Schneider ATV71H075N4 User Manual

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Modicon M340, CANopen, Altivar,

Lexium, TeSysU and Preventa

System User Guide

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33004041.00

JAN 2007

Contents

Application Source Code.......................................................................................................................4

Typical Applications ................................................................................................................................5

System.........................................................................................................................................................6

Architecture .........................................................................................................................................6

Installation............................................................................................................................................9

Hardware ..............................................................................................................................................11

Software...............................................................................................................................................25

Communication ....................................................................................................................................26

Implementation .................................................................................................................................38

Communication ....................................................................................................................................39

PLC.......................................................................................................................................................47

HMI .......................................................................................................................................................83

Devices............................................................................................................................................... 100

Safety controller ............................................................................................................................101

Lexium 15 LP .................................................................................................................................117

Lexium 05 ......................................................................................................................................131

Altivar 71........................................................................................................................................ 137

TeSysU ..........................................................................................................................................142

Performance.......................................................................................................................................144

Appendix................................................................................................................................................145

Detailed Component List.............................................................................................................145

Component Protection Classes.................................................................................................147

Component Features................................ ....................................................................................148

Contact................................................................ ................................................................ ...................153

Introduction This document is i ntended to provide a quick i nt roduction to the described System.

It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system.

A detailed functional description or the specification for a specific user application is not pa rt of this document. Neverth eless, the document outlines some typical applications where the system might be implemented.

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Abbreviations

Word / Expression Signification

AC Alternating Current Advantys SE product name for a family of I/O modules Altivar (ATV) SE product name for a family of VSDs CANopen Name for a communications machine bus system CB Circuit Breaker CoDeSys Hardware-independent IEC 61131-3 programming software ConneXium SE product name for a F amily of Transparent Factory devices DC Direct Current EDS Electronic Data Sheet E-OFF, E-STOP Emergency Off switch Harmony SE product name for a family of switches and indicators HMI Human Machine Interface I/O Input/Output IclA (ICLA) SE product name for a compact drive Lexium/Lexium05/LXM SE product name for a family of servo-drives M340 / Modicon M340 SE product name for a mid range PLC family Magelis SE product name for a family of HMI-Devices MFB PLCopen Motion Function Block MB - SL SE name for a serial Modbus communications protocol Micro SE product name for a middle range family of PLCs NIM SE product name for a Network Interface Module Osiswitch SE product name for a family of position switches PC Personal Computer PDO Process Data Object (CANopen) Phaseo SE product name for a family of power supplies PLC Programmable Logic Computer PowerSuite An SE software product for configuring drives Premium SE product name for a middle range family of PLCs Preventa SE product name for a family of safety devices PS1131 (CoDeSys) SE Product name for PLC programming software with CoDeSys PS Power Supply RPDO Receive Process Data Object (CANopen) SE Schneider Electric SDO Service Data Object SyCon SE product name of a Field bus programming software

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Word / Expression Signification

Telefast SE product name for a series of distributed I/O devices TesysU SE product name for a decentralized I/O System TPDO Transmit Process Dat a Object (CANopen) Twido SE product name of a basic range family of PLCs TwidoSoft SE product name for a PLC programming software TwidoSuite SE product name for a PLC programming software Unity (Pro) SE product name for a PLC programming software Vijeo Desi gner An SE software product for programming Magelis HMI devices VSD Variable Spe ed Drive WxHxD Dimensions : Width, Height and Depth XBT-L1000 An SE software product for programming Magelis HMI devices Zelio SE product name for a l ow range PLC family ZelioSoft SE product name for a PLC programming software

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Application Source Code

Introduction Examples of the source code and wiring diagrams used to attain the system function as

described in this document can be downloaded from our website under this link. The example s ource code is in the form of configuration, application and import files. Use the

appropriate software tool to either open or import the files.

