2.9 1400 0.4 3/8.6
BMI1002T 6.28 5.4 1400 0.75 5.4/14.5
230 V a single-phase supply voltage
BMI0702T 1.13 1.7 4000 0.7 2.3/6.6
BMI0703T 1.67 2.2 3200 0.7 3/8.6
BMI1002T 6.28 4.4 3000 1.3 5.4/14.5
208 V a three-phase supply voltage
BMI0702P 1.13 2.4 1800 0.4 2.5/6.8
Nominal operating point Stall torque
Nominal torque Nominal speed Nominal power
Nm rpm kW Nm/Nm
M0/Mmax (1)
BMI0703P 1.67 2.9 1600 0.45 3/8.6
BMI1002P 6.28 5.4 1900 1 5.4/14
BMI1003P 9.37 7.2 1500 1 7.2/19.2
400 V a three-phase supply voltage
BMI0702P 1.13 2.2 3600 0.8 2.5/6.8
BMI0703P 1.67 2.7 3300 0.9 3/8.6
BMI1002P 6.28 5.1 3800 1.9 5.4/14
BMI1003P 9.37 6.8 3000 2 7.2/19.2
480 V a three-phase supply voltage
BMI0702P 1.13 2 4400 0.9 2.5/6.8
BMI0703P 1.67 2.3 3900 0.9 3/8.6
BMI1002P 6.28 4.1 4700 1.9 5.4/14
BMI1003P 9.37 5.6 3700 2.1 7.2/19.2
(1) - M0: Continuous stall torque.
- Mmax: Peak stall torque.
8

References

Lexium 32i
Integrated servo drive

Lexium BMI servo motor

1
2
3
4
Lexium 32i: 1: Connection module 2: Connection module for mains supply 3: Control unit
4: BMI drive
References
To order a BMI drive (Lexium BMI servo motor + power stage) replace the “p” with the values given in the table below
BMI
p p p p p p p p
Flange size 70 mm/2.76 in. 0 7 0
100 mm/3.94 in. 1 0 0
Number of stages 2 stages 2
3 stages 3
Power supply Single-phase (1) (2) T
Three-phase (3) P
Motor shaft and degree of protection
Encoder type Single-turn SinCos Hiperface®
Brake With brake F
(1) Requires a single-phase power supply module for Lexium 32i, reference VW3M9001. (2) Lexium BMI1003pppp servo motors are only available with a three-phase power supply. (3) Requires a three-phase power supply module for Lexium 32i, reference VW3M9002.
(4) Requires horizontal mounting (IMB5) or vertical mounting with shaft end at the top (IMV1).
IP54 for shaft (4) and IP65 for casing
IP65 for the unit Smooth 2
131,072 points/turn 128 sine/cosine periods per turn
Multi-turn SinCos Hiperface® 131,072 points/turn x 4096 turns 128 sine/cosine periods per turn
Single-turn SinCos Hiperface® 32,768 points/turn 16 sine/cosine periods per turn
Multi-turn SinCos Hiperface® 32,768 points/turn x 4096 turns 16 sine/cosine periods per turn
Without brake A
Smooth 0
Keyed 1
Keyed 3
1
2
6
7
9
References (continued)
Lexium 32i
Integrated servo drive
Control units, connection modules, power supply, and accessories
1
2
3
4
Lexium 32i: 1: Connection module 2: Connection module for mains supply
3: Control unit
4: BMI drive
1
2
3
4
Lexium 32i:
1: Connection module
2: Connection module for mains supply 3: Control unit 4: BMI drive
1
2
3
4

Control unit and connection modules for CANopen DS402/CANmotion machine bus (1)

