This manual is intended to guide you through the process of replacing an Altivar 78 drive with an Altivar 61 or Altivar 71
drive.
Scope of application:
Constant torque applications:
- Replacing an Altivar 78 across the range: 525 V 690 V three-phase up to 630 kW
Variable torque applications:
- Replacing an Altivar 78 across the range: 525 V 690 V three-phase up to 800 kW
Using this manual you will be able to select the most appropriate Altivar 61 or Altivar 71 drive for your application, as well
as various options and accessories, based on the existing hardware configuration used on your Altivar 78.
You will notice that Altivar 61 and Altivar 71 drives integrate additional functionalities in terms of number of I/O and
application functions.
This manual also contains practical mounting, installation, and wiring recommendations.
To obtain maximum benefit from your Altivar 61 or Altivar 71 drive, you will need to
refer to the Installation and Programming manuals supplied with each drive.
100150132144250C11YATV71H C13YVW3A4571
122150160170288C13YATV71H C16YVW3A4571
152200200208340C16YATV71H C20YVW3A4560
190250250261370C20YATV71H C25YVW3A4572
240300315325440C25YATV71H C31YVW3A4572
270400355385620C31YATV71H C40Y2 x VW3A4568
342450450460770C35YATV71H C50Y2 x VW3A4572
380500500502920C45YATV71H C50Y2 x VW3A4572
4266005605901004C50YATV71H C63Y2 x VW3A4572
ATV71
catalog number
Determining the type of use for the ATV 78: Standard or high torque?
• Standard torque corresponds to the ATV 71 drive (constant torque) or to the ATV 61 drive (variable torque) depending on the application.
• High torque corresponds to the ATV 71 drive (constant torque).
The following tables show the possible ATV 78/ATV 61 or ATV 78/ATV 71 combinations according to the torque required.
Choice of Altivar 61 or Altivar 71
Standard constant torque applications
ATV 78
(1)]Line chokes must be ordered separately.
These are optional on ATV71H U30Y to D90Y drives. On ATV71H C11Y to C63Y drives, however, they are compulsory, unless a special
transformer is used (such as a 12-pulse type).
100150132144288C13YATV71H C13YVW3A4571
122150160170340C16YATV71H C16YVW3A4571
152200200208370C20YATV71H C20YVW3A4560
190250250261440C25YATV71H C25YVW3A4572
240300315325620C31YATV71H C31YVW3A4572
270400355385770C35YATV71H C40Y2 x VW3A4568
342450450460920C45YATV71H C50Y2 x VW3A4572
3805005005021004C50YATV71H C50Y2 x VW3A4572
4266005605901180C56YATV71H C63Y2 x VW3A4572
ATV71
catalog number
High constant torque applications
ATV 78
ATV 71
(1)Line chokes must be ordered separately.
These are optional on ATV71H U22Y to D90Y drives. On ATV71H C11Y to C63Y drives, however, they are compulsory, unless a special
transformer is used (such as a 12-pulse type).
100150132144250C11YATV61H C13Y VW 3A4570
122150160170288C13YATV61H C16Y VW 3A4571
152200200208340C16YATV61H C20Y VW 3A4571
190250250261370C20YATV61H C25Y VW 3A4560
240300315325440C25YATV61H C31Y VW 3A4572
270400355385620C31YATV61H C40Y VW 3A4572
342450450460770C35YATV61H C50Y 2 x VW3A4568
380500500502920C45YATV61H C50Y 2 x VW3A4568
4266005605901004C50YATV61H C63Y 2 x VW3A4572
4796506306501180C56YATV61H C63Y 2 x VW3A4572
5408007106501300C63YATV61H C80Y 2 x VW3A4572
6098008008201500C71YATV61H C80Y 2 x VW3A4572
Standard variable torque applications
The Altivar 61 is designed for pumping and ventilation applications where the torque varies with the speed.
(1)Line chokes must be ordered separately.
These are optional on ATV61H U22Y to C11Y drives. On ATV61H C13Y to C80Y drives, however, they are compulsory, unless a special
transformer is used (such as a 12-pulse type).
AAV50749 12/20097
Determining catalog numbers
Selecting the power circuit options
Line chokes
Altivar 78 drives were supplied with line chokes across all ratings.
On the Altivar 71 or Altivar 61, line chokes are optional up to 90 kW (120 HP). Above this rating, however, they are compulsory, unless a
special transformer, such as a 12-pulse type, is used. Line chokes must be ordered separately (see the equivalence tables on pages 5
to7).