Extension File Type Software Tool Required

AIW Configuration file Advantys CNF Configuration File SyCon CO CANopen definitions file SyCon CSV Comma Separated Values, Spreadsheet Twidosoft CTX Unity DCF Device Configuration File Advantys DIB Device Independent Bitmap SyCon DOC Document file Microsoft Word DOP Project File Magelis XBTL 1000 EDS Electronic Data Sheet – Device Definition Industrial standard FEF Export file PL7 GSD EDS file (Geraete Stamm Datei) Profibus ISL Island file, project file Advantys PB Profibus definitions file SyCon PDF Portable Document Format - document Adobe Acrobat PRO Project file PS1131 - CoDeSys PS2 Export file PowerSuite RTF Rich Text File - document Microsoft Word SPA Schneider Product Archive TwidoSuite STA Project Archive Unity Pro STU Project file Unity Pro STX Project file PL7 TLX Project file Twinline control tool TWD Project file TwidoSoft VDZ Project file Vijeo Designer XEF Export file Unity Pro XPR Project file TwidoSuite ZM2 Project file Zeliosoft

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Typical Applications

Introduction Here you will find a list of the typical applications, and their market segments, where

this system or subsystem can be applied:

Industry:

Food & be verage

 Meat processing  Trimmers  Mixers

Metal processing

 Bending machines

Packaging

 Cartoning machines  Palletizers  Blister packaging machines

Buildings :

HVAC (Heating, ventilation and air-conditioning systems )

 Refrigeration machines  Cooling towers

Application Description Ima ge

Packaging Machine Suitable for collecting products

of any shape, size and consistency, in rows and layers. Handles several kinds of packages from simple products to bundles.

Bottling Machine For the packaging industry

used for labelling, packing,filling and palletting the goods.

Transporting materials Pick-and-place machines

Assembly machines that can handle tools and products with a great versatility of size, closes the package and sorts it.

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System

Introduction The system chapter describes the archit ecture, the dimensions, the quantities and different

types of components used within this system.

Architecture

General The control section of this application consist s of a Modicon M340 PLC, w hich can be

operated via a connected Magelis HMI panel at user level. The device section is implemented using Lex ium 15, Lexium 05, Altivar 71 and TeSys U, which are connected to the PLC via the CANopen bus system.

The solution illustrated below inc l udes P reventa safety components featuring t amper-proof emergency off switches.

Layout

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Components Hardware:

 Compact master switch (NS100N)  GV2-L motor circuit breaker (short-circuit protection)  Modicon M340 PLC with CANopen and Ethernet interface  Magelis XB TGT HMI panel  Preventa XPSMC safety contr oller  Lexium 15 LP servo drive  Lexium 05 servo drive  Altivar A TV71 variable speed drive  TeSysU motor starter  TeSys K and TeSys D (LP1K and LC1D) lo ad contacto rs

Software:

 Unity Pro V3.0  Vijeo Designer V4.40  XPSMCWIN V2.00  PowerSuite V2.30  UniLink L V1.50

Quantities of Components

Degree of Protection

Technical Data

For a complete and det ailed lis t of components, the quantities required and t he order numbers, please refer to the components list at the rear of this document.

Not all the components in this configuration are designed to withstand the same environmental conditions. Some components may need additional protection, in the form of housings, depending on the environment in which you intend to use them. For environmental details of the indiv idual components please refer to the list in the appendix of this document and the appropriate user ma nual.

Mains voltage 400 V AC Power requirement ~ 6 kW Drive power rating 2x 1.3 kW, 12x 0.75 kW , 2x 0.25kW Motor brake None Connection 5x 2.5mm² (L1, L2, L3, N, PE) Safety level Cat. 3

Safety Notice The standar d and level of safety you apply to your application is determined by your

system design and the overall extent to which your system may be a hazard to people and machinery.

As there are no moving mechanical parts in this application example, category 3 (according to EN954-1) has been selected as an optional safety level.

Whether or not the above safety category shoul d be applied to your system should be ascertained with a proper risk analysis.

This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations

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Dimensions The dimensions o f the individual devices used; PLC, Drive, Pow er s upply, etc. require a

housing cabinet size of at least 800x600x300mm (WxHxD). The HMI display, illuminated indicators such as "SYSTEM ON", "SYSTEM OFF" or

"ACKNOWLE DGE EMERGENCY OFF" as well as the Emergency Off switch itself, can be built into the door of the housing.

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Installation

Introduction This c hapter describes the steps necessary to set up the hardware and configure the

software required to fulfill the described function of the application.

Assembly

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Assembly

contd.

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General

Hardware

 The components designed for installation in a co ntrol cabinet, i.e., the safety controller,

line circuit breakers, contactors, motor circuit breakers and motor starters, can be mounted on a 35 mm top-hat rail.

 Master switches, the Phaseo power supply unit, variable speed drives and servo drives

are screwed directly onto the mounting plate.

 Emergency Off switches and the pushbutton housing for display and acknowledgement

indicators are designed for backplane assembly in the field. All switches can also be installed directly in a c ontrol cabinet (e.g., in a cabinet door) without the need for th eir enclosing housings.

