Sanyo SAP-CMRV3656EH Technical & Service Manual

TECHNICAL & SERVICE MANUAL

OUTDOOR UNIT : SAP-CMRV3656EH

SAP-CMRV3656EH

DC INVERTER MULTI-SYSTEM AIR CONDITIONER

Outdoor Model No.

SAP-CMRV3656EH-F

Capacity

10.0kW

Product Code No.

1 852 355 48

REFERENCE NO. SM700847

< Applicable Indoor Units >

Wall mounted type

For details about the combination, refer to "Unit Combination Table" in the Appendix of this manual.

SAP-KRV96EHDSA SAP-KRV126EHDS

NOTE

SAP-KMRV76EH SAP-KMRV96EH SAP-KMRV126EH SAP-KRV186EH SAP-KRV246EH

Destination: Europe

RoHS

WARNING

• This product does not contain any hazardous substances prohibited by the RoHS Directive.

• You are requested to use RoHS compliant parts for maintenance or repair.

• You are requested to use lead-free solder.

Do not vent R410A into atmosphere : R410A is a fluorinated greenhouse gas, covered by Kyoto Protocol, with a Global Warming Potential (GWP) = 1975.

F-GAS REGULATION (EC) No 842 / 2006

FILE NO.

When Wiring

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.

SPECIAL PRECAUTIONS

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.

CAUTION

WARNING

Important! Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning. Follow each installation or repair step exactly as shown. Observe all local, state, and national electrical codes. Pay close attention to all warning and caution notices given in this manual.

If Necessary, Get Help

These instructions are all you need for most installation

sites and maintenance conditions. If you require help for

a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked. Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and

inadequate grounding can cause accidental injury or

death. Ground the unit following local electrical codes. Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard. Install a protective leakage breaker depending on the installation location (especially a damp or humid location). If a leakage breaker is not installed, electric shock can occur.

When Transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

In a Room

Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.

In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

In a Snowy Area

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing. Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then

tighten the nut with a torque wrench for a leak-free

connection. Check carefully for leaks before starting the test run.

When Servicing

Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring. Keep your fingers and clothing away from any moving parts. Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas. Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

•

2

Table of Contents

APPLICABLE INDOOR UNITS

1. OPERATING RANGE

2. SPECIFICATIONS

2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications

3. DIMENSIONAL DATA

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

5. PERFORMANCE DATA

5-1. Te mperature Charts

6. ELECTRICAL DATA

6-1.  Electric Wiring Diagrams

7. FUNCTIONS

7-1. Explanation of Functions 7-2. Protective Functions 7-3. Special Functions

8. TROUBLESHOOTING

8-1. Precautions before Performing Inspection or Repair 8-2. Self-Diagnostics 8-3. Checking the Outdoor System 8-4. Trouble Diagnosis of Each Part 8-5. Trouble Diagnosis of Fan Motor

9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT

9-1. Characteristics of New Refrigerant R410A 9-2. Checklist before Servicing 9-3. Tools Specifically for R410A 9-4. Tubing Installation Procedures 9-5. In Case of Compressor Malfunction 9-6. In Case Refrigerant is Leaking 9-7. Charging Additional Refrigerant 9-8. Retro-Fitting Existing Systems

5

6

7 8 9

10

11

12

17

18 22 25

27 28 30 31 34

35 35 37 37 38 40 41 41

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Page

3

APPENDIX A INSTALLATION INSTRUCTIONS

APPENDIX B UNIT COMBINATION TABLES

A-1

A-2

.............................................................................

.................................................................................

Page

4

APPLICABLE INDOOR UNITS

SAP-CMRV3656EH

Multi-Outdoor Unit

Indoor Unit

YES YES YES YES YES5-Room

SAPKMRV76EH

SAPKMRV96EH

SAPKMRV126EH

SAPKRV186EH

SAPKRV246EH

SAP-CMRV3656EH

Multi-Outdoor Unit

Indoor Unit

YES YES5-Room

SAPKRV96EHDSA

SAPKRV-126EHDS

NOTE

1. The table lists the wall-mounted type of indoor units as representative models.

2. For details on the applicable indoor units other than the wall-mounted type, refer to the catalog.

5

1. OPERATING RANGE

Maximum

Minimum

Maximum

Minimum

32 °C D.B. / 23 °C W.B.

19 °C D.B. / 14 °C W.B.

27 °C D.B.

16 °C D.B.

43 °C D.B.

-

10 °C D.B.

24 °C D.B. / 18 °C W.B. _

D.B. /

-

15 °C W.B.

