Schaudt Electroblock EBL 30, Electroblock EBL 30 with OVP Instruction Manual

Page 1
Instruction Manual
Electroblock EBL 30
EBL30withOVP
Contents
1 Safety information 2......................................
2 Introduction 3............................................
3 Operation 3..............................................
3.1 Starting up the system 3...................................
3.2 Changing the battery 4....................................
3.3 Operating faults 5........................................
3.4 Closing down the system 6................................
4 Application and functions in detail 7.........................
4.1 Battery functions 8........................................
4.2 Additional functions 9.....................................
5 Technical details 9........................................
5.1 Mechanical details 9......................................
5.2 Electrical details 9........................................
6 Maintenance 1 1...........................................
Appendix 12..............................................
E Schaudt GmbH, Elektrotechnik und Apparatebau, Planckstraße 8, 88677 Markdorf, Germany, Tel. +49 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
8110305 BA / EN
Date: 15.10.2018
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
1 Safety information
1.1 Meaning of safety symbols
Y DANGER!
Failure to comply with this sign may result in danger to life or physical con­dition.
Y WARNING!
Failure to comply with this sign may result in injury.
Y ATTENTION!
Failure to comply with the sign may result in damage to equipment or other connected loads.
1.2 General safety instructions
The design of the device is state-of-the-art and complies with approved sa­fety regulations. Failure to observe the safety instructions may nonetheless lead to injury or damage to the device.
Only use the device when it is in perfect technical condition.
Any faults affecting the safety of individuals or the proper functioning of the device must be repaired immediately by specialists.
Y DANGER!
230V units carrying mains voltage. Risk of fatal injury due to electric shock or fire:
F Do not carry out maintenance or repair work on the device
F If cables or the device housing are damaged, no longer use the device
and isolate it from the power supply
F Ensure that no liquids enter the device
Y WARNING!
Hot components Burns:
F Only change blown fuses when the device is fully de-energised
F Blown fuses may only be replaced once the cause of the fault is
known and has been rectified
F Never bypass or repair fuses
F Only use original fuses rated as specified on the device
F Device parts can become hot during operation. Do not touch them.
F Never store heat sensitive objects close to the device (e.g. tempera-
ture sensitive clothes if the device has been installed in a wardrobe)
2
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
2 Introduction
This instruction manual contains important information on safe operation of the device. Make sure you read and follow the safety instructions provided.
The operating instructions should always be kept in the vehicle. All safety in­formation must be passed on to other users.
3 Operation
The electroblock is operated solely via the IT ... / LT ... control and switch panel connected. .
For daily use, no operation is needed on the EBL 30 electroblock (excep­tion: the battery cut-off switch should be disabled when the vehicle is not in use, see Section 3.4).
One-off adjustments only have to be made if the battery type is changed (lead-gel or AGM), during initial start-up or when retrofitting accessories (see Section 3.2 and the installation instructions for the EBL 30).
Overvoltage protection
OVP
3.1 Starting up the system
The EBL 30 with OVP electroblock is suitable for all applications in which the risk of overvoltage is particularly high. For example, lightning strikes on the national grid, generator operation and poor electronic installations at cam­ping sites.
For this, an overvoltage protection unit is fitted in the electroblock between the mains connection and the charge module. In the event of over or under­voltage, this overvoltage protector isolates the electroblock from the 230V supply within just a few milliseconds. It remains cut off until the main voltage has normal values again.
Y ATTENTION!
Incorrect electroblock settings. Damage to connected devices. Therefore prior to starting:
F Ensure the leisure area battery is connected.
F Ensure that the battery selector switch (Fig. 4, Pos. 10) is set to the
correct position for the battery installed.
" Move the battery cut-off switch (see Fig. 4, Pos. 12) to the ”Battery ON”
position.
" Use the main 12V switch (see instruction manual of relevant control and
switch panel) to switch on/off all the consumers and the control and switch panel.
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The following outputs are exceptions:
F Floor light/step
F Heater
F Frost protection valve
F AES/compressor refrigerator
F Floor light 4A
F Floor light 4B
These outputs are not disabled from the main switch of the IT ... / LT ... con­trol and display panel.