 There are two options for installing XB5 pushbuttons or indicator lamps: These

pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the front door of the control cabinet, or in an XALD-type housing suitable for up to 5 pushbuttons or indicator lamps. The XALD pushbutton housing is designed for backplane assembly or direct wall mounting.

 The Magelis operator a nd display terminals require a cut-out in the front of the housing

so that they can be secured to the housing wall using br ackets/spring clamps.

 400 V/3-phase AC wiring for the load circuits (LXM15, LX M05, ATV71, TeSysU).  240 V AC wiring for the power supplies.  24 V DC wiring for control circuits and the PLC power supply, operator and display

terminals, I/O modules and the HMI.

The individual components must be interconnected in accordance with the detailed c irc uit diagram in order to ensure that they fu nction correctly.

CANopen cables are installed for the communication link between the PLC and the devices inside the control cabinet.

Modicon M340

CPU

including CANopen

and Ethernet

BMXP342030

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1 Display panel 2 USB port 3 Memory card protective ca p 6 Ethernet connection 7 Ethernet identification ring (green) 8 CANopen connection

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Modicon M340

Power supply BMXCPS3020

Modicon M340

Analog

I/O modules

4 inputs

BMXAMI0410

Modicon M340

Analog

I/O modules

2 outputs

BMXAMO0210

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Modicon M340

Digital

I/O modules

for Telefast

32 inputs

BMXDDI3202K

32 outputs

BMXDDO3202K

16 inputs/16 outputs

BMXDDM3202K

Telefast for 16 I/ O

ABE7H16R21

Connection cable

BMXFCC303

16 inputs

16 outputs

Two I/O blocks are connected to each I/O module using the connection cable referred to above.

EMERGENCY OFF

switch

(tamper-proof)

XALK178G

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Preventa

safe ty controller

with CANopen

XPSMC16ZC

Preventa

expansion module

XPSECP5131

1 Display panel 2 RESET button 3 CANopen connection 4 TER connection 5 Terminals

6 CANopen LEDs Further details about the terminals (5): A1-A2 24 V power supply (A1: positive; A2:

negative) GND Ground o1-o6 Semiconductor safety outputs 13-44 Volt-free safety outputs with contacts c1-c8 Control outputs i1-i16 Safety inputs H1 Muting lamp connection

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Lexium 15 LP

servo drive

LXM15LD28M3

Lexium 15 LP

servo drive

LXM15LD28M3

Lexium 15 LP

servo drive

LXM15LD28M3

-X0

Power terminal

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Lexium 15 LP

servo drive

LXM15LD28M3

-X4

Control voltage

Lexium 15 LP

servo drive

-X9

Motor cable connection

terminal

(cable length: 3 m)

VW3M5101R30

Lexium 15 LP

servo drive

-X1

Encoder cable

connection terminal

(cable length: 3 m)

VW3M8301R30

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Lexium 15 LP

servo drive

LXM15LD28M3

Overview

Single-phase

Lexium 05

servo drive

LXM05AD14N4

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Single-phase

Lexium 05

servo drive

LXM05AD14N4

Power terminals see T4

Single-phase

Lexium 05

servo drive

Motor cable connection

terminal

(cable length: 3 m)

VW3M5101R30

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Single-phase

Lexium 05

servo drive

LXM05AD14N4

Signal terminals

Single-phase

Lexium 05

servo drive

Encoder cable

connection terminal

(cable length: 3 m)

VW3M8101R30

Single-phase

Lexium 05

servo drive

LXM05AD14N4

Control power supply HBC = Holding brake

control

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Single-phase

Lexium 05

servo drive

LXM05AD14N4

Terminals 33-39 must be connected.

The motor brake (if present) must be connected via a holding brake control (HBC)

Fieldbus wiri ng The RJ45 c onnector (CN4) is used for CANopen.

Servo motor

On Lexium 15 LP

BSH0703T01A2A

On Lexium 05

BSH0702P02A2A

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Altivar 71 variable

speed drive

ATV71H075N4

Power terminals

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Altivar 71

variable speed drive

ATV71H075N4

Control terminals

The following switch positions are used:

SW1 - Source SW2 - LI

The PWR input of the "Power Rem o val" safety function is connected to the Emergency Off circuit.