Description Bus type Reference Weight
Control unit CANopen DS402, CANmotion LXM32ICAN 0.636
Description Bus connector Number of I/O STO function
Connection module for connection via industrial connectors
Positive logic inputs (Source)
Connection module for connection via industrial connectors
Negative logic inputs (Sink)
Connection via internal spring terminals
Top section with 8 cut-outs for cable glands (3): 6 x M12 and 2 x M16
2 x M12 connectors 4 logic inputs with
M8 connectors
2 logic inputs with M8 connectors
2 x M12 connectors 4 logic inputs with
M8 connectors
2 logic inputs with M8 connectors
4 logic inputs
2 logic outputs
Yes (2) VW3M9101 0.220/0.485
VW3M9102 0.214/0.472
Yes (2) VW3M9103 0.222/0.489
VW3M9104 0.211/0.465
Yes (2) VW3M9201 0.226/0.498
VW3M9202 0.218/0.481
Yes (2) VW3M9203 0.218/0.481
VW3M9204 0.206/0.454
Yes VW3M9105 0.236/0.520
kg/lb
1.402

Control units and connection modules for EtherCAT bus and EtherNet (PROFINET) network (1)

Description Bus type Reference Weight
Control units EtherCAT bus LXM32IECT 0.637/ 1.404
EtherNet (PROFINET) network LXM32IETH 0.630/ 1.388
Description Bus connector Number of I/O STO function
Connection modules for connection via industrial connectors
Positive logic inputs (Source)
Connection modules for connection via industrial connectors
Negative logic inputs (Sink)
Connection modules via internal spring terminals
Top section with 8 cut-outs for cable glands (3): 6 x M12 and 2 x M16
2 x M12 connectors 4 logic inputs with
M8 connectors
2 logic inputs with M8 connectors
2 logic inputs with M8 connectors and 2 logic inputs/ouputs with M8 connectors
2 x M12 connectors 4 logic inputs with
M8 connectors
2 logic inputs with M8 connectors
2 logic inputs with M8 connectors and 2 logic inputs/ouputs with M8 connectors
4 logic inputs
2 logic outputs
Yes (2) VW3M9106 0.220/0.485
VW3M9107 0.212/0.472
Yes (2) VW3M9108 0.212/0.467
VW3M9109 0.204/0.450
Yes (2) VW3M9116 0.220/0.485
VW3M9117 0.220/0.485
Yes (2) VW3M9206 0.220/0.481
VW3M9207 0.216/0.476
Yes (2) VW3M9208 0.230/0.507
VW3M9209 0.204/0.450
Yes (2) VW3M9216 0.220/0.485
VW3M9217 0.220/0.485
Yes VW3M9110 0.238/0.525
kg/lb

Connection modules for mains supply for Lexium 32i

Description Reference Weight
Single-phase connection module for mains supply VW3M9001 0.500/1.102
Three-phase connection module for mains supply VW3M9002 0.500/1.102
kg/lb
Lexium 32i: 1: Connection module
2: Connection module for mains supply
3: Control unit 4: BMI drive
10
Accessories
Description Reference Weight
Lot of 5 green covers for LXM32ICAN control unit LXM32ICANGC 0.170/0.374
Lot of 5 green covers for LXM32IECT control unit LXM32IECTGC 0.171/0.376
(1) Connector sets, see page 11. (2) Requires a cordset for the STO function for more information, see page 11. (3) To be ordered separately, see page 11.
kg/lb
References (continued)

Connection component for EtherNet (PROFINET) network

Description Length
Y cordset for connection modules Equipped with 2x5-way M8 connectors, 1 male and 1 female,
LXM32i_61276_CPMFS17001
and at the other end: 1x5-way male M8 connector
For use with the following models: VW3M9116, VW3M9117, VW3M9216, and VW3M9217
Lexium 32i
Integrated servo drive

Connection components, industrial connectors, separate parts

Sold in
m/ft
0.37/
1.21
Reference Weight
lots of
2 VW3M9601 0.850/1.874
kg/lb
VW3M9601
VW3L5F000
VW3L5F000
PF151575
VW3L50200
VW3L50300-62330
VW3L50300
DF538045
VW3M94pp
PF150444
VW3M94CRpp