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Cooling

Heating

Outdoor Unit : SAP-CMRV3656EH Indoor Unit : SAP-KMRV76EH, SAP-KMRV96EH, SAP-KMRV126EH

 SAP-KRV186EH, SAP-KRV246EH  SAP-KRV96EHDSA, SAP-KRV126EHDS

6

2. SPECIFICATIONS

2-1. Unit Specifications

Outdoor Unit SAP-CMRV3656EH Indoor Unit SAP-KMRV76EH

× 5

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks:

1. The values shown in perfromance section and electrical rating section above are based on the following unit combination.

For other combination unit, please refer to the "Unit Combination Table" in this manual.

Indoor Unit: SAP-KMRV76EH 5units Outdoor Unit: SAP-CMRV3656EH 1unit

2. Rating conditions are: Cooling: Indoor air temp. 27°C D.B. / 19°C W.B. Outdoor air temp. 35°C D.B. / 24°C W.B.

Heating: Indoor air temp. 20°C D.B.

Outdoor air temp. 7°C D.B. / 6°C W.B.

Operation Sound Hi dB-A

Refrigerant Control

( 4.0 to 14.5 ) ( 13,600 to 49,500 )

12.6

2,860

12.6

2,860

10.0

34,100

12.0

40,900

( 3.5 to 11.5 ) ( 11,900 to 39,200 )

Shipping Volume

Cooling Heating

Net Shipping

Weight

Height

× Width × Depth

kg kg

m

3

mm

230V

198 to 264

Dimensions & Weight (Outdoor Unit)

Refrigerant Tubing Connections

Unit Dimensions

Electrical Rating

Air Circulation (High)

WPower Input

V A

Available Voltage Range Running Amperes

Narrow tube Wide tube

Refrigerant mm (in.)

Tube Diameter mm (in.)

97.0

103.0

0.50

910

× 940 × 340

6.35 (1/4")

× 5

9.52 (3/8")

× 3 + 12.7 (1/2") × 2

mMax. allowable tubing length per unit

Flare Type

30

Electric Expansion Valve

Compressor Refrigerant / Amount charged at shipment kg

DC Twin Rotary (Inverter)

R410A / 4.1

Controls Fan Speeds

Microprocessor

Auto (Hi / Variable)

Features (Outdoor Unit)

C.O.P. Compressor Locked Rotor Amperes

W/W

kW

Performance

- 4.20

50 53

%Power Factor 99 99

A 19.5

Type

Voltage Rating

BTU/h

Capacity

m

3

/h

5-Room Multi Outdoor Unit

E.E.R. W/W 3.50 -

Number of Connectable Indoor Units 5

Number of Operatable Indoor Units 5

Max. Capacity of Operating Indoor Units kW 17.55

Power Source 220 to 240V Single-Phase 50Hz

Height × Width × Depth mm

Package Dimensions

1,031 × 1,086 × 448

7

P.C.Board

Circuit Fuse

Controls

Part No.

Microprocessor

400V 3.15A

CB-CMRV3656EH

Control P.C.B

-

250V 25A

POW-CMRV3656EH-B1

Noise Filter P.C.B

-

POW-CMRV3656EH-C1

H.I.C.Board

1 ... D490

Propeller

DC Motor

SIC-71FW-D881-1 ... 1

8

-

81

750 / 700

Internal Controller

Yes Yes

-

Aluminum Plate Fin / Copper Tube

2

1.2

0.792

Fan

Q'ty ... Dia.

Type

mm

Fan Motor

Nominal Output Coil Resistance

Rough Measure RPM (Cool:Hi / Heat:Hi)

Type Model ... Q'ty No. of Poles

Safety Device

Type Over- Current Protection Over- Heat Protection

(Ambient Temp. 20 °C)

Run Capacitor Micro F

VAC

W

Ohm

Face Area

Coil

Rows Fin Pitch

Heat Exchanger Coil

m

2

mm

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

2-2. Major Component Specifications

2-2-1. Outdoor Unit

Outdoor Unit SAP-CMRV3656EH

C-9RVN273H0H / 2,700W

DC Twin Rotary (Hermetic)

Compressor

Compressor Model / Nominal Output

Type

FV68S ... 1,400Compressor Oil ... Amount CC

T - R : 0.169Coil Resistance (Ambient Temp. 25 °C) Ohm T - S : 0.169 R - S : 0.169

Safety Device

YesCT (Peak current cut-off control) YesCompressor Discharge Temp. Control Yes

Operation cut-off control in abnormal ambient Temp.

CS-7LOverload Relay

Open : 115 °C, Close : 100 °C

Model

Operation Temp.