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Magelis HMI

XBTGT2330

Phaseo power supply

ABL7RE2410

+ 24 V DC

- 0 V

FG Ground

1 USB port (USB 1.1) 2 COM1 serial port

(SubD, 9-pin)

3 Current input terminal

block (see image on left)

4 COM2 serial port

(RJ45)

5 Polarity selector

switch

6 Ethernet interface

TeSysU

motor starter

Power base

LUB32

CANopen

communication module

LULC08

Coil wiring kit

LU9B N11C

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"Advanced" TeSysU

trip unit

(0.35 A – 1.40 A)

LUCB1XBL

TeSysU CANopen

communication

module LULC08

1 24 V DC power

supply

2 Terminal for coil

wiring kit

Master swi tch

Compact NS100N

Motor circuit breaker

GV2 Lxx

Load contactor

LC1 Dxx

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Software

General Software is primarily used for two reas ons: first, for programming the M340 PLC and

configuring CANopen communication, and second, fo r generating visualization. The PLC is programmed using the Unit y Pro programming tool. The HMI application on the XBTGT 2320 Magelis display terminal is created using Vijeo

Designer software. The Lexium 15 s ervo drives are parameterized using UniLink software.

The Lexium 05 s ervo drives and Altivar 71 variable speed dri ves can be parameterized via the front operator panel. However, using the PowerSuite software is much easier. The parameters can be saved and archived using UniLink and Powe rSuite. This is extremely useful as it means that parameters can be restored rapidly whenever service tasks need to be performed. The software can also help you to optimize the parameters online.

To use the software packages, your PC must have the appropriate Microsoft Windows operating system installed:

 Windows 2000 or  Windows XP

Note: The description in this documentation is based on English -language versions o f the operating system and installed software.

The software tools have the following default install paths

 Unity Pro C:\Program files\Schneider Electric\Unity Pro

 Vijeo Designer C:\Program files\Schneider Electric\VijeoDesi gner

 XPSMCWIN C:\Program files\Schneider Electric\Safety Suite\XPSM CWIN

 UniLink L (for Lexium 15 LP) C:\Program files\Schneider Electric\Unilink L

 PowerSuite C:\Program files\Schneider Electric\PowerSuite

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Communication

General The methods o f c ommunication below are us ed between devices:

 CANopen  Ethernet

The machine bus enabling communication between the PLC an d fieldbus devices is implemented in the form of CANopen. Th ese devices are the safety controller, Lexium, Altivar and TeSysU mot or start er.

Ethernet is used for data exchange between the PLC (Modicon M340) and rem ote HM I (Magelis XBTGT). In addition, the applications can be transferred from the PC to the PLC and HMI via Ethernet.

Connection cables are also required between the PC and the individual devices (for programming/parameterization).

Modicon M340

CPU including CANopen

and Ethernet

BMX P34 2030

Ports

2 USB 6 Ethernet 8 CANopen

The MAC address is located on the front panel of the processor, below the display panel.

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Modicon M340

CPU

USB PC connection

cable

BMXXCAUSB018

(1.8 m)

BMXXCAUSB045

(4.5 m)

Magelis HMI

USB

PC connection cable

XBTZG935

Preventa

safe ty controller

Serial

PC connection cable

XPSMCCPC

in conjunction with

TSXPCX1031

The switch m ust be set to Position 3:

OTHER DIRECT.

For transferring the Unity application from the PC to the PLC.

Alternatively, the Ethernet port can be used for connection pu rposes.

For transferring the Vij eo Designer configuration from the PC to the HMI.

Alternatively, configuration can be performed via the Ethernet port.

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Communication cable

TSXPCX1031

Lexium 05

Altivar 71

Serial

PC connection cable

VW3A8106

For the connection between the PC (with PowerSuite software) and the ATV71 VSDs/LXM 05 servo drives.

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Lexium 15 LP

Serial

PC connection cable

VW3M8601R30

For the connection between the PC (with UniLink software) and LXM05 servo drives (-X6A connector).

5-port ConneXium

Ethernet switch

499NES25100

Modicon M340

CPU including CANopen

and Ethernet

BMXP342030

Since both rotary switches are locate d on the rear of the module, assigning the IP address is really easy.

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+ 124 hidden pages

Schneider ATV71H075N4 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Typical Applications

Introduction Here you will find a list of the typical applications, and their market segments, where

System

Architecture

Layout

Installation

Assembly

Assembly

General

Hardware

Software

General Software is primarily used for two reas ons: first, for programming the M340 PLC and

Communication

General The methods o f c ommunication below are us ed between devices: