NOTICERead these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death, serious injury, or equipment damage.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
890USE17700 April 20047
Safety Information
PLEASE NOTEElectrical equipment should be serviced only by qualified personnel. No responsi-
Document ScopeThis Guide describes the hardware and software features of the Advantys
STB NIP 2212, which enables an island of Advantys STB modules to function as a
node on an Ethernet LAN.
The Ethernet LAN on which an island resides uses Transport Control Protocol/
Internet Protocol as its transport layer. The Modbus protocol runs over the TCP/IP
layer. This way, an Ethernet host device can control an island with Modbus
commands. The Modbus protocol allows devices that can connect only to the RS232 port on other Advantys STB NIMs to connect to the STB NIP 2212’s fieldbus
port, too.
The following information appears in this guide:
z
the role of the standard NIM as the gateway between Ethernet TCP/IP and the
Advantys STB island
z
the NIM’s integrated power supply and its role in the distribution of logic power
across the island bus
z
common external interfaces:
z
the two-pin connector to an external SELV-rated power supply
z
RS-232 interface to optional devices, including the Advantys configuration
software and an HMI panel
z
the optional removable memory card
z
advanced configuration features, such as island fallback scenarios
z
STB NIP 2212 specific features, including its global connectivity capabilities
z
how to configure an STB NIP 2212 with IP parameters
z
how to connect the STB NIP 2212 to an Ethernet network
z
STB NIP 2212 web-based configuration and troubleshooting features
z
SNMP management services
Who Should Use This Manual?
This manual is intended to support the customer who has installed the
Advantys STB island bus on an Ethernet LAN and needs to understand the
STB NIP 2212’s local and remote communications capabilities.
This manual assumes familiarity with the Modbus protocol.
890USE17700 April 20049
About the Book
Validity NoteThe data and illustrations found in this book are not binding. We reserve the right to
modify our products in line with our policy of continuous product development. The
information in this document is subject to change without notice and should not be
construed as a commitment by Schneider Electric.
Related
Documents
Title of DocumentationReference Number
Advantys STB System Planning and Installation Guide890USE17100
Transparent Factory Network Design and Cabling Guide490USE13400
Product Related
Warnings
Schneider Electric assumes no responsibility for any errors that may appear in this
document. If you have any suggestions for improvements or amendments or have
found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of
Schneider Electric. All rights reserved. Copyright 2004.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to assure compliance
with documented system data, only the manufacturer should perform repairs to
components.
When controllers are used for applications with technical safety requirements,
please follow the relevant instructions.
Failure to use Schneider Electric software or approved software with our hardware
products may result in injury, harm, or improper operating results.
Failure to observe this product related warning can result in injury or equipment
damage.
User CommentsWe welcome your comments about this document. You can reach us by e-mail at
TECHCOMM@modicon.com
10
890USE17700 April 2004
Introduction
1
At a Glance
IntroductionThis chapter provides a general overview of the Advantys STB standard network
interface module and the Advantys STB island bus. The chapter concludes with an
introduction to the specific features of the STB NIP 2212 NIM.
What's in this
Chapter?
This chapter contains the following topics:
TopicPage
What Is a Network Interface Module?12
What Is Advantys STB?15
STB NIP 2212 Product Overview19
Ethernet Communications and Connectivity21
890USE17700 April 200411
Introduction
What Is a Network Interface Module?
PurposeEvery island requires a network interface module (NIM) in the leftmost location of the
primary segment. Physically, the NIM is the first (leftmost) module on the island bus.
Functionally, it is the gateway to the island bus—all communications to and from the
island bus pass through the NIM. The NIM also has an integrated power supply that
provides logic power to the island modules.
The Fieldbus
Network
Communications
Roles
An island bus is a node of distributed I/O on an open fieldbus network, and the NIM
is the island’s interface to that network. The NIM supports data transfers over the
fieldbus network between the island and the fieldbus master.