-Run Capacitor

-

Micro F

VAC

230V 25WCrankcase Heater

Acrylic baked-on enamel finishExternal Finish

8

2-3. Other Component Specifications

0

0102030405060708090

40

60

80

100

120

140

160

180

200

20

Resistance (k ohm)

Temperature (°C)

40

35

30

25

20

15

10

5

0

-20-15-

10-50 5101520

Temperature (°C)

Resistance (k ohm)

Outdoor air temp sensor

Outdoor heat exchanger sensor

AW / AN sensor

BW / BN sensor

CW / CN sensor

DW / DN sensor

EW / EN sensor

TKS295B

TKS334B

Model No.

of sensor

Sensor Name

1

1/1

Quantity of Sensor

SAPCMRV3656EH

Compressor temp sensor TKS335B

Model No.

of sensor

Sensor Name

1

Quantity of Sensor

SAPCMRV3656EH

9

Unit: mm (852-0-0010-18600-0)

3. DIMENSIONAL DATA

Outdoor Unit  SAP-CMRV3656EH

AIR INTAKE

600

ID:18

5-ID:23.6

940 80

51 110

43

341

376

410

347

170

16

AIR DISCHARGE

AIR INTAKE

30

910

168 75 75 75 75

131 75 75 75 75

Wide tube service valve

dia.12.70 (1/2")

× 2

Wide tube service valve

dia.9.52 (3/8")

× 3

Narrow tube service valve

dia.6.35 (1/4")

× 5

10

Outdoor Unit SAP-CMRV3656EH

Insulation of Refrigerant Tubing

Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min. 8 mm.

After a tube has been insulated, never try to bend it into a narrow curve because it can cause the tube to break or crack.

Wide tube

Thickness: Min. 8 mm

Insulation

Narrow tube

Thickness: Min. 8 mm

IMPORTANT

CAUTION

Compressor

4-way valve

Muffler

Main accumulator

Sub accumulator

Service valve on narrow tube

Service valve on wide tube

Wide tube

EN

DN

CN

BN

AN

EW

DW

CW

BW

AW

O.D.12.7mm

O.D.9.52mm

Narrow tube O.D.6.35mm

O.D.6.35mm

Heat exchanger

Cooling cycle

Heating cycle

Defrosting cycle

Indoor unit Outdoor unit

Defrost valve for hot gas bypass

Receiver tank

Strainer

S

M

Electric expansion valve

Header

M

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

11

Cooling Characteristics

(RH : 46%, Indoor fan speed : High fan) (230V, 50Hz)

Heating Characteristics

(RH : 85%, Indoor fan speed : High fan) (230V, 50Hz)

(1) Low pressure performance chart (1) High pressure performance chart

(2) Operating current performance chart (2) Operating current performance chart

(3) Indoor discharge air performance chart (3) Indoor discharge air performance chart

• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on  the indoor unit type.

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  (In this case, be sure to stop all the indoor units where performance is not being checked.)

• The performance is for a tubing length of 7.5 m. If the tubing length is different, the performance chart will vary.

NOTE

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 4025

Lo fan Mid fanHi fan

-5 0510 15 20 25

Operating current (A)

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 40

4

5

3

25

-5 0510 15 20 25

8

9

7

6

5

4

Indoor discharge air temperature (°C)

Outdoor air temperature (°C) Outdoor air temperature (°C)

5

-5 0510 15 20 25

55

50

45

40

35

30

25

20

°

C

17

°

C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

30 35 40

25

20

15

10

25

27

°

C

24

°

C

Indoor air temp.30

°C

Indoor air temp.30°C

27°C

24°C

20°C

17°C

24°C

27

°

C

24

°

C

Indoor air temp.30

°

C

Indoor air temp.30°C

27°C

24°C

20

°

C

17

°

C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

27°C

Indoor air temp.30

°

C

Indoor air temp.30°C

Indoor air temp.23

°

CIndoor air temp.23°C

Low pressure at wide tube service valve

MPaG (kgf/cm

2

G)

High pressure at wide tube service valve

MPaG (kgf/cm

2

G)

1.0

(10.2)

1.2

(12.2)

0.8

(8.2)

0.6

(6.2)

3.5

(35.7)

3.0

(30.6)

2.5

(25.5)

2.0

(20.4)

1.5

(15.3)

5. PERFORMANCE DATA

5-1. Temperature Charts

Outdoor Unit SAP-CMRV3656EH Indoor Unit SAP-KMRV76EH × 1

Lo fan Mid fanHi fan

12

Cooling Characteristics

(RH : 46%, Indoor fan speed : High fan) (230V, 50Hz)

Heating Characteristics

(RH : 85%, Indoor fan speed : High fan) (230V, 50Hz)

(1) Low pressure performance chart (1) High pressure performance chart

(2) Operating current performance chart (2) Operating current performance chart

(3) Indoor discharge air performance chart (3) Indoor discharge air performance chart

• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on  the indoor unit type.