Please refer to the operating instructions of the IT ... / LT ... control and switch panel for further information. .
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
3.2 Changing the battery
Y ATTENTION!
Use of incorrect battery types or incorrectly rated batteries. Damage to the battery or devices connected to the electroblock:
F Batteries may only be changed by qualified personnel.
F Follow the battery manufacturer’s instructions.
F Only use the electroblock to connect to 12V power supplies with re-
chargeable 6-cell lead-gel or AGM batteries. Do not use any unsuita­ble battery types.
Y Normally only batteries of the same type and capacity should be used,
i.e. the same as those installed by the manufacturer.
Changing the battery
" Electrically isolate the battery from the electroblock. For this, switch off
the battery separation switch on the EBL 30 electroblock (refer also to Section 3.4).
" Replace the battery.
" After changing the battery, recheck which type of battery has been inser-
ted.
Y DANGER!
Incorrect setting of the battery selector switch. Risk of explosion due to build up of explosive gases:
F Move the battery selector switch to the correct position.
" Disconnect the electroblock from the mains before adjusting the battery
selector switch.
1
Fig. 1 Battery selector switch
"
Move the battery selector switch (Fig. 1, Pos. 1) to the correct position using a thin object (e.g. a ballpoint pen):
F Lead-gel battery: Move the battery selector switch to ”Gel”.
F AGM battery: Move the battery selector switch to ”AGM”.
Starting up
" Start up the system as described in Section 3.1.
the system
4
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
y
g
ration(batteryvoltage
cle;checkthemainsvo
l
y
)
y
g
tion(batteryvoltageco
n
cle;checkthemainsvo
l
y
)
g
g
Solarchargingdoesno
t
Solarchargeregulatornot
Pluginsolarchargeregu
3.3 Faults
Flat vehicle fuses
Discharged battery --
start motor
A flat battery or defective fuse is the cause of most faults in the power sup­ply system.
If the battery is discharged, consumers can always be powered by starting the engine of the base vehicle.
Please contact our customer service address if you cannot rectify the fault using the following table.
If this is not possible, e.g. if you are abroad, you can have the electroblock repaired at a specialist workshop. In this case, you must ensure that the warranty is not invalidated by incorrect repairs being carried out. Schaudt GmbH will not accept any liability for damage resulting from such repairs.
Fault Possible cause Remedy
Leisure area battery is not charged during 230V ope-
constantly below 13.3 V)
Living area battery is over­charged during 230V ope­ration (battery voltage constantly above 14.5 V)
Starter battery is not char­ged during 230V opera-
stantly below 13.0 V)
Leisure battery is not charged during mobile operation (battery voltage below 13.0 V)
The leisure battery is overcharged during mo­bile operation (battery vol­tage permanently above
14.3 V)
The refrigerator does not work during mobile opera­tion
Solar charging does not Solar charge regulator not Plug in solar charge regu­work
No mains voltage Switch on the automatic
circuit breaker in the vehi-
tage
Too many consumers are switched on
Defective electroblock Contact customer service
Defective electroblock Contact customer service
No mains voltage Switch on the automatic
-
-
Too many consumers are switched on
Defective electroblock Contact customer service
Defective alternator Have the alternator chek-
No voltage on D+ input Have the fuse and cabling
Defective electroblock Contact customer service
Defective alternator Have the alternator chek-
No power supply to the re­frigerator
Defective electroblock Contact customer service
Defective refrigerator Havetherefrigeratorchek-
plugged in
Defective fuse or cabling Have the fuse and cabling
Solar charge regulator de­fective
Switch off any consumers not required
circuit breaker in the vehi-
tage
Switch off any consumers not required
ked
checked
ked
Have the fuse (20A of sup­ply; possibly 2A of the D+ signal) and wiring checked
ked
lator
checked
Have solar charge regula­tor checked
-
-
-
-
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
inthelei
d
i
(
)
i
DefectivefuseorcablingHavethefuseandcabling
Fault RemedyPossible cause
12V supply does not work
sure area ving areabatteryisswit-
Y The charging current is reduced automatically if the device becomes too
12V main switch for the li-
ched off
Not all plugs/fuses are plugge block
Defective fuse or cabling Have the fuse and cabling
Defective electroblock Contact customer service
nto theelectro-
hot due to excessive ambient temperature or lack of ventilation. Always prevent the device from overheating nevertheless.