The physical design of the NIM makes it compatible with both an Advantys STB
island and your specific fieldbus master. Whereas the fieldbus connector on each
NIM type may differ, the location on the module front panel is essentially the same.
Other NIM connectors, such as the power supply interface and the CFG interface
(See The CFG Interface, p. 33), are identical for all NIM types.
Communications capabilities provided on a standard NM include:
FunctionRole
data exchangeThe NIM manages the exchange of input and output data
between the island and the fieldbus master. Input data, stored in
native island bus format, is converted to a fieldbus-specific
format that can be read by the fieldbus master. Output data
written to the NIM by the master is sent across the island bus to
update the output modules and is automatically reformatted.
configuration servicesCustom services can be performed by the Advantys
configuration software. These services include changing the
operating parameters of the I/O modules, fine-tuning island bus
performance, and configuring reflex actions. The Advantys
configuration software runs on a computer attached to the NIM’s
CFG port.
human-machine interface
(HMI) operations
An HMI panel can be configured as an input and/or output
device on the island bus. As an input device, it can write data
that can be received by the fieldbus master; as an output device,
it can receive updated data from the fieldbus master. The HMI
can also monitor island status, data, and diagnostic information.
The HMI panel must be attached to the NIM’s CFG port.
12
890USE17700 April 2004
Introduction
Integrated Power
Supply
The NIM’s built-in 24-to-5 VDC power supply provides logic power to the I/O
modules on the primary segment of the island bus. The power supply requires a
24 VDC external power source. It converts the 24 VDC to 5 V of logic power,
providing 1.2 A of current to the island. Individual STB I/O modules in an island
segment generally draw a current load of between 50 and 90 mA. (Consult the
Advantys STB Hardware Components Reference Guide [890 USE 172] for a
particular module’s specifications.) If the current drawn by the I/O modules totals
more than 1.2 A, additional STB power supplies need to be installed to support the
load.
The NIM delivers the logic power signal to the primary segment only. Special
STB XBE 1200 beginning-of-segment (BOS) modules, located in the first slot of
each extension segment, have their own built-in power supplies, which will provide
logic power to the STB I/O modules in the extension segments. Each BOS module
that you install requires 24 VDC from an external power supply.
890USE17700 April 200413
Introduction
Structural
Overview
The following figure illustrates the multiple roles of the NIM. The figure provides a
network view and a physical representation of the island bus:
14
1 fieldbus master
2 external 24 VDC power supply, the source for logic power on the island
3 external device connecting to the CFG port—a computer running the Advantys
configuration software or an HMI panel
4 power distribution module (PDM)
5 island node
6 island bus terminator plate
7 other nodes on the fieldbus network
8 fieldbus network terminator (if required)
890USE17700 April 2004
Introduction
What Is Advantys STB?
IntroductionAdvantys STB is an assembly of distributed I/O, power, and other modules that
function together as an island node on an open fieldbus network. Advantys STB
delivers a highly modular and versatile slice I/O solution for the manufacturing
industry, with a migration path to the process industry.
Advantys STB lets you design an island of distributed I/O where the I/O modules can
be installed as close as possible to the mechanical field devices that they control.
This integrated concept is known as mechatronics.
Island Bus I/OAn Advantys STB island can support as many as 32 I/O modules. These modules
may be Advantys STB I/O modules, preferred modules, and standard CANopen
devices.
The Primary
Segment
STB I/O modules on an island may be interconnected in groups called segments.
Every island has at least one segment, called the primary segment—it is always the
first segment on the island bus. The NIM is the first module in the primary segment.
The primary segment must contain at least one Advantys STB I/O module and can
support an I/O load of up to 1.2 A. The segment also contains one or more power
distribution modules (PDMs), which distribute field power to the I/O modules.
890USE17700 April 200415
Introduction
Extension
Segments
When you are using a standard NIM, Advantys STB I/O modules that do not reside
in the primary segment can be installed in extension segments. Extension segments
are optional segments that enable an island to be a truly distributed I/O system. The
island bus can support as many as six extension segments.