Mounting accessories
Altivar 78 drives U22Y to C16Y offer IP21 degree of protection and are NEMA type 1. Altivar 61 and Altivar 71 have a different degree of
protection depending on which access panel is used (please refer to the catalog), specifically IP20 or IP00 from below depending on the
rating.
• If IP21 protection is required, add an IP21/IP31 mounting kit.
• If NEMA type 1 is required, add a NEMA type 1 mounting kit.
IP21/IP31 mounting kit
Information required: Altivar 61 or Altivar 71 catalog number
For more information, please refer to the catalog.
Logic inputsAnalog inputsLogic outputsRelay outputs Analog outputs Inputs for PTC
p1
probes
Inputs for
PT100 probes
Encoder inputs
10AAV50749 11/2009
Drive setup
Mounting: Standard torque applications
Comparison of dimensions
Width (mm)Height (mm)Depth (mm)
ATV78 HU22Y195558237
ATV71 HU22Y240420236
ATV61 HU30Y240420236
ATV78 HU30Y195558237
ATV71 HU30Y240420236
ATV61 HU40Y240420236
ATV78 HU40Y195558237
ATV61 HU40Y240420236
ATV61 HU55Y240420236
ATV78 HU55Y195558237
ATV71 HU55Y240420236
ATV61 HU75Y240420236
ATV78 HU75Y195558237
ATV71 HU75Y240420236
ATV61 HD11Y240420236
ATV78 HD11Y195558237
ATV71 HD11Y240420236
ATV61 HD15Y240420236
ATV78 HD15Y195558237
ATV71 HD15Y240420236
ATV61 HD18Y240420236
ATV78 HD18Y195558237
ATV71 HD18Y240420236
ATV61 HD22Y240420236
ATV78 HD22Y195558237
ATV71 HD22Y240420236
ATV61 HD30Y240420236
ATV78 HD30Y237630257
ATV71 HD37Y320630290
ATV61 HD37Y320630290
To determine the correspondence between standard and constant torque
AAV50749 12/200911
Drive setup
H
c
a
4xØ9
G
b
2xØ12
325
500
5040
850
57
879242
17
3030
425
2xØ23
2xØ12
455
1165
506
15
150
275
30
a
120 120
b1
b
G
c
c1
6xØ
8xØ9x14
Comparison of dimensions
ATV 78p(F)U22Y to ATV 78p(F)C16Y (line choke supplied pre-installed)
ATV 78p, ATV 78pF abcGH
U22Y…D22Y195558237148541
D30Y…D37Y237630257190614
D45Y…D75Y289755344255732
D90Y…C16Y48011503624001120
ATV 780(F)C20Y to ATV 780(F)C31Y (line choke supplied with drive but not pre-installed)
Line choke
12AAV50749 11/2009
For ATV 78 drivesabb1cc1GØ
0C20Y,
0FC20Y
0C25Y…0C31Y
0FC25Y…0FC31Y
354 357319230206108 9x14
350 421383262238140 11x15
Drive setup
468
709
1206
240
506
850
22522567
22522567
6xØ12
222
200
145
244
204
40
20
399
446
497
165165
6xØ11x15
4xØ13
6xØ11x15
30
15
150
275
350
120 120
140
262
421
383
238
8xØ9x14
Variable speed drives (continued)
ATV 780(F)C35Y to ATV 780(F)C50Y (line choke supplied with drive but not pre-installed)
Terminal cover removed
Line choke for ATV 780(F)C35Y and ATV 780(F)C45Y drives
Line choke for ATV 780(F)C50Y drives (1)
(1) Two line chokes are supplied with the drive.
AAV50749 12/200913
Drive setup
455
1165
506
2xØ12
325
500
5040
850
57
879242
17
3030
425
2xØ23
2xØ12
6xØ11x15
30
15
150
275
350
120 120
140
262
421
383
238
8xØ9x14
Variable speed drives (continued)
ATV 780(F)C56Y to ATV 780(F)C71Y (1) (line choke supplied with drive but not pre-installed)
(1) Two power units and one control unit are supplied with the drive.
Line choke (1)
(1) Two line chokes are supplied with the drive.
