Schaudt Electrobloc EBL 99 K Series Instruction Manual
Instruction Manual
Electrobloc EBL 99 K
EBL 99 K with OVP
Tab le of contents
1Safetyinformation 2......................................
1.1 Meaning of safety symbols 2...............................
1.2 General safety information 2...............................
2 Introduction 3............................................
3Operation 3..............................................
3.1 Starting up the System 3..................................
3.2 Changing the Battery 4....................................
3.3 System Faults 5..........................................
3.4 Closing down the System 6................................
4 Application and Functions in Detail 7........................
4.1 Battery Functions 8.......................................
4.2 Additional Functions 9.....................................
5 Maintenance 9...........................................
Appendix 10..............................................
E Schaudt GmbH, Elektrotechnik und Apparatebau, Planckstraße 8 88677 Markdorf, Germany, Tel. +49 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
811.419 BA / EN
Date: 20.01.2010
Instruction Manual for Electrobloc EBL 99 K / EBL 99 K with OVP
1SafetyInformation
1.1 Meaning of safety symbols
Y DANGER!
Failure to heed this warning may result in death or serious injury.
Y WARNING!
Failure to heed this warning may result in personal injuries.
Y AT T E NTION!
Failure to heed this warning may result in damage to the device or connected consumers.
1.2 General safety information
The device is state-of-the-art and complies with approved safety regulations.
Nonetheless, personal injuries or damage to the device may occur if the safety instructions contained herein are not followed.
Ensure that the device is in perfect working order before use.
Any technical faults which may impact personal safety or the safety of the
device must be rectified immediately by qualified personnel.
Y DANGER!
230V mains voltage carrying parts.
Danger of death due to electric shock or fire:
F Do not carry out maintenance or repair work on the device.
F If cables or the device housing are damaged, no longer use the device
and isolate from the power supply.
F Ensure that no liquids enter the device.
Y WARNING!
Hot components!
Burns:
F Only change blown fuses when the device is completely de-energised.
F Only replace blown fuses once the cause of the fault has been identi-
fied and rectified.
F Never bypass or repair fuses.
F Only use original fuses rated as specified on the device.
F Device parts can become hot during operation. Do not touch.
F Never store heat sensitive objects close to the device (e.g. tempera-
ture sensitive clothes if the device has been installed in a wardrobe).
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Date: 20.01.2010 811.419 BA / EN
Instruction Manual for Electrobloc EBL 99 K / EBL 99 K with OVP
2Introduction
Y This device is intended solely for use in vehicles.
This instruction manual contains important information for safe operation of
the device. Ensure you read and follow the safety instructions provided.
The instruction manual should be kept in the vehicle at all times. Ensure that
other users are made aware of the safety regulations.
Y This device is not intended to be used by persons (including children)
with limited physical, sensory or mental aptitude or lack of experience
and/or knowledge unless they are supervised by a person responsible for
their safety or have received instruction from this person as to how the
device is used.
Children are to be supervised so as to ensure they do not play with the
device.
3Operation
The electrobloc is operated solely via the IT ... / LT ... control and switch panel connected. .
Overvoltage protection
OVP
3.1 Starting up the system
No operation of the EBL 99 K or EBL 99K with OVP electrobloc is required
for daily use (exception: the battery cut-off switch should be disabled when
the vehicle is not in use, see Section 3.4).
One-off settings only have to be configured when the battery type is changed (lead-acid or lead-gel), during initial start-up or when retrofitting accessories (see Section 3.2 and the assembly instructions).
The EBL 99 K with OVP electrobloc is suitable for all applications in which
the danger of overvoltage is especially large. For example, lightning strikes
to the national grid, generator operation, poor electronic installations or trips
to distance countries.
For this, an overvoltage protection unit is fitted in the electrobloc between
the mains connection and the charge module.
Y AT T E NTION!
Incorrect electrobloc settings.
Damage to connected devices. Therefore prior to starting:
F Ensure the leisure area battery is connected.
F Ensure that the battery selector switch (Fig. 3, Pos. 10) is set to the
correct position for the battery installed.
811.419 BA / EN
Turn the battery cut-off switch (see Fig. 3, Pos. 12) to ”On”.
Use the main 12V switch (see instruction manual of relevant control and
switch panel) to switch on/off all the consumers and the control and
switch panel.
Date: 20.01.2010
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Instruction Manual for Electrobloc EBL 99 K / EBL 99 K with OVP
Outputs are exceptions:
F Floor light/step
F Heater
F Frost protection valve
These outputs are not disabled via the main switch of the IT .. . /LT control
and display panel.
Please refer to the operating instructions of the IT ... /LT... control and
switch panel for further information. .
3.2 Changing the battery
Y AT T E NTION!
Use of incorrect battery types or incorrectly rated batteries.
Damage to the battery or devices connected to the electrobloc:
F Batteries should only be changed by qualified personnel.
F Follow the battery manufacturer’s instructions.
F Only connect the electrobloc to 12V power supplies with rechargeable
6-cell lead gel or lead acid batteries. Do not use any unsuitable battery types.
Y Normally only batteries of the same type and capacity should be used,
i.e. same as those installed by the manufacturer.
Y It is possible to swap lead acid batteries with lead gel batteries. However,
swapping from lead-gel-batteries to lead-acid-batteries is only possible in
certain cases. Contact the vehicle manufacturer for more information.
F AES/compressor refrigerator
F Spare 4
Changing the battery
Electrically isolate the battery from the electrobloc by disabling the bat-
tery cut-off switch on the electrobloc (also see Section 3.4).
Replace battery.
After changing the battery, recheck which type of battery has been inser-
ted.
Y DANGER!
Incorrect setting of the battery selector switch.
Risk of explosion due to build up of explosive gases:
F Set the battery selector switch to the correct position.
Disconnect the electrobloc from the mains before adjusting the battery
selector switch.
1
Fig. 1 Battery selector switch
4
Date: 20.01.2010 811.419 BA / EN
Instruction Manual for Electrobloc EBL 99 K / EBL 99 K with OVP
L
Livingareabatteryisno
t
NomainsvoltageSwitchontheautomati
c
g
g
;
Starterbatteryisnot
NomainsvoltageSwitchontheautomati
c
g
g
;
g
y
operation(batteryvoltag
e
p
Starting up
the system
3.3 System faults
Set the battery selector switch (Fig. 1, Pos. 1) to the correct position
using a thin object (e.g. a ballpoint pen):
F Lead gel battery: Set the battery selector switch to ”Lead-gel”.
F Lead acid battery: Set the battery selector switch to ”Lead-acid”.
Start up the system as described in Section 3.1.
Flat vehicle fuses
Discharged battery --
start motor
In most cases of a fault in the energy supply system, a flat battery or a faulty
fuse is the cause.
If the battery is discharged, consumers can always be supplied by starting
the motor of the base vehicle.
Please contact our customer service department if you can not rectify the
fault using the following table.
If this is not possible, e.g. if you are abroad, you can have the electrobloc
repaired at a specialist workshop. Please note that the warranty becomes
void if incorrect repair work is carried out. Schaudt GmbH can not accept
liability for any damages resulting from such repairs.
Fault Possible cause Remedy
ivingarea batteryis not No mains voltage Switch on the automatic
charged during 230V
operation (battery voltage
constantly below 13.3V)
Living area battery is
overcharged during 230V
operation (battery voltage
constantly above 14.5 V)
Starter batteryis not No mains voltage Switch on the automatic
charged during 230V
operation (battery voltage
constantly below 13.0V)
Living area battery is not
charged during mobile
below 13.0 V)
The living area battery is
overcharged during
mobile o p eration (battery
voltage constantly above
14.3 V)
The refrigerator does not
work during mobile
operation
Too m a ny c o n sumers a r e
switched on
Defective electrobloc Contact the customer
Defective electrobloc Contact the customer
Too m a ny c o n sumers a r e
switched on
Defective electrobloc Contact the customer
Defective alternator Check the alternator
No voltage on D+ input Check the fuse and wiring
Defective electrobloc Contact the customer
Defective alternator Check the alternator
No power supply to the
refrigerator
Defective electrobloc Contact the customer
Defective refrigerator Check the refrigerator
circuit breaker in the vehicle;
check the mains voltage
Switch off any consumers
not required
service department
service department
circuit breaker in the vehicle;
check the mains voltage
Switch off any consumers
not required
service department
service department
Check the fuse (20A of the
supply; possibly 2A of the
D+ signal) and wiring
service department
811.419 BA / EN
Date: 20.01.2010
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