Industrial connectors for communication bus and logic I/O

Description Components Reference Weight
Set of industrial connectors for CANopen bus
Set of industrial connectors for EtherCAT bus and EtherNet network
Set of industrial connectors for logic I/O
1 round A-coded male M12 connector 1 round A-coded female M12 connector 1 M12 blanking plug
2 round D-coded 4-way male M12 connectors 1 M12 blanking plug
2 round 3-way M8 connectors VW3L50200 0.028/0.061
3 round 3-way M8 connectors VW3L50300 0.041/0.090
VW3L5F000 0.100/0.220
VW3L5E000 0.101/0.222
kg/lb

Connection components for STO function

Description Length
Cordsets for Lexium 32i with STO function Equipped with one 4-way female M8 industrial connector at one end
and ying leads at the other
For use with the following models: VW3M9101, VW3M9103, VW3M9201, VW3M9203, VW3M9105, VW3M9106, VW3M9108, VW3M9206, VW3M9208, VW3M9110, VW3M9116, VW3M9117, VW3M9216, and VW3M9217
Cordsets for Lexium 32i with STO function Equipped with one 4-way male M8 industrial connector and one 4-way female M8 industrial connector
For use with the following models: VW3M9101, VW3M9103, VW3M9201, VW3M9203, VW3M9105, VW3M9106, VW3M9108, VW3M9206, VW3M9208, VW3M9110, VW3M9116, VW3M9117, VW3M9216, and VW3M9217
Round 4-way male M8 connector for cordsets for STO signals
m/ft
3/
9.84
5/
16.4
10/
32.81
15/
49.21
20/
65.62
3/
9.84
5/
16.4
10/
32.81
15/
49.21
20/
65.62
VW3L50010 0.018/0.039
Reference Weight
kg/lb
VW3M9403 0.119/0.262
VW3M9405 0.184/0.405
VW3M9410 0.351/0.773
VW3M9415 0.510/1.124
VW3M9420 0.684/1.507
VW3M94CR03 0.144/0.317
VW3M94CR05 0.226/0.498
VW3M94CR10 0.436/0.961
VW3M94CR15 0.646/1.424
VW3M94CR20 0.855/1.884
PF112231A
VW3M9508
VW3M9530
LXM32i_61276_CPMFS17002
Separate parts
Description Sold in lots of Reference Weight
kg/lb
M12 cable gland for Lexium 32i for I/O and STO function 12 VW3M9508 0.042/0.092
M16 cable gland for Lexium 32i for eldbus 10 VW3M9512 0.068/0.149
Lot of sealing caps for M8 and M12 connectors VW3M9530 0.004/0.008
11
References (continued)