Y If the automatic shutdown mechanism of the battery monitor is triggered,
fully charge the living area battery.
3.4 Closing down the system
The battery is isolated by switching off the battery cut-off switch.
12V main switch for the li­ving areabattery mustbe switched on
Pug all plugs and fuses
correct ratings
electroblock
checked
nto the
Closing down
Y ATTENTION!
Total discharge. Damage to the leisure area battery:
F Fully charge the living area battery before and after closing down the
system. (Connect vehicle to the mains with an 80Ah battery at least 12 hours and with a 160Ah battery at least 24 hours).
Disconnect the living area battery from the 12V power supply if the motor­home is not used for a longer period (during the winter for example).
" Fully charge the living area battery before closing down t he system.
" Switch off the main switch on the IT ... / LT ... control and display panel.
" Move the battery cut-off switch (see Fig. 4, Pos. 12) to the ”Battery OFF”
position. The following connections are isolated from the living area bat­tery:
F All 12V consumers
F Frost protection valve
F Operator and control panel
The living area battery is then protected against total discharge. This only applies if the battery is intact. Follow the battery manufacturer’s instructions.
Y If the living area battery is isolated from the electroblock with the battery
cut-off, the frost protection valve of the combination heater opens. A loss of water is possible (see the operating instructions for the combination heater).
6
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
4 Application and functions in detail
The EBL 30 electroblock is the central power supply unit for all 12V consu­mers in the vehicle’s electrical system. It is usually located in a cupboard or storage area and is accessible from the front in order to change fuses.
Control and display panel IT.../LT...
Electroblock EBL 30
230V AC
+--
Lighting Pump Heater etc.
12V consumers
Fig. 2 On-board power supply system
+--
Leisure battery
Starter battery
Modules
System devices
Protective circuits of the
charging module
Mains connection
Current-carrying
capacity
The EBL 30 electroblock contains:
F a charge module for charging all batteries connected
F the complete 12V distribution system
F fuses for the 12V circuits
F a battery monitoring module
F control and monitoring functions
An IT ... or LT ... control and switch panel must be connected for operation. These devices control the electrical functions in the vehicle’s living area, inc­luding accessories.
There is also an option to connect an additional charger and a solar loading regulator.
Flat vehicle fuses protect the various circuits. The D+ output is an exception.
F Excess temperature
F Overload
F Short circuit
230V AC 10%, 47 to 63 Hz sinusoidal, protection class I
12V outputs may be loaded with max. 90% of the rated current of the re­spective fuse (also see front panel).
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
4.1 Battery functions
Suitable batteries
Battery charging
whilst moving
Battery charging via
solar charge regulator
Battery isolation
Battery selector switch
Automatic disconnector
6-cell lead-gel or AGM batteries, 55 Ah and above
Simultaneous charging of the starter battery and the living area battery via the alternator, parallel connection of the batteries via a cut-off relay
Maximum permitted charge current 14 A, fused with 15 A (for leisure area battery), simultaneous charging of the starter battery
The battery is isolated with the battery cut-off switch.
This prevents the living area battery from slowly discharging due to closed circuit current while the vehicle is not in use.
The switching option provided by the battery selector switch ensures opti­mum charging of the battery types, lead-gel and AGM, for mains supply.
The battery monitor compares the current of the living area battery with a reference current. As soon as the battery current drops below 10.5V , all 12V consumers are switched off via main switch relays 1 and 2.
Only the frost protection valve continues to be powered.
The automatic disconnector is not triggered by short-term low voltage (shor­ter than 2 seconds), caused by high current when switching on consumers. If an overload or an insufficiently charged living area battery causes the vol­tage to fall so low that the automatic disconnector is triggered, any non-es­sential consumers should be switched off.
