Schaudt EBL 101 D,EBL 101 C with OVP Instruction Manual

Instruction Manual
Electroblock EBL 101 D
EBL 101 C with OVP
Table of contents
1 Safety information 2......................................
2 Introduction 3............................................
3 Operation 3..............................................
3.1 Switching system on/off 3..................................
3.2 Changing the battery 4....................................
3.3 Operating faults 6........................................
3.4 Closing down the system 7................................
4 Application and functions in detail 8.........................
4.1 Battery functions 10........................................
4.2 Additional functions 1 1.....................................
4.3 Use as an exchange device 1 1..............................
5 Maintenance 1 1...........................................
Appendix 12..............................................
E Schaudt GmbH, Elektrotechnik und Apparatebau, Daimlerstraße 5, 88677 Markdorf, Germany, Tel. +49 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
811.554 BA / EN
Date: 29.04.2010
Instruction Manual EBL 101 D / EBL 101 C with OVP
1 Safety information
1.1 Meaning of the warning signs
Y
DANGER!
Failure to comply with this sign may result in danger to life and limb.
Y
WARNING!
Failure to comply with this sign may result in injury.
Y
A TTENTION!
Failure to comply with the sign may result in damage to equipment or other connected consumers.
1.2 General safety instructions
The design of the device is state-of-the-art and complies with approved sa­fety technology. Failure to observe the safety instructions may nonetheless result in injury or damage to the device.
Only use the device when it is in perfect technical condition.
Faults impacting the safety of individuals or proper functioning of the device must be rectified immediately by specialists.
Y
DANGER!
Parts carrying 230V. Risk of fatal injury due to electric shock or fire:
F
Do not carry out maintenance or repair work on the device.
F
If cables or the device housing are damaged, do not use the device and isolate it from the power supply.
F
Ensure that no liquids enter the device.
F
The mains connection line may only be replaced by an authorised cu­stomer service department or by qualified persons.
Y
WARNING!
Hot components! Burns:
F
Only change blown fuses when the device is completely de-energised.
F
Blown fuses may only be replaced when the cause of the fault is known and has been rectified.
F
Never bypass or repair fuses.
F
Only use original fuses rated as specified on the device.
F
Device parts can become hot during operation. Do not touch.
F
Never store heat sensitive objects close to the device (e.g. tempera­ture sensitive clothes if the device has been installed in a wardrobe).
2
Date: 29.04.2010 811.554 BA / EN
Instruction Manual EBL 101 D / EBL 101 C with OVP
2 Introduction
This instruction manual contains important information for the safe operation of equipment supplied by Schaudt. Make sure you read and follow the safety instructions provided.
The instruction manual should always be kept in the vehicle. All safety infor­mation must be passed on to other users.
Y
This device is not intended to be used by persons (including children) with limited physical, sensory or mental aptitude or lack of experience and/or knowledge unless they are supervised by a person responsible for their safety or have received instruction from this person on how the de­vice is used.
Children are to be supervised so as to ensure they do not play with the device.
This device is intended for installation into a vehicle.
3 Operation
The Electroblock is operated solely from the DT ... control and switch panel connected (apart from battery isolation).
3.1 Switching system on/off
12V main switch
(on LT ... control and
switch panel)
Operation of the Electroblock is not required for daily use.
Initial settings are only required after the type of battery (lead-acid or lead­gel) has been changed or during commissioning or when upgrading with ac­cessories (see section 3.2 and EBL 101 D / EBL 101 C with OVP installation instructions for details).
Y
A TTENTION!
Incorrect Electroblock settings. Damage to connected devices. Therefore prior to starting:
F
Ensure the leisure area battery is connected.
F
Ensure that the battery selector switch (Fig. 1, Pos. 1) is set to the correct position for the battery inserted.
F
Ensure that the AES fuse (Fig. 4, Pos. 16) is only inserted when an AES refrigerator is connected. The leisure battery may totally di­scharge otherwise. Damage to the battery is possible.