Connection components for CANopen machine bus

Connection accessories
PF112260 PF112261
TM7ACTLA
VW3M3802
Description Reference Weight
Line terminator
with 5-way male M12 connector
CANopen connector
9-way female SUB-D connector with line termination switch
Cordsets
Description Length
CANopen cordsets with
1 female M12 connector and 1 male M12 connector (straight, A-coded)
Lexium 32i
Integrated servo drive
Connection components
m/ft
0.3/0.98 TCSCCN1M1F03 0.090/0.198
1/3.28 TCSCCN1M1F1 0.127/0.280
2/6.56 TCSCCN1M1F2 0.179/0.395
5/16.4 TCSCCN1M1F5 0.337/0.743
10/32.81 TCSCCN1M1F10 0.600/1.323
15/49.21 TCSCCN1M1F15 0.863/1.906
kg/lb
TM7ACTLA 0.023/0.050
VW3M3802 0.175/0.385
Reference Weight
kg/lb
XG_1471_CPODA2016003
TCSCCN1M1Fppp
CANopen cordsets with 1 female M12 connector and 1 male M12 connector (elbow, A-coded)
CANopen cordsets with 1 straight A-coded female M12 connector at one end
and ying leads at the other
CANopen cordsets with 1 elbow A-coded female M12 connector at one end
and ying leads at the other
CANopen cordsets with 1 straight A-coded female M12 connector and 1 male RJ45 connector
CANopen cordsets with 1 straight A-coded female M12 connector and 1 x 9-way female SUB-D connector
0.3/0.98 TCSCCN2M2F03 0.090/0.198
1/3.28 TCSCCN2M2F1 0.127/0.280
2/6.56 TCSCCN2M2F2 0.179/0.395
5/16.4 TCSCCN2M2F5 0.337/0.743
10/32.81 TCSCCN2M2F10 0.600/1.323
15/49.21 TCSCCN2M2F15 0.863/1.906
1/3.28 TCSCCN1FNX1SA 0.089/0.196
3/9.84 TCSCCN1FNX3SA 0.195/0.429
10/32.81 TCSCCN1FNX10SA 0.563/1.241
25/82.02 TCSCCN1FNX25SA 1.352/2.980
1/3.28 TCSCCN2FNX1SA 0.089/0.196
3/9.84 TCSCCN2FNX3SA 0.195/0.429
10/32.81 TCSCCN2FNX10SA 0.563/1.241
25/82.02 TCSCCN2FNX25SA 1.352/2.980
3/9.84 VW3M94CAN45R03 0.205/0.451
5/16.4 VW3M94CAN45R05 0.306/0.674
10/32.81 VW3M94CAN45R10 0.593/1.307
15/49.21 VW3M94CAN45R15 0.861/1.898
20/65.62 VW3M94CAN45R20 1.135/2.502
3/9.843 VW3M94CANS9R03 0.222/0.489
5/16.404 VW3M94CANS9R05 0.326/0.718
10/32.808 VW3M94CANS9R10 0.606/1.336
15/49.213 VW3M94CANS9R15 0.882/1.944
20/65.617 VW3M94CANS9R20 1.182/2.605
12
References (continued)
Connection components for CANopen machine bus
Connection cables
PF121380105924
TSXCANCAppppppp
Description Length
CANopen cables
Standard cables, e marking Low smoke zero halogen Flame-retardant (IEC 60332-1)
CANopen cables
UL certication, e marking Flame-retardant (IEC 60332-2)
CANopen cables
Cables for harsh environment (1) or mobile installation, e marking Low smoke zero halogen Flame-retardant (IEC 60332-1)
Lexium 32i
Integrated servo drive
Connection components
m/ft
50/
164.04
100/
328.08
300/
984.25
50/
164.04
100/
328.08
300/
984.25
50/
164.04
100/
328.08
300/
984.25
Reference Weight
kg/lb
TSXCANCA50 4.930/10.869
TSXCANCA100 8.800/19.401
TSXCANCA300 24.560/54.145
TSXCANCB50 3.580/7.893
TSXCANCB100 7.840/17.284
TSXCANCB300 21.870/48.215
TSXCANCD50 3.510/7.738
TSXCANCD100 7.770/17.10
TSXCANCD300 21.700/47.840
TCSECL1Mpppp
Connection components for EtherCAT eldbus
Cordsets
Description Length
EtherCAT cordsets with
2 straight D-coded male M12 connectors
EtherCAT cordsets with 1 straight D-coded male M12 connector and 1 male RJ45 connector
Note: Pre-wired connectors and M8 connectors are available under the Telemecanique Sensors brand. For more information, refer to the website www.tesensors.com.
(1) Harsh environment:
- resistance to hydrocarbons, industrial oils, detergents, solder splashes
- relative humidity up to 100%
- saline atmosphere
- signicant temperature variations
- operating temperature between -10°C/+14°F and +70°C/+158°F
m/ft
1/
3.28
10/
32.81
1/
3.28
3/
9.84
10/
32.81
25/
82.02
40/
131.23
Reference Weight
TCSECL1M1M1S2 0.080/0.176
TCSECL1M1M10S2 0.520/1.146
TCSECL1M3M1S2 0.075/0.165
TCSECL1M3M3S2 0.110/0.243
TCSECL1M3M10S2 0.515/1.135
TCSECL1M3M25S2 1.035/2,281
TCSECL1M3M40S2 2.000/4.409
kg/lb
13
References
PF095122
VW3A8121
Lexium 32i
Integrated servo drive
Documentation, conguration tools, memory card

Documentation

Description Reference
Lexium 32i Simplied User Manual Downloadable from our website
SoMove setup software (1)
SoMove setup software is used to congure, adjust, debug, and maintain the
Lexium 32i integrated servo drive in the same way as it is for other Schneider Electric drives and starters.
Description Reference

SoMove setup software

Multi-Loader conguration tool
The Multi-Loader tool enables several congurations to be copied from a PC or a
Lexium 32i integrated servo drive and loaded onto another integrated servo drive.
Description Reference Weight
Multi-Loader conguration tool
Includes:
b 1 cordset with 2 RJ45 connectors b 1 cordset with 1 type A USB connector and
1 mini B USB connector
b 1 x 2 GB SD memory card b 1 female/female RJ45 adapter b 4 AA 1.5 V LR6 round batteries

Memory card

Description Reference Weight
Memory card
This 128 KB SIM card is used to store the Lexium 32i integrated servo drive parameters. This means that another Lexium 32i integrated servo drive can be set up immediately in the event of maintenance or if the application needs to be duplicated. Refer to the User Manual for information on how to use the memory card.
Pack of 25 memory cards
128 KB SIM cards
www.schneider-electric.com
Downloadable from our website www.schneider-electric.com
kg/lb
VW3A8121 0.907 /
1.999
kg/lb
VW3M8705 0.119/
0.262
VW3M8704 0.005/
0.011
PF112335A
Duplicating an application using the VW3M8705 memory card
(1) Please consult our catalog n° DIA2ED2140801EN on our web site www.schneider-electric.com
14
Presentation, references
PF112244B
Connection module for
external braking resistor
mounted on the Lexium 32i
PF106005
VW3A760pRpp
PF112233A
VW3M9010
Lexium 32i
Integrated servo drive

Option: braking resistors, planetary gearboxes

Braking resistors
Presentation
Internal braking resistor
A braking resistor is built into the Lexium 32i to absorb the braking energy. If the internal DC bus voltage exceeds a
specied value, this braking resistor is activated; the restored energy is converted into heat by the braking resistor.
It enables maximum braking torque.
External braking resistor
When the Lexium BMI servo motor has to be braked frequently, an external braking resistor is required to dissipate the excess braking energy. In this case, the internal braking resistor must be deactivated. Several external braking resistors can be connected in parallel. The Lexium 32i monitors the power dissipated in the braking resistor. The degree of protection of the casing is IP 65 for VW3A7602Rpp to VW3A7608Rpp braking resistors. The operating temperature around the unit can be between 0 and + 50°C (+ 32 and + 122°F). A connection module VW3M9010 is required to use an external braking resistor with a Lexium 32i.
Applications
b High-inertia machines b Driving loads b Machines with fast operating cycles
References
Braking resistors
Ohmic value
W
27 100 4200 3800 1900 1700 0.75/2.46 VW3A7602R07 0.630/1.389
72 100 5500 3700 2500 2300 0.75/2.46 VW3A7605R07 0.620/1.367
100 100 4400 4400 2900 2900 0.75/2.46 VW3A7608R07 0.410/0.065
Accessories
Description Reference Weightkg/lb
Connection module for external braking resistor (1) VW3M9010 0.500/1.102
(1) An external braking resistor connection module VW3M9010 is required to connect an external braking resistor to a Lexium 32i. Note: The total continuous power dissipated in the external braking resistor(s) must be less than or equal to the nominal power of the Lexium 32i integrated servo drive (see page 8).
Continuous power
PPr
W Ws Ws Ws Ws m/ft kg/lb
200 9700 7400 4900 4300 0.75/2.46 VW3A7603R07 0.930/2.050
400 25,500 18,100 11,400 10,500 0.75/2.46 VW3A7604R07 1.420/3.131
200 14,600 9600 6600 6000 0.75/2.46 VW3A7606R07 0.930/2.050
400 36,600 24,700 16,200 15,500 0.75/2.46 VW3A7607R07 1.420/3.131
Peak energy EPk Length of
115 V 230 V 380 V 480 V
connection cable
2/6.56 VW3A7602R20 0.780/1.720
3/9.84 VW3A7602R30 0.900/1.984
2/6.56 VW3A7603R20 1.080/2.381
3/9.84 VW3A7603R30 1.200/2.646
2/6.56 VW3A7604R20 1.470/3.241
3/9.84 VW3A7604R30 1.620/3.571
2/6.56 VW3A7605R20 0.750/1.653
3/9.84 VW3A7605R30 0.850/1.874
2/6.56 VW3A7606R20 1.080/2.381
3/9.84 VW3A7606R30 1.200/2.646
2/6.56 VW3A7607R20 1.470/3.241
3/9.84 VW3A7607R30 1.620/3.571
2/6.56 VW3A7608R20 0.560/1.235
3/9.84 VW3A7608R30 0.760/1.676
Reference (1) Weight
PF080936
GBX planetary gearbox
PF080937
GBY angular
planetary gearbox
Planetary gearboxes
Presentation
GBX and GBY optionnal for Lexium BMI servo motors: Please refer to our catalog ‟GBX and GBY Planetary gearboxes (n° DIA3ED2160313EN)” on www.schneider-electric.com
15
Combinations
+
LC1D18pp + BMI1002Tppp
Lexium 32i
Integrated servo drive

Motor starters

Applications
The combinations listed below can be used to create a complete motor starter unit comprising a contactor and a Lexium 32i integrated servo drive.
The contactor turns on and manages any protection functions, as well as isolating the servo motor on stopping. The Lexium 32i provides protection against short-circuits and overloads. Overload protection is provided by the integrated drive's motor thermal protection function.
Motor starters for Lexium 32i integrated servo drives
Lexium BMI servo motor Max. prospective
Reference Nominal power Reference (1) (2)
kW kA
Single-phase supply voltage: 100…120 V a 50/60 Hz
BMI0702T 0.4 1 LC1D09pp BMI0703T 0.4 1 LC1D09pp BMI1002T 0.75 1 LC1D18pp
Single-phase supply voltage: 200…240 V a 50/60 Hz
BMI0702T 0.7 1 LC1D09pp BMI0703T 0.7 1 LC1D09pp BMI1002T 1.3 1 LC1D18pp
Three-phase supply voltage: 400 V a 50/60 Hz
BMI0702P 0.8 1 LC1D09pp BMI0703P 0.9 1 LC1D09pp BMI1002P 1.9 1 LC1D09pp BMI1003P 2 1 LC1D09pp
Three-phase supply voltage: 480 V a 50/60 Hz
BMI0702P 0.9 1 LC1D09pp BMI0703P 0.9 1 LC1D09pp BMI1002P 1.9 1 LC1D09pp BMI1003P 2.1 1 LC1D09pp
(1) Composition of contactors: LC1Dpp: 3 poles + 1 NO auxiliary contact and 1 NC auxiliary contact. In certain situations, it is possible to use an LC1K contactor with 1 NO auxiliary contact. (2) Replace pp with the control circuit voltage reference given in the table below:
Volts a 110 11 5 220 230 240
LC1D09...D150 50/60 Hz F7 FE7 M7 P7 U7
For other available voltages between 24 V and 660 V, or for a DC control circuit, please contact our Customer Care Centre.
line Isc
Contactor
16
Combinations (continued)
Lexium 32i
Integrated servo drive

Protection using fuses

Protection using class J fuses (UL certication)
Lexium BMI servo motor Fuse to be placed upstream
Reference Nominal power
kW A
Single-phase supply voltage: 100…120 V a 50/60 Hz
BMI0702T 0.4 8
BMI0703T 0.4 8
BMI1002T 0.75 15
Single-phase supply voltage: 200…240 V a 50/60 Hz
BMI0702T 0.7 8
BMI0703T 0.7 8
BMI1002T 1.3 15
Three-phase supply voltage: 400 V a 50/60 Hz
BMI0702P 0.8 4
BMI0703P 0.9 4
BMI1002P 1.9 8
BMI1003P 2 8
Three-phase supply voltage: 480 V a 50/60 Hz
BMI0702P 0.9 4
BMI0703P 0.9 4
BMI1002P 1.9 8
BMI1003P 2.1 8
17
Index
Lexium 32i
Integrated servo drive

Product reference index

L
LXM32ICAN
LXM32ICANGC
LXM32IECT
LXM32IECTGC
LXM32IETH
T
TCSCCN1FNX1SA
TCSCCN1FNX3SA
TCSCCN1FNX10SA
TCSCCN1FNX25SA
TCSCCN1M1F1
TCSCCN1M1F2
TCSCCN1M1F03
TCSCCN1M1F5
TCSCCN1M1F10
TCSCCN1M1F15
TCSCCN2FNX1SA
TCSCCN2FNX3SA
TCSCCN2FNX10SA
TCSCCN2FNX25SA
TCSCCN2M2F1
TCSCCN2M2F2
TCSCCN2M2F03
TCSCCN2M2F5
TCSCCN2M2F10
TCSCCN2M2F15
TCSECL1M1M1S2
TCSECL1M1M10S2
TCSECL1M3M1S2
TCSECL1M3M3S2
TCSECL1M3M10S2
TCSECL1M3M25S2
TCSECL1M3M40S2
TM7ACTLA
TSXCANCA50
TSXCANCA100
TSXCANCA300
TSXCANCB50
TSXCANCB100
TSXCANCB300
TSXCANCD50
TSXCANCD100
TSXCANCD300
V
VW3A7602R07
VW3A7602R20
VW3A7602R30
VW3A7603R07
VW3A7603R20
VW3A7603R30
VW3A7604R07
VW3A7604R20
VW3A7604R30
VW3A7605R07
VW3A7605R20
VW3A7605R30
VW3A7606R07
VW3A7606R20
VW3A7606R30
VW3A7607R07
VW3A7607R20
10
VW3A7607R30
10
VW3A7608R07
10
VW3A7608R20
10
VW3A7608R30
10
VW3A8121
VW3L5E000
12
VW3L5F000
12
VW3L50010
12
VW3L50200
12
VW3L50300
12
VW3M94CAN45R03
12
VW3M94CAN45R05
12
VW3M94CAN45R10
12
VW3M94CAN45R15
12
VW3M94CAN45R20
12
VW3M94CANS9R03
12
VW3M94CANS9R05
12
VW3M94CANS9R10
12
VW3M94CANS9R15
12
VW3M94CANS9R20
12
VW3M94CR03
12
VW3M94CR05
12
VW3M94CR10
12
VW3M94CR15
12
VW3M94CR20
12
VW3M3802
13
VW3M8704
13
VW3M8705
13
VW3M9001
13
VW3M9002
13
VW3M9010
13
VW3M9101
13
VW3M9102
12
VW3M9103
13
VW3M9104
13
VW3M9105
13
VW3M9106
13
VW3M9107
13
VW3M9108
13
VW3M9109
13
VW3M9110
13
VW3M9116
13
VW3M9117
VW3M9201
15
VW3M9202
15
VW3M9203
15
VW3M9204
15
VW3M9206
15
VW3M9207
15
VW3M9208
15
VW3M9209
15
VW3M9216
15
VW3M9217
15
VW3M9403
15
VW3M9405
15
VW3M9410
15
VW3M9415
15
VW3M9420
15
15
15
15
15
15
15
14
11
11
11
11
11
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
12
14
14
10
10
15
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
11
11
11
11
11
VW3M9508
VW3M9512
VW3M9530
VW3M9601
11
11
11
11
18
Learn more about our products at www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specic user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specic application or use thereof. Neither Schneider Electric nor any of its aliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric Photos: Schneider Electric
Sch
neider Electric Industries SAS
Head Oce 35, rue Joseph Monier - CS 30323 F-92500 Rueil-Malmaison Cedex France
DIA7ED2130301EN July 2020 - V3.1
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