If need be, the 12V supply can begin operation for a short time. For this, switch on the 12V main switch on the control and switch panel.
However, if the battery current remains below 11.0V, the 12V supply can not be switched on again. Fully charge the living area battery as soon as possi­ble. For more information, see the description of ”battery voltages”.
8
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
4.2 Additional functions
Automatic switch
function for
AES/compressor
refrigerator
Mains charging
starter battery
Overvoltage protection
fortheEBL30withOVP
5 Technical details
5.1 Mechanical details
Dimensions
Weight
Casing
Front
This relay supplies the AES/compressor refrigerator with power from the starter battery when the vehicle engine is running and the D+ connection is live. An AES refrigerator is powered by the living area battery when the vehi­cle engine is not running.
This feature provides an automatic max. 6 A float charge for the starter bat­tery when the 230V mains is connected to the electroblock.
The electroblock is isolated from the mains within 10ms in the event of a voltage greater than 265 V
eff. The electroblock switches itself back on
again by itself after the mains voltage has attained the normal value.
130 x 275 x 170 (H x W x D in mm), including attachment feet
2.0 kg
PA (polyamide), gentian blue (RAL 5010)
Aluminium, powder coated, light grey (RAL 7035)
5.2 Electrical details
Mains connection
Current consumption
Suitable batteries
Standby current from
leisure battery
D+ loading
Current-carrying
capacity
230V AC 10%, 47 -- 63 Hz sinusoidal, protection class I
1.9 A
6-cell lead-gel or AGM batteries, 55 Ah and above
Dependent on the control panel: approx. 5 -- 20 mA, plus consumption of controller electronics of refrigerator
Conditions for the measurement:
F approx. 10 minutes after disconnection from the mains
F 12.6 V battery voltage
F Battery alarm OFF
F Battery cut-off switch ON
F Lighting for operator and control panel OFF
F All consumers switched off
F 12V main switch off
Loading of D+ output of the alternator by the electroblock approx. 0.5 mA without current consumption on D+ point
12V outputs A maximum of 90% of the nominal
current of the relevant fuse may be drawn.
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Frost protection valve output max. 0.1 A
D+ point 1 A for fusing D+ input with 2 A
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
Battery charging via
mains connector
Battery charging of the
starter battery
IUoU curve
Leisure battery
Battery selector
lead-gel AGM
switch setting
Charging curve IUoU IUoU Final charge voltage 14,4V/16h 14,7 V / 4 h Charge current 18 A 18 A Voltage for float charge 13,7 V with automatic
switchover
13,7 V with automatic switchover
Starter battery
Charging current float charge max. 6 A Charging voltage typ. U
Wbat
-- 0 . 2 V
New charge cycle for battery voltage < 13.7 V Switchover to main charging with approx. 5 seconds delay
U
charge
V
Lead-gel:14.4V AGM: 14.7 V
Lead-gel:13.7V AGM: 13.7V
Main charge
I
Full charge
Uo
16 h for lead-gel
4hforAGM
Trickle charge
U
Interrupting voltage for
EBL30withOVP
5.3 Environmental parameters
Tim e
Fig. 3 Charging voltage curve with electroblock EBL 30
I Main charge with maximum 18 A charging current, electronically limi-
ted, up to final charging voltage. Start of charge also for completely discharged batteries.
Uo Automatic switchover to full charge with constant 14.4 V (lead-gel) or
14.7 V (AGM). The duration of the full charge phase is based on the battery type and is set on the device.
U Automatic changeover to compensation charge with constant 13.7 V. In
the compensation charge phase, the voltage at the output of the char­ging module is constant.
Start of a new charging cycle by switching over to main charge, if the battery voltage falls below 13.7 V for more than 5 seconds when loaded. Start of charge also for completely discharged batteries. The internal charge module can also be operated without leisure battery.
Overvoltage: Approx. 265 V
eff.
This values applies for distortion-free sinusoidal voltage.
Operating temperature
Storage temperature
10
Humidity
CE
-20 Cto+45C
-20 Cto+70C
Operation in dry environment only
CE mark
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
6 Maintenance
The EBL 30 electroblock requires no maintenance.
Cleaning
Clean the electroblock with a soft, slightly damp cloth and mild detergent. Never use spirit, thinners or similar substances. Do not allow liquids to enter the electroblock.
8110305 BA / EN
E
No part of this manual may be reproduced, translated or copied without ex­press written permission.
Date: 15.10.2018
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
Appendix
A EC Declaration o f Con fo rmity
Schaudt GmbH hereby confirms that the design of EBL 30 electroblock com­plies with the following relevant regulations:
The original EC declaration of conformity is available for reference at any time.
Manufacturer
Address
B Special fittings/accessories
Panel
Additional charger
Solar charge regulator
C Customer service
Customer service
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8 88677 Markdorf Germany
Schaudt IT ... / LT ... control and display panel (required for operation)
Schaudt battery charger LAS ... with max. 18 A charge current, including suitable connection cable (MNL).
Schaudt Solar charge regulator type LR ... for solar modules with a total cur­rent of 14A with 3-pole connection plug and connection cable
Schaudt GmbH, Elektrotechnik & Apparatebau Planckstraße 8 88677 Markdorf, Germany
Phone: +49 7544 9577-16
Email: kundendienst@schaudt-gmbh.de
12
Send in device
Web: www.schaudt-gmbh.de
Returning a faulty device:
" Complete and enclose the fault report, see Appendix D.
" Send it to the addressee (free delivery).
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
D Fault report
In the event of damage, please fill in the fault report and send it with the faulty device to the manufacturer.
Device type: _______________________ Item no.: _______________________ Vehicle: Manufacturer: _______________________
Model: _______________________ Own installation? Yes - No ­Upgrade? Yes - No -
Following fault has occurred (please tick):
- Electrical consumers do not work -- which?
(please specify below)
- Switching on and off not possible
- Persistent fault
- Intermittent fault/loose contact
Other comments:
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
E Layout
34 56
1
14
Fig. 4 Layout of the EBL 30 electroblock (front)
13
2
12
1 Mains cable with WAGO plug connector 2 Connection block, solar regulator 3 Connection block, refrigerator 4 Connection block, refrigerator supply D+, battery sen-
sor/control lines
5 Connection block, frost protection valve, heating and
floor light/steps 6 IT ... / LT ... control and display panel connector 7 Connection block spare 2, sockets 2 floor light 4A and
4B/radio
7
8
9
10
11
8 Connection block, additional charger 9 Connection block TV, pump, sockets 1,
spare 1, circuits 1 and 2 10 Lead-gel / AGM battery changeover switch 1 1 Flat vehicle fuses 12 Battery cut-off switch 13 Housing 14 Assembly flaps
Fig. 5 Layout of the EBL 30 electroblock (rear)
1 Connection, living area battery 2 Earth connector
14
123
3 Connection, starter battery
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
F
l
l
ight4B
/rad
io15A
(max.15A)B
lue(blue)
F
l
l
ight4A
25A
(max.25A)White(wh
ite)
Sock
210A(max.25A)Red
(wh
ite)
S
210A(max.15A)Red(b
lue)
6
H
10A
(max.15A)Red(b
lue)
15A(max.20A)Blue(yellow
)
Auxili
20A
(max.20A)Yellow(ye
l
rea
r
3
Lei
2
1
TV10A
(max.10A)Red
(red
)
P
A
(max.10A)B
d
)
C
i
1
15A
(max.15A)B
lue(blue)
C
i
2
15A
(max.15A)B
lue(blue)
8
Sock
110A(max.15A)Red(b
lue)
Multimed
ia10A
(max.15A)Red(b
lue)
S
110A(max.15A)Red(b
lue)
F Connector assignment
Block Pin Signal Use Fuse Colour code Comment
5
6
4
7
Screw--
type ter-
minal,
rear
2
8
9 +
12 --
1 + 4 + 5 --
10 --
2 + 3 + 7 -­8 -­6 +
11 --
3 WB Solar charging, living area battery 15 A blue 2 SB Solar charging, starter battery -- -­1 -- Negative, solar charger -- -­4 + Frost protection valve PTC 250 mA -­1 + 5 -­2 + Floor light 3 + Step 6 -- Floor light/step 2 + 1 --
+Red Positive, starter battery 50 A Red
-- B r o w n Leisure battery negative --
+Black Positive, living area battery 50 A Red
6 Mains indicator 4 Shunt battery Polyswitch 2.5 A -- Internal 1 Shunt consumer Polyswitch 2.5 A -- Internal 9 12V ON
12 12V OFF
5 12V indicator Polyswitch 2.5 A -- Internal 2 Negative leisure area bat. sensor
11 + Leisure battery sensor
8 + Starter battery Polyswitch 2.5 A -- Internal 3 Not assigned 7 Not assigned
10 Not assigned
5 + 2 -­1 + Starter battery for refrigerator 20 A Yellow External fuse 3 D+ Engine running 2A Grey External fuse 4 -- Starter battery for refrigerator 4 + Compressor/AES refrigerator -- -­1 + Absorber refrigerator -- -­2 D+ Output D+ -- -­3 -- Refrigerator 6 +
12 --
9 +
14 --
2 + 8 -­3 +
10 --
7 +
13 --
4 +
11 --
1 + 5 --
15 n.a. --
oor
oor
ets
pare
eater
15 A (max. 20 A) Blue (yellow)
ary charger
surebattery sensor
ump 7.5
rcuit
rcuit
ets
pare
2A Grey External fuse
-- --
Yellow (yel-
low)
External fuse (maxi fuse)
The negative terminal of the leisure
area battery must be connected
externally to the negative terminal of
the starter battery
External fuse (maxi fuse)
rown(re
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Instruction Manual for Electroblock EBL 30 / EBL 30 with OVP
G Block diagram/wiring diagram
Mains 230V~50Hz WAGO c onnector
Main switch relay (for shutting down/battery monitor)
Batterycut­off switch (off)
Charging relay starter battery
Changeover switch Lead-gel
AGM Main switch relay for 12V ON/OFF)
20A
Refrigerator relay
20A*
* Only for EBL 30 wi th OVP
MNL -connector sockets 2F -BL7
+ Auxiliary charger
Negative charger
Battery cut-off relay
The negative pole of the living area must be connected ex ternally to negative pole of the starter battery
E20-- 3F
MR -pin socket 12 F -block 3
Mains indicator
Shunt battery
Shunt consumer
12 V ON 12 V OFF
12V control
Negative sensor leis ure area battery (batt. 2)
+ sensor livi ng area battery (batt. 2)
+ starter battery (batt. 1)
Not assigned
Not assigned
Not assigned
battery
the
.
+ starter battery (batt. 1)
+ living area battery (batt. 2)
Leisure battery negative
EBL 30
MNL-connector sockets 6F-Block
Frost protection valve
Heater
Floor
light/step
MNL-connector sockets 3F-Block 6
WB
Solar-
charge-
SB
regulator
MNL-connector sockets 12F-Block 5
Floor light 4B/radio
Floor light 4A
Sockets 2
Spare 2
4
10A*
15A*
15A
15A*
25A*
10A*
10A*
* Default values, s ee Table 15 for maximum values
20A
Refrigeratorrelay
10A*
7.5A*
15A*
15A*
10A*
10A*
10A*
* Refrigerator lines must be routed s eparated from further battery lines to the battery poles.
MNL-connector sockets 5F-Block 2
Negative leisure area battery s ensor
Negative starter battery for refrigerator *
MNL connector socket 4F-Block 1
+ compressor/AES- refrigerator
+ Absorber refrigerator *
D+ point
Negative, refrigerator
MNL-connector sockets 15F-Block 8
Not assigned
+ Leisure battery sens or
+ Starter battery for refrigerator *
D+ input
TV
Pump
Circuit 1
Circuit 2
Sockets 1
Multimedia
Spare 1
2
1.5 mm each Max. 10 m
16
Date: 15.10.2018 8110305 BA / EN
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