Disable battery isolation on the Electroblock:
³ Move slide switch (see Fig. 4, Pos. 15) into position ”Battery ON”
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³ After disabling the battery cut-off switch or after changing batteries: 12V
main switch on the DT ... control and switch panel must be turned on briefly to start up the consumers.
Use the main 12V switch (see instruction manual of relevant control and switch panel) to switch on/off all the consumers and the control and switch panel.
Date: 29.04.2010
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Instruction Manual EBL 101 D / EBL 101 C with OVP
Exceptions:
F
Heater
F
Step
F
Frost protection valve
F
AES/compressor refrigerator
F
Spare 4
For more information, see the DT ... control and switch panel instruction ma­nual. .
Step switch
Operation with solar
regulator
The supply to the step is protected by a self-resetting fuse. This is why the step switch may only be activated briefly.
Y
A TTENTION!
Activating the step switch too long results in too high a current. Self-resetting fuse can activate:
F
Only press the step switch briefly.
³ If the self-resetting fuse has triggered, it needs about one minute to reset
before the step switch can be pressed again.
Y
A TTENTION!
No battery buffer function! Damage to connected devices:
F
Do not operate solar regulator without battery connected.
Y
If an original Schaudt solar regulator is used, the solar current can be dis­played on the control and display panel (e.g. DT ...). For this, the control and display panel must be configured accordingly (a PIN is required).
Ask your dealer for advice.
3.2 Changing the battery
Y
A TTENTION!
Use of incorrect battery types or incorrectly rated batteries. Damage to the battery or devices connected to the Electroblock:
F
Batteries should only be changed by experts.
F
Follow the battery manufacturer’s instructions.
F
Only connect the Electroblock to 12V power supplies with rechargea­ble 6-cell lead gel or lead acid batteries. Do not use any unsuitable battery types.
Y
Normally only batteries of the same type and capacity should be used, i.e. the same as those installed by the manufacturer.
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Date: 29.04.2010 811.554 BA / EN
Changing the battery
Instruction Manual EBL 101 D / EBL 101 C with OVP
Y
It is possible to swap lead acid batteries with lead gel batteries. Changing from lead gel batteries to lead acid batteries is not possible without over­head. Contact the vehicle manufacturer for more information.
³ Disconnect the battery from the Electroblock by activating the battery iso-
lation on the DT ... control and switch panel (see also section 3.4).
³ Remove the ”+ solar cell” connector on the solar charge regulator (if avai-
lable).
³ Isolate the Electroblock from the mains voltage (230V AC).
³ Replace the battery.
³ After changing the battery, recheck which type of battery has been inserted.
Y
DANGER!
Incorrect setting of the battery selector switch. Risk of explosion due to build up of explosive gases:
F
Move the battery selector switch to the correct position.
Y
A TTENTION!
Incorrect setting of the battery selector switch. Damage to the battery.
F
Move the battery selector switch to the correct position.
³ Disconnect the Electroblock from the mains before adjusting the battery
selector switch.
Y
When using AGM batteries, moving the battery selector switch to the ”Lead Gel” position is recommended. Experience tells us that AGM batte­ries are charged perfectly this way.
Starting up
the system
However, suitability must be checked on a case-by-case basis using the specifications from the battery manufacturer and the charging parame­ters of the Electroblock. The charging parameters are specified in Appendix ”Technical details” (Section E).
1
Fig. 1 Battery selector switch
³ Move the battery selector switch (Fig. 1, Pos. 1) to the correct position
using a thin object (such as a ballpoint pen):
F
Lead gel battery: Move the battery selector switch to ”Lead-gel”.
F
Lead acid battery: Move the battery selector switch to ”Lead-acid”.
³ Plug in the ”+ solar cell” connector on the solar charge regulator (if avai-
lable).
³ Start up the system as described in section 3.1.
811.554 BA / EN
Date: 29.04.2010
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