14AAV50749 11/2009
Drive setup
With 2 option cards (1)
With 1 option card (1)
No option card
c
c1
c2
G
a
=
=
H
h
b
4 x
With 2 option cards (1)
With 1 option card (1)
No option card
ATV 61/ATV 71 with graphic display terminal
ATV61H/ATV71Ha
mm
(in.)
ATV61H U30Y to D30Y,
ATV71H U22Y to D30Y
ATV61H D37Y to D90Y,
ATV71H D37Y to D90Y
240
(9.45)
320
(12.60)
b
mm
(in.)
420
(16.54)
630
(24.80)
c
mm
(in.)
236
(9.29)
290
(11.42)
c1
mm
(in.)
259
(10.20)
313
(12.32)
c2
mm
(in.)
282
(11.10)
334
(13.15)
G
mm
(in.)
206
(8.11)
280
(11.02)
H
mm
(in.)
h
mm
(in.)
Ø
mm
(in.)
403
(15.87)11(0.45)6(0.24)
604.5
(23.80)15(0.59)9(0.35)
For
screws
M530
M845
Weight
kg
(lb.)
(66.14)
(99.21)
ATV 61/ATV 71 without graphic display terminal
For a drive without a graphic display terminal, dimensions c, c1 and c2 in the table above are reduced by 26 mm (1.01 in.). The other
dimensions are unchanged.
(1)For the addition of I/O extension cards, communication cards, or the "Controller Inside" programmable card.
AAV50749 12/200915
Drive setup
With 2 option cards (1)With 0 or 1 option card (1)
ATV61H C11Y to C80Y,
ATV71H C11Y to C63Y
G=G=
J1JJ1
a
b
377 mm
(14.77 in)
392 mm
(15.43 in)
K2KK1H
With 2 option cards (1)With 0 or 1 option card (1)
ATV61H C50Y to C80Y,
ATV71H C40Y to C63Y
ATV 61/ATV 71
b
a
HK1KK2
377 mm
(14.77 in)
392 mm
(15.43 in)
ATV61H/ATV71Ha
mm
(in.)
ATV61H C11Y to C20Y,
ATV71H C11Y to C16Y
ATV61H C25Y to C40Y,
ATV71H C20Y to C31Y
340
(13.39)
595
(23.43)
b
mm
(in.)
1190
(46.62)
1190
(46.62)
==G
G
mm
(in.)
285
(11.22)
540
(21.26)
H
mm
(in.)
920
(36.22)
920
(36.22)
K
mm
(in.)
K1
mm
(in.)
K2
mm
(in.)
150
(5.91)75(2.95)30(1.18)
150
(5.91)75(2.95)30(1.18)
Ø
mm
(in.)
11.5
(0.45)
11.5
(0.45)
For
Weight
screws
M10110
M10190
kg
(lb.)
(242)
(418)
For
ATV61H/ATV71Ha
ATV61H C50Y to C80Y,
ATV71H C40Y to C63Y
mm
(in.)
1120
(44.09)
b
mm
(in.)
1390
(54.72)
G
mm
(in.)
J
mm
(in.)
532.5
(20.96)70(2.76)
J1
mm
(in.)
495
(1949)
H
mm
(in.)
1120
(44.09)
K
mm
(in.)
K1
mm
(in.)
mm
(in.)
150
(5.91)75(2.95)30(1.18)
K2
Ø
mm
(in.)
11.5
(0.45)
screws
Weight
kg
(lb.)
M10400
(880)
(1)For the addition of I/O extension cards, communication cards, or the "Controller Inside" programmable card.
16AAV50749 11/2009
Drive setup
a
c
b
G
K2
K
K1
4xØ
b
c
a
==
ATV 61/ATV 71 - IP 21 or IP 31 conformity kits (VW3 A9 1pp), UL Type 1 conformity kits (VW3 A9 2pp)
Used to connect the programming terminal remotely on the front of the enclosure.
Mounting:
As the dimensions are not the same, the drill holes must be modified.
ATV 78ATV 71
18AAV50749 11/2009
Drive setup
U
V
W
L1
U1
W1
V1
M
3 a
L2
L3
A1
RO2
RO2
R-
R+
RO1
RO1
RO1
ATV78pppppp
RO2
(1)
Braking resistor
(if used)
ATVp1HpppY
U / T1
V / T2
W / T3
R / L1
M
3 a
S / L2
T / L3
A1
R1A
R1C
R1B
R2A
R2C
U1
W1
V1
PWR
+24
P0
PA / +
PB
PC / -
(2)
Braking resistor
(if used)
Power section wiring
The layout and type of power terminals have changed.