Special extension modules and extension cables are used to connect segments in
a series. The extension modules are:
z
the STB XBE 1000 EOS module, which is the last module in a segment if the
island bus is extended
z
the STB XBE 1200 BOS module, which is the first module in an extension
segment
The BOS module has a built-in 24-to-5 VDC power supply similar to the NIM. The
BOS power supply also provides 1.2 A of logic power to the STB I/O modules in an
extension segment.
Extension modules are connected by lengths of STB XCA 100x cable that extend
the island communication bus from the previous segment to the next BOS module:
1
23
4
5
6
7
8
9
16
1011
1 primary segment
2 NIM
3 STB XBE 1000 EOS bus extension module
4 1 m length STB XCA 1002 bus extension cable
5 first extension segment
6 STB XBE 1200 BOS bus extension module for the first extension segment
7 another STB XBE 1000 EOS extension module
8 4.5 m length STB XCA 1003 bus extension cable
9 second extension segment
10 STB XBE 1200 BOS bus extension module for the second extension segment
11 STB XMP 1100 termination plate
Bus extension cables are available in various lengths, ranging from 0.3 m (1 ft) to
14.0m (45.9ft).
890USE17700 April 2004
Introduction
Preferred
Modules
An island bus can also support those auto-addressable modules referred to as
preferred modules. Preferred modules do not mount in segments, but they do count
as part of the 32-module maximum system limit.
Note: If you want to include preferred modules in your island, you need to configure
the island using the Advantys configuration software.
A preferred module can connect to an island bus segment via an STB XBE 1000
EOS module and a length of STB XCA 100x bus extension cable. Each preferred
module has two IEEE 1394-style cable connectors, one to receive the island bus
signals and the other to transmit them to the next module in the series. Preferred
modules are also equipped with termination, which must be enabled if a preferred
module is the last device on the island bus and must be disabled if other modules
follow the preferred device on the island bus.
Preferred modules can be chained to one another in a series, or they can connect
to Advantys STB segments. As shown in the following figure, a preferred module
passes the island bus communications signal from the primary segment to an
extension segment of Advantys STB I/O modules:
1
23
5
4
6
7
9
8
1 primary segment
2 NIM
3 STB XBE 1000 EOS bus extension module
4 1 m length STB XCA 1002 bus extension cable
5 preferred module
6 1 m length STB XCA 1002 bus extension cable
7 extension segment of Advantys STB I/O modules
8 STB XBE 1200 BOS bus extension module for the extension segment
9 STB XMP 1100 termination plate
890USE17700 April 200417
Introduction
Standard
CANopen
Devices
You may also install one or more standard CANopen devices on an island. These
devices are not auto-addressable, and they must be installed at the end of the island
bus. If you want to install standard CANopen devices on an island, you need to use
an STB XBE 2100 CANopen extension module as the last module in the last
segment.
Note: If you want to include standard CANopen devices in your island, you need
to configure the island using the Advantys configuration software, and you need to
configure the island to operate at 500 kbaud.
Because standard CANopen devices cannot be auto-addressed on the island bus,
they must be addressed using physical addressing mechanisms on the devices. The
standard CANopen devices together with the CANopen extension module form a
sub -network on the island bus that needs to be separately terminated at the
beginning and end. A terminator resistor is included in the STB XBE 2100 CANopen
extension module for one end of the extension sub-network; the last device on the
CANopen extension must also be terminated with 120 Ω. The rest of the island bus
needs to be terminated after the CANopen extension module with an
STB XMP 1100 termination plate:
1
23
4
1 primary segment
2 NIM
3 STB XBE 1000 EOS bus extension module
4 1 m length STB XCA 1002 bus extension cable
5 extension segment
6 STB XBE 2100 CANopen extension module
7 STB XMP 1100 termination plate
8 typical CANopen cable
7 standard CANopen device with 120 Ω termination
5
6
7
9
8
Length of the
Island Bus
18
The maximum length of an island bus—the maximum distance between the NIM and
the last device on the island—is 15 m (49.2 ft). This length must take into account
the extension cables between segments, extension cables between preferred
modules, and the space consumed by the devices themselves.
890USE17700 April 2004
Introduction
STB NIP 2212 Product Overview
IntroductionAn Advantys STB island bus configured with an STB NIP 2212 standard NIM can
function transparently as a node on an Ethernet local area network (LAN), or on the
Internet. It can function, indirectly, as a node on a wide area network (WAN). The
STB NIP 2212 can be a slave device to an Ethernet host manager.
Ethernet and
Internet
Connectivity
TCP/IP is the transport layer for the Ethernet LAN on which the STB NIP 2212
Advantys STB island resides. This network architecture enables communications
with a wide range of Ethernet TCP/IP control products, such as Programmable Logic
Controllers (PLCs), industrial computers, motion controllers, host computers, and
operator control stations.
The STB NIP 2212 NIM has a Transparent Ready implementation classification of
B20.
Embedded Web
Server
The STB NIP 2212 includes an embedded web server (See STB NIP 2212 Web
Server, p. 65), which is a web browser-enabled application. It allows authorized
users worldwide to view configuration and diagnostic data for the STB NIP 2212
(See Web Access Password Protection, p. 86). (Users with additional authorization
(See Configuration Password Protection, p. 89) can write data to the
STB NIP 2212.)
Internet
Applications
The STB NIP 2212 is configured for the following Internet applications:
z
HTTP embedded web server
–Port 80 service access point (SAP)
–browser based IP configuration and troubleshooting
z
SNMP—allows remote network management of the STB NIP 2212
–Port 161 SAP
–enables remote network management (NMT) of the STB NIP 2212
Open ModbusAn open implementation of the proprietary Modbus protocol runs over TCP/IP on the
Ethernet LAN on which the STB NIP 2212 resides. The fieldbus (Ethernet) port (See
STB NIP 2212 Network Interface, p. 26) on the STB NIP 2212 is configured for Port
502 SAP functionality. Port 502 is the well-known port for Modbus over TCP that
was assigned to Schneider Electric by the Internet Authority (IANA).
890USE17700 April 200419
Introduction
Conformance to
NIM Standards
The STB NIP 2212 is designed to support all of the standard Advantys STB NIM
features and functions (See What Is a Network Interface Module?, p. 12). Because
an STB NIP 2212 runs Modbus as its fieldbus protocol, a device running the
Advantys configuration software or a human-machine interface (HMI) can attach to
either its fieldbus (Ethernet) port) (See STB NIP 2212 Network Interface, p. 26) or
its CFG port (See The CFG Interface, p. 33).
Ethernet HostPLCs and personal computers (PCs) configured with the Modbus protocol are
suitable upstream Ethernet hosts to islands using the STB NIP 2212 as their
gateway. The Ethernet host can be local or remote.
20
890USE17700 April 2004
Introduction
Ethernet Communications and Connectivity
IntroductionThe STB NIP 2212 allows the Advantys STB island to function as a node on an
Ethernet local area network (LAN).
Ethernet is an open local (communications) network that enables the interconnectivity of all levels of manufacturing operations from the plant’s office to the sensors
and actuators on its floor.
ConformanceThe STB NIP 2212 is located on a 10Base-T LAN. The 10Base-T standard is
defined by the IEEE 802.3 Ethernet specification. Contention for 10Base-T networks
is resolved by using Carrier Sense Multiple Access with Collision Detect (CSMA/
CD).
Transmission
Rate
An STB NIP 2212 island node resides on a baseband network with a transmission
rate of 10 Mbit/s.
Frame FormatThe STB NIP 2212 supports both Ethernet II and IEEE 802.3 frame formats;
Ethernet II is the default frame type.
Modbus over
TCP/IP
Connection
The STB NIP 2212 limits the number of Modbus client connections to 32. If a request
for a new connection is received and the number of existing connections is at the
limit, the oldest unused connection is closed.
Management
890USE17700 April 200421
Introduction
22
890USE17700 April 2004
The STB NIP 2212 NIM
2
At a Glance
IntroductionThis chapter describes the external features of the STB NIP 2212, including its
Ethernet port, network cable requirements, and power requirements.
What's in this
Chapter?
This chapter contains the following topics:
TopicPage
External Features of the STB NIP 221224
STB NIP 2212 Network Interface26
Rotary Switches28
LED Indicators30
The CFG Interface33
The Power Supply Interface35
Logic Power37
Selecting a Source Power Supply for the Island’s Logic Power Bus39
Module Specifications42
890USE17700 April 200423
The STB NIP 2212 NIM
External Features of the STB NIP 2212
Summary of
Features
The following figure indicates where the physical features critical to STB NIP 2212
NIM operations are located:
24
890USE17700 April 2004
The STB NIP 2212 NIM
The physical features of the STB NIP 2212 are described briefly in the following
table:
FeatureFunction
1Ethernet interfaceAn RJ-45 (See STB NIP 2212 Network Interface, p. 26)
connector is used to connect the NIM and the island bus to
an Ethernet LAN network.
2MAC ID48-bit, unique network ID hard-coded in the STB NIP 2212
when manufactured.
3upper rotary switchThe rotary switches (See Physical Description, p. 28) used
4lower rotary switch
5space provided to record
IP address
6power supply interfaceA two-pin connector used to connect an external 24 VDC
7LED arrayColored LEDs (See LED Indicators, p. 30) use various
8removable memory card
drawer
9CFG port coverA hinged flap on the NIM’s front panel that covers the CFG
together specify a role name for the STB NIP 2212.
Alternatively, the lower rotary switch can be used to direct the
STB NIP 2212 to use its MAC-based default IP address (See
Summary of Valid IP Address Settings, p. 29) or to obtain its
IP parameters from a BootP server or from the
STB NIP 2212 web site (See About the Embedded Web Server, p. 67).
Write the IP address that you assign to this STB NIP 2212
here.
power supply (See Selecting a Source Power Supply for the Island’s Logic Power Bus, p. 39) to the NIM.
patterns to visually indicate the operational status of the
island bus, activity on the NIM, and the status of
communications to the island over the Ethernet LAN.
A plastic drawer in which a removable memory card (See
Installing the STB XMP 4440 Optional Removable Memory
Card, p. 50) can be seated and then inserted into the NIM.
interface (See The CFG Interface, p. 33) and the RST button
(See The RST Button, p. 55).
890USE17700 April 200425
The STB NIP 2212 NIM
STB NIP 2212 Network Interface
IntroductionThe fieldbus interface on the STB NIP 2212 is the point of connection between an
Advantys STB island and the Ethernet LAN on which the island resides. This
fieldbus interface is also called the Ethernet port.
The fieldbus interface is a 10Base-T port with an RJ-45 female connector. Category
5 (CAT5) twisted pair electrical wiring, either shielded or unshielded (STP/UTP), is
used to connect the STB NIP 2212 to the Ethernet baseband.
Note: Because the Ethernet port is configured for Modbus over TCP/IP services (SAP 502),
the Advantys configuration software can run over the fieldbus interface on the STB NIP 2212.
Fieldbus
(Ethernet) Port
The interface for 10Base-T connections is located on the front of the STB NIP 2212
NIM toward the top:
1
8
eight-pin connector
The RJ-45 connector is an eight-pin female connector. The eight pins connect
horizontally along the top. Pin 8 has the leftmost position, and pin 1 is the rightmost.
The pin-out for the RJ-45 complies with the information in the following table:
PinDescription
1tx+
2tx-
3rx+
4reserved
5reserved
6rx-
7reserved
8reserved
26
890USE17700 April 2004
The STB NIP 2212 NIM
Communications
Cable and
Connector
About STP/UTP
Cabling
The required communications cable is either shielded (STP) or unshielded (UTP)
electrical, twisted pair CAT5 cable. The cable used with the STB NIP 2212 must
terminate with an eight-pin male connector.
The CAT5 cable recommended for connecting the STB NIP 2212 to an Ethernet
LAN has the following characteristics:
standard description max. lengthapplicationdata rateconnector to the
fieldbus interface
10Base-T 24-gauge,
twisted pair
Note: There are many 8-pin male connectors that are compatible with the RJ-45 fieldbus
interface on the STB NIP 2212. Refer to the Transparent Factory Network Design and Cabling Guide (490 USE 134 00) for a list of approved connectors.
100 m (328 ft) data
transmission
10 Mbits/s eight-pin male
Note: The technical specifications for CAT5 cable are defined by FCC Part 68, EIA/
TIA-568, TIA TSB-36, and TIA TSB-40.
Select STP or UTP cable according to the noise level in your environment:
z
Use STP cabling in high electrical noise environments.
z
UTP cabling is acceptable in low electrical noise environments.
890USE17700 April 200427
The STB NIP 2212 NIM
Rotary Switches
IntroductionThe STB NIP 2212 is a single node on an Ethernet LAN and, in turn, the Internet.
An STB NIP 2212 must have a unique IP address. The two rotary switches on the
NIM provide a simple, easy way to assign an IP address to the STB NIP 2212.
Physical
Description
The two rotary switches are positioned one above the other on the front of the
STB NIP 2212. The upper switch represents the tens digit, and the lower switch
represents the ones digit:
28
890USE17700 April 2004
The STB NIP 2212 NIM
Summary of
Valid IP Address
Settings
Each rotary switch position that you can use to set a valid IP address is marked on
the STB NIP 2212 housing (See Physical Description, p. 28). The following
information summarizes the valid address settings:
z
For a switch-set role name, select a numeric value from 00 to 159. You can use
both switches:
z
On the upper switch (tens digit), the available settings are 0 to 15.
z
On the lower switch (ones digit), the available settings are 0 to 9.
The numeric setting is appended to the STB NIP 2212 part number, e.g.,
STBNIP2212_123, and a DHCP server assigns it an IP address.
z
For a BootP-served IP address (See Server-Assigned IP Addresses, p. 62),
select either of the two BOOTP positions on the bottom switch.
z
If you set the bottom switch to either of the two INTERNAL positions, the
IP address will be assigned by one of the following methods:
z
if the STB NIP 2212 is direct from the factory, it has no software set
IP parameters and will use a MAC-based IP address (See Deriving an
IP Address from a Media Access Control (MAC) Address, p. 61).
z
a fixed IP address using the STB NIP 2212 web configuration pages (See
Web-Based Configuration Options, p. 71)
z
a web-configured role name (See Configuring a Role Name, p. 82) in
association with a DHCP server
Note: For information about how the STB NIP 2212 prioritizes IP addressing
options, refer to the IP parameterization flow chart (See Determining the IP Address, p. 63).
Note: The STB NIP 2212 requires a valid IP address to communicate on the
Ethernet network and with a host. You must power cycle the STB NIP 2212 to
configure the STB NIP 2212 with an IP address set with these rotary switches.
890USE17700 April 200429
The STB NIP 2212 NIM
LED Indicators
IntroductionSix LEDs on the STB NIP 2212 NIM visually indicate the operational status of the
island bus on an Ethernet LAN. The LED array is located toward the top of the NIM
front bezel:
z
LED 10T ACT (See Ethernet Communications LEDs, p. 31) indicates whether
the Ethernet LAN and the Ethernet port are healthy and alive.
z
LED LAN ST (See Ethernet Communications LEDs, p. 31) indicates events on
the Ethernet LAN.
z
LEDs RUN, PWR, ERR, and TEST indicate activity on the island and/or events
on the NIM.
DescriptionThe illustration shows the six LEDs used by the Advantys STB NIP 2212:
PWR
ERR
30
890USE17700 April 2004
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