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  (In this case, be sure to stop all the indoor units where performance is not being checked.)

• The performance is for a tubing length of 7.5 m. If the tubing length is different, the performance chart will vary.

NOTE

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 4025

Lo fan Mid fanHi fan

-5 0510 15 20 25

Operating current (A)

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 40

4

5

3

25

-5 0510 15 20 25

7

8

6

5

4

Indoor discharge air temperature (°C)

Outdoor air temperature (°C) Outdoor air temperature (°C)

5

-5 0510 15 20 25

55

50

45

40

35

30

25

20

°

C

17

°

C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

30 35 40

25

20

15

10

25

27

°

C

24

°

C

Indoor air temp.30

°C

Indoor air temp.30°C

27°C

24°C

Indoor air temp.23

°

C

Indoor air temp.23°

C

20°C

17°C

24°C

27

°

C

24

°

C

Indoor air temp.30

°

C

Indoor air temp.30°C

27°C

24°C

Indoor air tem

p.23

°

C

Indoor air tem

p.23°C

Outdoor Unit SAP-CMRV3656EH Indoor Unit SAP-KMRV96EH × 1 or SAP-KRV96EHDSA × 1

Indoor air temp.30

°

C

Indoor air temp.30°C

27°C

Low pressure at wide tube service valve

MPaG (kgf/cm

2

G)

High pressure at wide tube service valve

MPaG (kgf/cm

2

G)

1.0

(10.2)

1.2

(12.2)

0.8

(8.2)

0.6

(6.2)

3.5

(35.7)

3.0

(30.6)

2.5

(25.5)

2.0

(20.4)

1.5

(15.3)

Lo fan Mid fanHi fan

17

°

C

17°C

20°C20°C

13

Cooling Characteristics

(RH : 46%, Indoor fan speed : High fan) (230V, 50Hz)

Heating Characteristics

(RH : 85%, Indoor fan speed : High fan) (230V, 50Hz)

(1) Low pressure performance chart (1) High pressure performance chart

(2) Operating current performance chart (2) Operating current performance chart

(3) Indoor discharge air performance chart (3) Indoor discharge air performance chart

• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on  the indoor unit type.

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  (In this case, be sure to stop all the indoor units where performance is not being checked.)

• The performance is for a tubing length of 7.5 m. If the tubing length is different, the performance chart will vary.

NOTE

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 4025

-5 0510 15 20 25

Operating current (A)

Outdoor air temperature (°C) Outdoor air temperature (°C)

30 35 40

4

5

6

3

25

-5 0510 15 20 25

12

13

10

11

9

8

7

Indoor discharge air temperature (°C)

Outdoor air temperature (°C) Outdoor air temperature (°C)

5

-5 0510 15 20 25

55

50

45

40

35

30

25

20

°

C

17

°C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

30 35 40

25

20

15

10

25

27

°

C

24

°

C

27°C

24°C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

24°C

27

°

C

24

°

C

Indoor air temp.30

°

C

Indoor air temp.30°C

27°C

24°C

Indoor air temp.23

°

C

Indoor air temp.23°C

Outdoor Unit SAP-CMRV3656EH

Indoor air temp.30

°

C

Indoor air temp.30°C

27°C

Low pressure at wide tube service valve

MPaG (kgf/cm

2

G)

High pressure at wide tube service valve

MPaG (kgf/cm

2

G)

1.0

(10.2)

1.2

(12.2)

0.8

(8.2)

0.6

(6.2)

3.5

(35.7)

3.0

(30.6)

2.5

(25.5)

2.0

(20.4)

1.5

(15.3)

Lo fan Mid fanHi fan

Indoor air temp.30

°C

Indoor air temp.30°C

17

°

C

17°C

20°C20°C

Indoor Unit SAP-KMRV126EH × 1 or SAP-KRV126EHDS × 1

14

30 35 4025

Cooling Characteristics

(RH : 46%, Indoor fan speed : High fan) (230V, 50Hz)

Heating Characteristics

(RH : 85%, Indoor fan speed : High fan) (230V, 50Hz)

(1) Low pressure performance chart

(2) Operating current performance chart

(3) Indoor discharge air performance chart

• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on  the indoor unit type.

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  (In this case, be sure to stop all the indoor units where performance is not being checked.)

• The performance is for a tubing length of 7.5 m. If the tubing length is different, the performance chart will vary.