Ring terminals must be used rather than ferrules for the ground terminals, although for the power terminals the ferrules used previously can
be retained if they are in good condition (a flattened ferrule will not make a good connection).
Table of correspondence for power terminals
ATV 78ATV 61/ATV 71
Power supplyL1R/L1
L2S/L2
L3T/L3
DC busB+PO
B-PC/-
Braking resistorR+PA/+
R-PB
Motor outputUU/T1
VV/T2
WW/T3
Connecting the Altivar 78Connecting the Altivar 61 or Altivar 71
(1)Line choke, installed and wired separately for ATV780C20Y rating and above
(2)Line choke to be mounted and wired separately
Disconnecting the RFI filter if using an IT system
IT system: Isolated or impedance grounded neutral
Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.
Altivar 61 and 71 drives feature built-in RFI filters. When using Altivar 61 and 71 drives on an IT system, the link between these filters and
ground must be removed. Please refer to the Installation Manual on the CD-ROM supplied with the drive.
Corner grounded system: System with one phase connected to ground
ATV61H...Y and ATV71H...Y drives must not be connected to a corner grounded system.
Arrangement and characteristics of ATV 61 and ATV 71 power terminals
Please refer to the Installation Manual on the CD-ROM supplied with the drive.
AAV50749 12/200919
Drive setup
ATVp1HpppM3
PWR
+24
R1B
R1A
R1C
R2A
R2C
AI1+
+10
AI1-
COM
AI2
COM
AO1
0V
P24
LI1
LI2
LI3
LI4
LI5
LI6
+24
PWR
RJ45
SW1
SW2
Ext
Source
Sink
Int
SW3
Ext
Source
Sink
Int
SW4
Ext
Source
Sink
Int
VW3 A3 201
VW3 A3 202
Control section wiring and I/O characteristics
Caution: Check the I/O assignments.
In order to ensure that the Altivar 61 or 71 functions correctly, the following rules must be adhered to:
• Check that the strap is present between +24 and PWR.
• The PTC probes connected to an ATV 61 or ATV 71 correspond to the market standard. Check that the trip thresholds are suitable for
the temperature levels supported by the motor.
• Check that switch SW1 on the Altivar 61 or 71 and switches SW3 and SW4 on the option cards correspond with the position of jumpers
CMA and CMB (group of jumpers (X3) on the base card) on the Altivar 78 and that the connections comply with the recommendations
on the next page.
20AAV50749 11/2009
Drive setup
DI1
GND
DI2
DI3
Position(CMA grounded)
+ 24 V/Internal + 24 V
A1
ATV71Hppppp
SW1
Ext
Source
Sink
Int
LI1
LI5
+24
0V
LI3
LI2
LI6
LI4
DI1
GND
DI2
DI3
Position(CMA isolated)
External
+ 24 V+ 24 V/Internal + 24 V
Weight
A1
ATV71Hppppp
SW1
Ext
Source
Sink
Int
LI1
LI5
+24
0V
LI3
LI2
LI6
LI4
+24 V
0 V
24 V c supply
DI1
DI2
DI3
Position(CMA isolated)
External
+ 24 V
+ 24 V/External + 24 V
Weight
A1
ATV71Hppppp
SW1
Ext
Source
Sink
Int
LI1
LI5
+24
0V
LI3
LI2
LI6
LI4
+24 V
0 V
24 V c supply
Control section and option card logic input wiring
Examples of correspondence of various jumper positions to ensure equivalent operation:
ATV 78ATV 61 or ATV 71 correspondence
With + 24 V internal power supply
• Switch SW1 set to "Source" position
ATV 78ATV 61 or ATV 71 correspondence
With external + 24 V power supply. Positive logic
• Switch SW1 set to "Source" position
ATV 78ATV 61 or ATV 71 correspondence
With external + 24 V power supply. Negative logic
Unintended equipment operation
When switch SW1 is set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the protective ground, as there is
then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death or serious injury.
Wiring other I/O
Please refer to the catalog, the Installation Manual and the Programming Manual on the CD-ROM supplied with the drive.
AAV50749 12/200921
• Switch SW1 set to "Sink Ext" position
WARNING
ATV78-61/71_migration_EN_AAV50749_02
AAV50749 12/2009
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