NOTE

Outdoor air temperature (°C)

Mid fanHi fan

Operating current (A)

Outdoor air temperature (°C)

30 35 40

6

5

7

8

9

4

25

Indoor discharge air temperature (°C)

Outdoor air temperature (°C)

5

30 35 40

25

20

15

10

25

27

°

C

24

°

C

Indoor air tem

p.30

°C

Indoor air tem

p.30°C

27°C

24°C

27

°

C

24

°

C

Indoor air te

mp.30

°

C

Indoor air te

mp.30°C

27°C

24°C

Outdoor Unit SAP-CMRV3656EH Indoor Unit SAP-KRV186EH × 1

Mid fanHi fan

Indoor air temp.30

°

C

Indoor air temp.30°C

Mid fanHi fan

27°C

Low pressure at wide tube service valve

MPaG (kgf/cm

2

G)

1.0

(10.2)

1.2

(12.2)

0.8

(8.2)

0.6

(6.2)

-5 0510 15 20 25

60

55

50

45

40

35

30

25

Indoor air temp.23

°

C

Indoor air temp.23°C

(1) High pressure performance chart

(2) Operating current performance chart

(3) Indoor discharge air performance chart

Outdoor air temperature (°C)

-5 0510 15 20 25

Operating current (A)

Outdoor air temperature (°C)

-5 0510 15 20 25

14

12

13

15

Indoor discharge air temperature (°C)

Outdoor air temperature (°C)

20

°C

17

°

C

20°C

17°C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

High pressure at wide tube service valve

MPaG (kgf/cm

2

G)

3.5

(35.7)

3.0

(30.6)

2.5

(25.5)

2.0

(20.4)

1.5

(15.3)

20

°

C

17

°

C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

15

-5 0510 15 20 25

60

55

50

45

40

35

30

25

Indoor air temp.23

°

C

Indoor air temp.23°C

30 35 4025

Cooling Characteristics

(RH : 46%, Indoor fan speed : High fan) (230V, 50Hz)

Heating Characteristics

(RH : 85%, Indoor fan speed : High fan) (230V, 50Hz)

(1) Low pressure performance chart (1) High pressure performance chart

(2) Operating current performance chart (2) Operating current performance chart

(3) Indoor discharge air performance chart (3) Indoor discharge air performance chart

• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on  the indoor unit type.

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.  (In this case, be sure to stop all the indoor units where performance is not being checked.)

• The performance is for a tubing length of 7.5 m. If the tubing length is different, the performance chart will vary.

NOTE

Outdoor air temperature (°C) Outdoor air temperature (°C)

Mid fanHi fan

-5 0510 15 20 25

Operating current (A)

Outdoor air temperature (°C)

30 35 40

9

8

10

11

12

25

Indoor discharge air temperature (°C)

Outdoor air temperature (°C) Outdoor air temperature (°C)

5

20

°C

17

°

C

20°C

17°C

30 35 40

25

20

15

10

25

27

°

C

24

°

C

Indoor air temp.30

°C

Indoor air temp.30°C

27°C

24°C

Indoor air temp.23

°

C

Indoor air temp.23°C

20°C

17°C

27

°

C

24

°

C

Indoor air tem

p.30

°

C

Indoor air tem

p.30°C

27°C

24°C

Outdoor Unit SAP-CMRV3656EH Indoor Unit SAP-KRV246EH × 1

Mid fanHi fan

Indoor air temp.30

°

C

Indoor air temp.30°C

Mid fanHi fan

24°C

27°C

Low pressure at wide tube service valve

MPaG (kgf/cm

2

G)

High pressure at wide tube service valve

MPaG (kgf/cm

2

G)

1.0

(10.2)

1.2

(12.2)

0.8

(8.2)

0.6

(6.2)

3.5

(35.7)

3.0

(30.6)

2.5

(25.5)

2.0

(20.4)

1.5

(15.3)

Operating current (A)

Outdoor air temperature (°C)

-5 0510 15 20 25

14

12

13

15

20

°

C

17

°

C

Indoor air temp.23°

C

Indoor air temp.23°C

20°C

17°C

16

WARNING

To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts.

6. ELECTRICAL DATA

6-1. Electric Wiring Diagrams

Outdoor Unit SAP-CMRV3656EH

8FA2-5250-52600-3

BLK

1 1

2

123

4

123

4

123

4

123

4

567

8

567

8

9

10

4132110987654321

9

10

4

1

2

1

2

3

4

5

1 2 1 2 3 4 551 2 1 2 3

1 2 3

1 3

1 34 5

321109

1

2

1

2

1

2

1

2

3

4

3

4

55

8765432

1

2

+++

+

HIC- E

E1E2E3

HIC+

DC+

DC-

HIC- HIC+ DC+ DC-

BD2

+

+ + + +

w

w w

BD1

wL1w

L2

TH01

CN13

HIC-2

(WHT)

CN07

HIC-2

(WHT)

CN23

CT

(BRN)

POWER LED

ERROR MONITOR

F02

3.15A/400V (T3.15 AL400V)

ERR0

ERR1

ERR2

CN06

A-B

(WHT)

DC- DC+ CN31

FM2

(RED)

FAN MOTOR

CRANKCASE

HEATER

DEFROST VALVE

COIL

4WAY VALVE

COIL

TERMINAL PLATE

TERMINAL (2P)

REACTOR

CN11

SI

(WHT)

CN30

FM1

(RED)

CN12

ACIN

(BLU)

CN08

HIC-1

(WHT)

CN16

OLR

(WHT)

CN05

MV-E

(YEL)

CN04

MV-D

(BLU)

(RED)

CN03

MV-C

(BLK)

CN02

MV-B

(WHT)

CN01

MV-A

(WHT)

CN17

T-RUN/TEST

(YEL)

CN28

TH-E

(BLU)

CN27

TH-D

(RED)

CN26

TH-C

(BLK)

CN25

TH-B

(WHT)

CN24

TH-A

(WHT)

CN22

COMP

(YEL)

CN21

GAIKI

(BLK)

CN20

COIL

CN12

HIC-1

(WHT)

W

T

R S

V U

HIC BOARD

CONTROL P.C.BOARD

ON

SW02

1 2

NOISE FILTER P.C.BOARD

w

+ + +

1

2

+

+ +

B02

(BRN)

CN02

CT

(WHT)

CN03

A-B

DCOUT- DCOUT+

w w

OUT1 OUT2

B01

REACTOR

FIN TEMPERATURE

THERMISTOR

FERRITE

CORE

MAGNETIC COIL

COMPRESSOR

MOTOR

OVERLOAD RELAY

(OLR)

M

MS

3~

BLU

BRN

YEL

GRY

WHT

BLK

WHT

t˚

BLK

WHT

BLK

RED

WHT

ORG

RED

YEL

BLK

GRY

1

2

1

2

3

4

5

2

3

4

3

4

55

MAGNETIC COIL

MAGNETIC

COIL

MAGNETIC

COIL

MAGNETIC

COIL

E-W THERMISTOR

E-N THERMISTOR

M

ORG

RED

YEL

BLK

GRY

WHT

RED

BLU

GRN

ORG

RED

YEL

BLK

GRY

1

2

3

4

5

M

ORG

RED

YEL

BLK

GRY

1

2

3 1 2 3

3

4

1

2

3

4

5

M

ORG

RED

YEL

BLK

GRY

M

BRN

WHT

ORG

RED

BLU

t˚

YEL

D-W THERMISTOR

D-N THERMISTOR

1

2

3

4

t˚

YEL

C-W THERMISTOR

C-N THERMISTOR

1

2

3

4

t˚

YEL

B-W THERMISTOR

B-N THERMISTOR

1

2

3

4

t˚

YEL

A-W THERMISTOR

A-N THERMISTOR

COMPRESSOR

THERMISTOR

OUTDOOR

THERMISTOR

COIL

THERMISTOR

1

2

3

4

t˚

YEL

1

2

t˚

BLK

1

2

t˚

BLK

1

2

11223344556677

t˚

YEL

1 3

CN13

HEATER

(ORG)

1 3

CN14SV(BLK)

1 3

CN15

RV

(WHT)

6 5

4 3

2 1

BLK

WHT

BRN

BLU

F01

25A/250V

(T25 AL250V)

GRNwGRNwGRN

w

ACIN1wACIN2 w

L

N

L

N

L1

L2

123

GRN

BLK

WHT

BLK

123

POWER

SUPPLY

1-230V 50Hz

TO INDOOR

UNIT No.E

CONNECTING

TO INDOOR

UNIT No.D

CONNECTING

TO INDOOR

UNIT No.C

CONNECTING

TO INDOOR

UNIT No.B

CONNECTING

TO INDOOR

UNIT No.A

CONNECTING

WHT

ORG

GRY

BRN

BLU

RED

GRN/YEL

ON

SW01

1 2

BLK

WHT

FERRITE

CORE

FERRITE

CORE

17

7. FUNCTIONS

7-1. Explanation of Functions

Control/conditions

INITIAL

Breaker is ON. Power is supplied to the indoor and outdoor unit

control circuits, however the unit remains stopped. Positioning of the outdoor unit electric expansion valve is performed.

The ON/OFF operation button on the remote controller is pressed.

If automatic operation mode has been selected with the remote controller, operation begins in

HEAT, SENSOR DRY, or COOL mode

depending on the room temperature and outdoor temperature at the time operation starts.

Depending on the operational mode, refer to the HEAT, SENSOR DRY, or COOL item.

This applies in the case of automatic HEAT/COOL operation.

HEAT

Unit operation Explanation

The ON/OFF operation button on the remote controller is pressed.

The unit is forced to stop for 5 minutes after  the power is turned ON, or 5 minutes after the compressor stops, in order to protect the compressor.

The frequency is increased at the rate of 1 Hz

every 0.5 seconds.

Operation lamp illuminates.

Indoor fan is stopped to prevent cold air from being emitted.

Outdoor unit begins operating after forced-stop is canceled.

the compressor starts.

the outdoor fan starts.

This is in order to stabilize the return of oil to the compressor.

When the frequency reaches Hz,frequency

increases are stopped for a period of seconds.

(Refor to Table 2 "Freguency control".)

If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping any

increases in frequency.

The frequency then increases.

The thermostat turns OFF.

The outdoor unit stops. (It does not stop if the thermostat for another indoor unit is ON.)

Approximately 30 seconds after the thermostat turns OFF, the indoor fan is stopped.

The indoor fan is stopped.

The indoor and outdoor temperatures are high.

The outdoor unit starts automatically after 5 minutes.

During these 5 minutes, a low-pressure pressure balance is achieved, allowing the compressor to start more easily.

In order to protect the compressor, the outdoor unit will not operate for 5 minutes after the thermostat turns OFF, even if the room temperature drops below the desired temperature.

The room temperature has reached the desired temperature.

Operating frequency is stabilized in order to

maintain a comfortable environment.

The indoor temperature and the remote controller temperature setting are

approximately equal.

The thermostat turns ON. The unit operated before, and the temperature of

the indoor heat exchanger is relatively warm. Therefore,the fan speed may start at the set fan speed at the same time that the thermostat turns ON.

The indoor fan is started.

Depending on the relationship between the remote controller temperature setting and the room temperature, the compressor may stop temporarily (in other words, the thermostat may turn OFF).

When the indoor coil temperature rises, the indoor fan changes from "LL" to the set fan speed.

The amount of heat pump exceeds the amount of heat radiation from the room. Therefore, there is no need to further increase

the compressor capacity, and the frequency is

stabilized or lowered.

The frequency is not increased, even if

there is a difference between the room temperature and the desired temperature.

In some cases, the frequency may be

decreased.

18

Control/conditions

HEAT

When defrost operation begins, frost has formed on the outdoor unit (when the ambient air temperature is low).

Defrost operation begins based on outdoor heat exchanger temperature and outdoor air temperature conditions. Non-stop defrost (Refer to Fig. 1)

1. After HEAT operation begins, the temperature of the outdoor heat exchanger is at or below the L1 line for 48 minutes. (If outdoor air temperature is less than –3 °C, the time is 48 minutes)

2. After HEAT operation begins, the temperature of the outdoor heat exchanger is at or below the L2 line for 120 minutes.

The 4-way valve remains ON during defrost.

Non-stop defrost

Unit operation Explanation

The outdoor fan stops and the solenoid valve turns ON, allowing the refrigerant to bypass the indoor unit.

Indoor fan : Stopped

Outdoor fan : Stopped

Compressor : 70 Hz

Solenoid valve (for hot gas bypass): ON

4-way valve : Remains ON

Operation lamp : Red and orange ON

alternately

Defrost release Indoor fan turns ON.

After 10 seconds, the solenoid valve (for hot gas bypass) turns OFF.

When the cold air feel has disappeared, the indoor fan starts and gradually increases speed until it reaches the set speed.

STOP

[Clean defrost]

Defrost is performed when the outdoor unit is stopped, and the temperature of the outdoor unit coil is at or below the L1 line.

(Refer to Fig. 1.)

All indicator lamps turn OFF. The indoor and outdoor units stop.

The operating frequency during defrost is 70 Hz. (Frequency is lowered if the current

peak cut-off function is activated.)

The maximum length of a single defrost operation is 12 minutes.

For the outdoor heat exchanger temperature conditions for ending defrost, refer to Table 1.

Operation is restarted within 4 hours (only when AUTO mode is selected with the remote controller).

Within 4 hours after operation was stopped, it is assumed that there has been no significant change in the indoor and outdoor temperatures, and the previous conditions (HEAT) are stored.

Table 1

Starts operating in the same operating mode (HEAT) and with the same temperature settings as before operation was stopped.

Operation starts after 4 hours or more have passed.

Outdoor heat

exchanger temperature

Fig. 1

Outdoor air temperature

(–20) 0

(– 6) (– 7)

(– 16)

(– 25)

L2

L1

New operation begins based on the temperature conditions at the time the ON/OFF button is pressed.

Temperature of releasing

*1 The temperature for releasing of defrosting is (20 °C) or higher when the

outdoor air temperature is less than 0 °C.

Defrost operation time

Heat exchanger temperature for releasing defrosting

Less than 2 minutes 2 minutes or more

No releasing 14 °C or higher (*1)

19

Control/conditions

COOL

The ON/OFF operation button on the remote controller is pressed.

The room temperature has reached the desired temperature.

The outdoor unit does not operate for 5 minutes even after the breaker is turned ON.

This is in order to stabilize the return of oil to the compressor.

Frequency control

(Hz)

(26) Hz

(35) Hz

(45) Hz

(55) Hz

The outdoor unit starts.

(Compressor and the outdoor fan start.)

When the frequency reaches Hz, frequency increases are stopped for a period

of seconds. (Refer to Table 2.)

If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping

any increases in frequency.

The frequency then increases.

Operating frequency is stabilized in order to

maintain a comfortable environment.

The indoor temperature and the desired

temperature are approximately equal.

The thermostat turns ON again.

After 5 minutes, the outdoor unit begins operating automatically.

During these 5 minutes, a pressure balance is achieved, allowing the compressor to start more easily.

After the thermostat turns ON again, the outdoor unit will not operate for 5 minutes, even if the room temperature increases above the desired temperature.

Operation is restarted within 4 hours (only when AUTO mode is selected with the remote controller).

Within 4 hours after operation was stopped, it is assumed that there has been no significant change in the indoor and outdoor temperatures, and the previous conditions (COOL) are stored.

Starts operating in the same operating mode (COOL) and with the same temperature settings as before operation was stopped.

Operation starts after 4 hours or more have passed.

New operating mode is determined based on the temperature conditions at the time the ON/OFF operation button is pressed.

Stop All indicator lamps turn OFF. The indoor and

outdoor units stop.

Freeze prevention In order to protect against freezing, the

compressor stops temporarily, until the temperature of the indoor heat exchanger has risen.

The thermostat turns OFF.

The outdoor unit stops. (It does not stop if the thermostart for another indoor unit is ON.)

Unit operation Explanation

The operation lamp illuminates.

The indoor fan operates at the set fan speed.

The outdoor unit stops.

When the temperature of the indoor heat exchanger drops to approximately 2 °C or below, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan continues operating with no changes.

Approximately 5 minutes later, if the temperature of the indoor heat exchanger is adove 8 °C, the system returns to its original conditions.

The frequency is increased at the rate of 0.5

Hz every 1 seconds.

Outdoor air temperature is below 0 °C.

(120) seconds

(60) seconds

(180) seconds

Table 2

(senconds)

Outdoor air temperature is 0 °C or higher.

(60) seconds

(30) seconds

(90) seconds

20

Control/conditions

SENSOR DRY

(1/f fluctuation fan)

The ON/OFF operation button on the remote controller is pressed.

The outdoor unit does not operate for 5 minutes even after the breaker is turned ON.

This is in order to stabilize the return of oil to the compressor.

The outdoor unit starts.

(Compressor and the outdoor fan start.)

When the frequency reaches Hz, frequency increases are stopped for a period

of seconds. (Refer to Table 2.)

DRY B operation

If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping

any increases in frequency.

The frequency then increases.

Unit operation Explanation

The operation lamp illuminates.

The indoor fan operates at the set fan speed.

The outdoor unit stops.

The room temperature reaches the desired temperature, and there is no need for further cooling.

Operating frequency is stabilized in order to

maintain a comfortable environment.

The room temperature is 15 °C or higher, and is slightly too cold.

The compressor operates on a 3-minutes ON, 6-minutes OFF cycle, to prevent the room temperature from dropping too much.

DRY operation starts

DRY A operation

The room temperature is below 15 °C.

1/f fluctuation fan

250

200

6-minute cycle

Fig. 2

150

100

(Step)

50

0

When monitoring operation begins, the compressor stops, and the indoor fan operates at "LL" (very low) speed.

Monitoring operation begins.

The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation. (Refer to Fig. 2.)

The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation.

After appoximately 3 minutes, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan turns OFF.

After approximately 6 minutes, the conditions return to (1).

(1)

(2)

(3)

The frequency is increased at the rate of 0.5

Hz every 1 seconds.

Operates to effectively dehumidify the air while not excessively reducing the indoor temperature.

The indoor unit operates at 1/f fluctuation fan operation, at a fan speed that does not cause a chilly feeling.

21

Sanyo SAP-CMRV3656EH Technical & Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual