Sanyo SAP-K77RAX User Manual

0 (0)

TECHNICAL & SERVICE MANUAL

SAP-K77RAX

+ SAP-C77RAX

SAP-K97RAX

+ SAP-C97RAX

SAP-K127RAX

+ SAP-C127RAX

FILE NO.

Destination: Russia (50Hz)

SPLIT SYSTEM AIR CONDITIONER

Indoor Model No.

Product Code No.

 

 

SAP-K77RAX

1 852 350 01

 

 

SAP-K97RAX

1 852 350 02

 

 

SAP-K127RAX

1 852 350 03

Outdoor Model No. Product Code No.

SAP-C77RAX

1 852 350 04

 

 

SAP-C97RAX

1 852 350 05

 

 

SAP-C127RAX

1 852 350 06

Indoor Unit

 

Outdoor Unit

 

 

 

SAP-K77RAX

SAP-C77RAX

SAP-K97RAX

SAP-C97RAX

SAP-K127RAX

 

SAP-C127RAX

REFERENCE NO. SM700754

Important!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you

must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard

or unsafe practice which can

WARNING

result in severe personal injury or death.

This symbol refers to a hazard

CAUTION or unsafe practice which can result in personal injury or

product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.

ONLY A QUALIFIED, EXPERIENCED

ELECTRICIAN SHOULD ATTEMPT TO

WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

Install a protective leakage breaker depending on the installation location (especially a damp or humid location). If a leakage breaker is not installed, electric shock can occur.

When Transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

In a Room

Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.

In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

When Servicing

Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.

Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

2

Table of Contents

 

 

 

Page

1.

OPERATING RANGE ...................................................................................................................

5

2.

SPECIFICATIONS

 

 

2-1.

Unit Specifications .............................................................................................................

6

 

2-2.

Major Component Specifications .......................................................................................

9

 

2-3.

Other Component Specifications .......................................................................................

15

3.

DIMENSIONAL DATA .....................................................................................................................

16

4.

REFRIGERANT FLOW DIAGRAM

 

 

4-1.

Refrigerant Flow Diagram ...................................................................................................

19

5.

PERFORMANCE DATA

 

 

5-1.

Performance charts ............................................................................................................

20

 

5-2.

Air Throw Distance Charts .................................................................................................

23

 

5-3.

Cooling Capacity ................................................................................................................

26

6.

ELECTRICAL DATA

 

 

6-1.

Electrical Characteristics ....................................................................................................

29

 

6-2.

Electric Wiring Diagrams ....................................................................................................

30

7.

INSTALLATION INSTRUCTIONS

 

 

7-1.

Installation Site Selection ...................................................................................................

32

 

7-2. Recommended Wire Length and Diameter ........................................................................

34

 

7-3. Remote Control Unit Installation Position ...........................................................................

35

 

7-4. How to Test Run the Air Conditioner ...................................................................................

36

 

7-5. Removing and Installing the Grille ......................................................................................

37

 

7-6. Address Setting of the Remote Control Unit .......................................................................

38

8.

FUNCTIONS

 

 

8-1.

Room Temperature Control ................................................................................................

39

 

8-2.

Dry Operation (Dehumidification) .......................................................................................

40

 

8-3. Freeze Prevention (Cooling and Dry) ..................................................................................

41

 

8-4.

Automatic Fan Speed (Cooling and Dry) .............................................................................

42

3

 

 

 

 

Page

9. TROUBLESHOOTING

 

9-1.

Check before and after troubleshooting ................................................................................

43

9-2.

Air conditioner does not operate. ...........................................................................................

44

9-3.

Some part of air conditioner does not operate. .....................................................................

48

9-4.

Air conditioner operates, but abnormalities are observed. ....................................................

50

10. CHECKING ELECTRICAL COMPONENTS

 

10-1.

Measurement of Insulation Resistance ...............................................................................

51

10-2.

Checking Continuity of Fuse on PCB Ass'y ........................................................................

52

10-3.

Checking Motor Capacitor ..................................................................................................

52

 

 

 

APPENDIX

INSTRUCTION MANUAL ...........................................................................................

53

4

1. OPERATING RANGE

 

Temperature

Indoor Air Intake Temp.

Outdoor Air Intake Temp.

 

 

 

 

Cooling

Maximum

32 °C D.B. / 23 °C W.B.

43 °C D.B.

 

 

 

Minimum

19 °C D.B. / 14 °C W.B.

19 °C D.B.

 

 

 

 

 

5

2. SPECIFICATIONS

2-1. Unit Specifications

Indoor Unit

SAP-K77RAX

 

 

 

 

 

 

Outdoor Unit

SAP-C77RAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

 

 

 

 

 

220 to 240V Single-Phase 50Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Rating

 

 

 

 

 

220-240 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Performance

 

 

 

 

 

 

Cooling

 

Capacity

 

 

 

kW

 

 

2.10 / 2.10 / 2.10

 

 

 

 

 

BTU/h

 

 

7,200 / 7,200 / 7,200

 

Air Circulation (High)

 

 

m3/h

 

 

430

 

Moisture Removal (High)

 

Liters/h

 

 

1.1

 

 

 

 

 

 

 

 

 

Electrical Rating

 

 

 

 

 

Cooling

 

Available Voltage Range

 

V

 

 

198 to 264

 

Running Amperes

 

 

A

 

 

3.5 / 3.6 / 3.6

 

Power Input

 

 

 

W

 

 

750 / 770 / 790

 

Power Factor

 

 

%

 

 

97 / 93 / 91

 

E.E.R.

 

 

 

W/W

 

 

2.80 / 2.73 / 2.66

 

C.O.P.

 

 

 

W/W

 

 

-

 

Compressor Locked Rotor Amperes

 

A

 

 

16.5

 

 

 

 

 

 

 

 

 

Features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controls / Temperature Control

 

 

 

Microprocessor / I.C. Thermister

 

Control Unit

 

 

 

 

 

Wireless Remote Control Unit

 

Timer

 

 

 

 

 

12-Hour ON or OFF Timer, 1Hour OFF Timer

 

Fan Speeds

 

 

Indoor / Outdoor

 

Auto and 3 steps / 1 (Hi)

 

Airflow Direction (Indoor)

 

Horizontal

 

 

Manual

 

 

 

 

 

Vertical

 

 

Auto

 

Air Filter

 

 

 

 

 

Washable, Anti-Mold

 

Compressor

 

 

 

 

 

 

Single Rotary

 

Refrigerant / Amount charged at shipment

kg

 

 

R22 / 0.48

 

Refrigerant Control

 

 

 

 

 

Capillary tube

 

Operation Sound

Indoor : Hi/Me/Lo

dB-A

 

 

38 / 33 / 30

 

 

 

Outdoor : Hi

 

dB-A

 

 

49

 

Refrigerant Tubing Connections

 

 

 

 

Flare Type

 

Max. allowable tubing length at shipment

m

 

 

5

 

Refrigerant

 

Narrow tube

 

mm (in.)

 

 

6.35 (1/4)

 

Tube Diameter

Wide tube

 

mm (in.)

 

 

9.52 (3/8)

 

Refrigerant Tube Kit / Accessories

 

 

 

Optional / Air Clean Filter

 

 

 

 

 

 

 

 

 

 

Dimensions & Weight

 

 

 

 

Indoor Unit

 

Outdoor Unit

 

Unit Dimensions

Height

 

mm

 

250

 

446

 

 

 

Width

 

mm

 

799

 

660

 

 

 

Depth

 

mm

 

205

 

240

 

Package Dimensions

Height

 

mm

 

270

 

491

 

 

 

Width

 

mm

 

870

 

775

 

 

 

Depth

 

mm

 

295

 

340

 

Weight

 

Net

 

kg

 

7.5

 

21

 

 

 

Shipping

 

kg

 

9.0

 

22

 

Shipping Volume

 

 

m3

 

0.06

 

0.13

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

 

 

 

 

 

 

 

Cooling: Indoor air temperature

27°C D.B. / 19°C W.B.

 

 

 

 

 

Outdoor air temperature

35°C D.B. / 24°C W.B.

 

 

 

6

Indoor Unit

SAP-K97RAX

 

 

 

 

 

 

Outdoor Unit

SAP-C97RAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

 

 

 

 

 

220 to 240V Single-Phase 50Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Rating

 

 

 

 

 

220-240 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Performance

 

 

 

 

 

 

Cooling

 

Capacity

 

 

 

kW

 

 

2.55 / 2.55 / 2.55

 

 

 

 

 

BTU/h

 

 

8,700

 

Air Circulation (High)

 

 

m3/h

 

 

440

 

Moisture Removal (High)

 

Liters/h

 

 

1.8

 

 

 

 

 

 

 

 

 

Electrical Rating

 

 

 

 

 

Cooling

 

Available Voltage Range

 

V

 

 

198 to 264

 

Running Amperes

 

 

A

 

 

4.5 / 4.5 / 4.6

 

Power Input

 

 

 

W

 

 

930 / 960 / 1,000

 

Power Factor

 

 

%

 

 

94 / 93 / 91

 

E.E.R.

 

 

 

W/W

 

 

2.74 / 2.66 / 2.55

 

C.O.P.

 

 

 

W/W

 

 

-

 

Compressor Locked Rotor Amperes

 

A

 

 

22.5

 

 

 

 

 

 

 

 

 

Features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controls / Temperature Control

 

 

 

Microprocessor / I.C. Thermister

 

Control Unit

 

 

 

 

 

Wireless Remote Control Unit

 

Timer

 

 

 

 

 

12-Hour ON or OFF Timer, 1Hour OFF Timer

 

Fan Speeds

 

 

Indoor / Outdoor

 

Auto and 3 steps / 1 (Hi)

 

Airflow Direction (Indoor)

 

Horizontal

 

 

Manual

 

 

 

 

 

Vertical

 

 

Auto

 

Air Filter

 

 

 

 

 

Washable, Anti-Mold

 

Compressor

 

 

 

 

 

 

Single Rotary

 

Refrigerant / Amount charged at shipment

kg

 

 

R22 / 0.53

 

Refrigerant Control

 

 

 

 

 

Capillary tube

 

Operation Sound

Indoor : Hi/Me/Lo

dB-A

 

 

39 / 34 / 31

 

 

 

Outdoor : Hi

 

dB-A

 

 

50

 

Refrigerant Tubing Connections

 

 

 

 

Flare Type

 

Max. allowable tubing length at shipment

m

 

 

5

 

Refrigerant

 

Narrow tube

 

mm (in.)

 

 

6.35 (1/4)

 

Tube Diameter

Wide tube

 

mm (in.)

 

 

9.52 (3/8)

 

Refrigerant Tube Kit / Accessories

 

 

 

Optional / Air Clean Filter

 

 

 

 

 

 

 

 

 

 

Dimensions & Weight

 

 

 

 

Indoor Unit

 

Outdoor Unit

 

Unit Dimensions

Height

 

mm

 

250

 

446

 

 

 

Width

 

mm

 

799

 

660

 

 

 

Depth

 

mm

 

205

 

240

 

Package Dimensions

Height

 

mm

 

270

 

491

 

 

 

Width

 

mm

 

870

 

775

 

 

 

Depth

 

mm

 

295

 

340

 

Weight

 

Net

 

kg

 

7.5

 

21

 

 

 

Shipping

 

kg

 

9.0

 

22

 

Shipping Volume

 

 

m3

 

0.06

 

0.13

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

 

 

 

 

 

 

 

Cooling: Indoor air temperature

27°C D.B. / 19°C W.B.

 

 

 

 

 

Outdoor air temperature

35°C D.B. / 24°C W.B.

 

 

 

7

Indoor Unit

SAP-K127RAX

 

 

 

 

 

 

Outdoor Unit SAP-C127RAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

 

 

 

 

 

220 to 240V Single-Phase 50Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Rating

 

 

 

 

 

220-240 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Performance

 

 

 

 

 

 

Cooling

 

Capacity

 

 

 

kW

 

 

3.55 / 3.55 / 3.55

 

 

 

 

 

BTU/h

 

12,100 / 12,100 / 12,100

 

Air Circulation (High)

 

 

m3/h

 

 

460

 

Moisture Removal (High)

 

Liters/h

 

 

2.5

 

 

 

 

 

 

 

 

 

Electrical Rating

 

 

 

 

 

Cooling

 

Available Voltage Range

 

V

 

 

198 to 264

 

Running Amperes

 

 

A

 

 

6.1 / 6.1 / 6.2

 

Power Input

 

 

 

W

 

 

1,265 / 1,305 / 1,345

 

Power Factor

 

 

%

 

 

94 / 93 / 90

 

E.E.R.

 

 

 

W/W

 

 

2.81 / 2.72 / 2.64

 

C.O.P.

 

 

 

W/W

 

 

-

 

Compressor Locked Rotor Amperes

 

A

 

 

33.5

 

 

 

 

 

 

 

 

 

Features

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controls / Temperature Control

 

 

 

Microprocessor / I.C. Thermister

 

Control Unit

 

 

 

 

 

Wireless Remote Control Unit

 

Timer

 

 

 

 

 

12-Hour ON or OFF Timer, 1Hour OFF Timer

 

Fan Speeds

 

 

Indoor / Outdoor

 

Auto and 3 steps / 1 (Hi)

 

Airflow Direction (Indoor)

 

Horizontal

 

 

Manual

 

 

 

 

 

Vertical

 

 

Auto

 

Air Filter

 

 

 

 

 

Washable, Anti-Mold

 

Compressor

 

 

 

 

 

 

Single Rotary

 

Refrigerant / Amount charged at shipment

kg

 

 

R22 / 0.72

 

Refrigerant Control

 

 

 

 

 

Capillary tube

 

Operation Sound

Indoor : Hi/Me/Lo

dB-A

 

 

40 / 35 / 32

 

(*Qt = Quiet mode)

Outdoor : Hi

 

dB-A

 

 

51

 

Refrigerant Tubing Connections

 

 

 

 

Flare Type

 

Max. allowable tubing length at shipment

m

 

 

5

 

Refrigerant

 

Narrow tube

 

mm (in.)

 

 

6.35 (1/4)

 

Tube Diameter

Wide tube

 

mm (in.)

 

 

12.70 (1/2)

 

Refrigerant Tube Kit / Accessories

 

 

 

Optional / Air Clean Filter

 

 

 

 

 

 

 

 

 

 

Dimensions & Weight

 

 

 

 

Indoor Unit

 

Outdoor Unit

 

Unit Dimensions

Height

 

mm

 

250

 

510

 

 

 

Width

 

mm

 

799

 

660

 

 

 

Depth

 

mm

 

205

 

240

 

Package Dimensions

Height

 

mm

 

270

 

555

 

 

 

Width

 

mm

 

870

 

775

 

 

 

Depth

 

mm

 

295

 

340

 

Weight

 

Net

 

kg

 

7.5

 

27

 

 

 

Shipping

 

kg

 

9.0

 

28

 

Shipping Volume

 

 

m3

 

0.06

 

0.14

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

 

 

 

 

 

 

 

Cooling: Indoor air temperature

27°C D.B. / 19°C W.B.

 

 

 

 

 

Outdoor air temperature

35°C D.B. / 24°C W.B.

 

 

 

8

2-2. Major Component Specifications

2-2-1. Indoor Unit

Indoor Unit SAP-K77RAX

Control PCB

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

CR-K77GAX

 

Controls

 

 

Microprocessor

 

Control Circuit Fuse

 

 

250V 3.15A

 

 

 

 

Remote Control Unit

 

 

RCS-7S2E-G

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

Type

 

 

Cross-Flow

 

Q'ty ... Dia. and Length

 

mm

1 ... D102 / L637

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

Type

 

 

AC Motor

 

Model ... Q'ty

 

 

IBH-884-066B ... 1

 

No. of Poles

 

 

4

 

Rough Measure RPM (Cool)

 

 

1,280

 

Nominal Output

 

W

12.5

 

Coil Resistance

 

Ohm

BRN-WHT : 234

 

(Ambient Temp. 20 °C)

 

 

PNK (RED)-WHT : 209

 

Safety Device Type

 

 

Thermal fuse

 

 

Operating Temp.

Open

°C

130

 

 

 

Close

 

-

 

Run Capacitor (on controller PCB)

 

Micro F

1.5

 

 

 

 

VAC

450

 

 

 

 

 

 

Flap Motor

 

 

 

 

 

 

 

 

 

 

Type

 

 

Stepping Motor

 

Model

 

 

24BYJ48-916

 

Rating

 

 

DC 12V

 

Coil Resistance

 

Ohm

Each Pair of Terminal : 200 +/- 7%

 

(Ambient Temp. 25 °C)

 

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

Coil

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

2

 

Fin Pitch

 

mm

1.3

 

Face Area

 

m2

0.108

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

9

Indoor Unit

SAP-K97RAX

 

 

 

 

 

 

 

 

 

 

Control PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

 

 

CR-K97GAX

 

Controls

 

 

 

 

Microprocessor

 

Control Circuit Fuse

 

 

250V 3.15A

 

 

 

 

 

Remote Control Unit

 

 

RCS-7S2E-G

 

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Cross-Flow

 

Q'ty ... Dia. and Length

 

mm

1 ... D102 / L637

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

AC Motor

 

Model ... Q'ty

 

 

IBH-884-066B ... 1

 

No. of Poles

 

 

4

 

Rough Measure RPM (Cool)

 

 

1,290

 

Nominal Output

 

W

12.5

 

Coil Resistance

 

Ohm

BRN-WHT : 234

 

(Ambient Temp. 20 °C)

 

 

PNK (RED)-WHT : 209

 

Safety Device Type

 

 

Thermal fuse

 

 

 

Operating Temp.

Open

°C

130

 

 

 

 

Close

 

-

 

Run Capacitor (on controller PCB)

 

Micro F

1.5

 

 

 

 

 

VAC

450

 

 

 

 

 

 

 

Flap Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Stepping Motor

 

Model

 

 

 

 

24BYJ48-916

 

Rating

 

 

 

 

DC 12V

 

Coil Resistance

 

Ohm

Each Pair of Terminal : 200 +/- 7%

 

(Ambient Temp. 25 °C)

 

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

 

 

2

 

Fin Pitch

 

 

 

mm

1.3

 

Face Area

 

m2

0.108

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

10

Indoor Unit

SAP-K127RAX

 

 

 

 

 

 

 

 

 

 

Control PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

 

 

CR-K127GAX

 

Controls

 

 

 

 

Microprocessor

 

Control Circuit Fuse

 

 

250V 3.15A

 

 

 

 

 

Remote Control Unit

 

 

RCS-7S2E-G

 

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Cross-Flow

 

Q'ty ... Dia. and Length

 

mm

1 ... D102 / L637

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

AC Motor

 

Model ... Q'ty

 

 

IBH-884-066B ... 1

 

No. of Poles

 

 

4

 

Rough Measure RPM (Cool)

 

 

1,300

 

Nominal Output

 

W

12.5

 

Coil Resistance

 

Ohm

BRN-WHT : 234

 

(Ambient Temp. 20 °C)

 

 

PNK (RED)-WHT : 209

 

Safety Device Type

 

 

Thermal fuse

 

 

 

Operating Temp.

Open

°C

130

 

 

 

 

Close

 

-

 

Run Capacitor (on controller PCB)

 

Micro F

1.5

 

 

 

 

 

VAC

450

 

 

 

 

 

 

 

Flap Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Stepping Motor

 

Model

 

 

 

 

24BYJ48-916

 

Rating

 

 

 

 

DC 12V

 

Coil Resistance

 

Ohm

Each Pair of Terminal : 200 +/- 7%

 

(Ambient Temp. 25 °C)

 

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

 

 

2

 

Fin Pitch

 

 

 

mm

1.1

 

Face Area

 

m2

0.162

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

11

2-2-2. Outdoor Unit

Outdoor Unit SAP-C77RAX

Control PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Single Rotary

 

Compressor Model / Nominal Output

 

 

 

C-1R65H5S / 650W

 

Compressor Oil ... Amount

 

 

CC

SAY-56T ... 350

 

Coil Resistance (Ambient Temp. 25 °C)

Ohm

C - R : 4.68

 

 

 

 

 

 

C - S : 6.77

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

External (OLR)

 

 

Overload Relay

 

 

 

MRA99094-9201

 

 

Operating Temp.

Open

°C

150 +/-5

 

 

 

Close

°C

69 +/-11

 

 

Operating Amp. (Ambient Temp. 25 °C)

Trip in 6 to 16 sec. at 15A

 

Run Capacitor

 

 

 

Micro F

20

 

 

 

 

 

VAC

400

 

Crankcase Heater

 

 

 

-

 

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Propeller

 

Q'ty ... Dia.

 

 

 

mm

1 ... D320

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

AC Motor

 

Model ... Q'ty

 

 

 

 

IB-976-501E ... 1

 

No. of Poles

 

 

 

 

6

 

Rough Measure RPM (Cool)

 

 

 

890

 

Nominal Output

 

 

 

W

25

 

Coil Resistance

 

 

 

Ohm

BRN - WHT : 213

 

(Ambient Temp. 20 °C)

 

 

 

RED (PNK) - WHT : 168

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

Thermal protector

 

 

Operating Temp.

 

Open

°C

110

 

 

 

 

Close

°C

75

 

Run Capacitor

 

 

 

Micro F

2.0

 

 

 

 

 

VAC

450

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

 

 

1

 

Fin Pitch

 

 

 

mm

1.4

 

Face Area

 

 

 

m2

0.227

 

 

 

 

 

 

External Finish

 

 

 

 

Acrylic baked-on enamel finish

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

12

Outdoor Unit SAP-C97RAX

Control PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Single Rotary

 

Compressor Model / Nominal Output

 

 

 

C-1RV162H91AA / 800W

 

Compressor Oil ... Amount

 

 

CC

SAY-56T ... 280

 

Coil Resistance (Ambient Temp. 25 °C)

Ohm

C - R : 3.65

 

 

 

 

 

 

C - S : 5.38

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

External (OLR)

 

 

Overload Relay

 

 

 

MRA99134-9201

 

 

Operating Temp.

Open

°C

145 +/- 5

 

 

 

Close

°C

69 +/- 11

 

 

Operating Amp. (Ambient Temp. 25 °C)

Trip in 6 to 16 sec. at 16.5A

 

Run Capacitor

 

 

 

Micro F

25

 

 

 

 

 

VAC

400

 

Crankcase Heater

 

 

 

-

 

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Propeller

 

Q'ty ... Dia.

 

 

 

mm

1 ... D320

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

AC Motor

 

Model ... Q'ty

 

 

 

 

IB-976-501E ... 1

 

No. of Poles

 

 

 

 

6

 

Rough Measure RPM (Cool)

 

 

 

900

 

Nominal Output

 

 

 

W

25

 

Coil Resistance

 

 

 

Ohm

BRN - WHT : 213

 

(Ambient Temp. 20 °C)

 

 

 

RED (PNK) - WHT : 168

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

Thermal protector

 

 

Operating Temp.

 

Open

°C

110

 

 

 

 

Close

°C

75

 

Run Capacitor

 

 

 

Micro F

2.5

 

 

 

 

 

VAC

450

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

 

 

1

 

Fin Pitch

 

 

 

mm

1.3

 

Face Area

 

 

 

m2

0.301

 

 

 

 

 

 

External Finish

 

 

 

 

Acrylic baked-on enamel finish

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

13

Outdoor Unit SAP-C127RAX

Control PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Single Rotary

 

Compressor Model / Nominal Output

 

 

 

C-R115H5A / 1,100W

 

Compressor Oil ... Amount

 

 

CC

SAY-56T ... 520

 

Coil Resistance (Ambient Temp. 25 °C)

Ohm

C - R : 1.962

 

 

 

 

 

 

C - S : 5.38

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

External (OLR)

 

 

Overload Relay

 

 

 

MRA98619-9200

 

 

Operating Temp.

Open

°C

150 +/- 5

 

 

 

Close

°C

69 +/- 11

 

 

Operating Amp. (Ambient Temp. 25 °C)

Trip in 6 to 16 sec. at 22.5A

 

Run Capacitor

 

 

 

Micro F

25

 

 

 

 

 

VAC

400

 

Crankcase Heater

 

 

 

-

 

 

 

 

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Propeller

 

Q'ty ... Dia.

 

 

 

mm

1 ... D380

 

 

 

 

 

 

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

AC Motor

 

Model ... Q'ty

 

 

 

 

IB-976-501E ... 1

 

No. of Poles

 

 

 

 

6

 

Rough Measure RPM (Cool)

 

 

 

840

 

Nominal Output

 

 

 

W

25

 

Coil Resistance

 

 

 

Ohm

BRN - WHT : 213

 

(Ambient Temp. 20 °C)

 

 

 

RED (PNK) - WHT : 168

 

 

 

 

 

 

 

 

Safety Device

Type

 

 

 

Thermal protector

 

 

Operating Temp.

 

Open

°C

110

 

 

 

 

Close

°C

75

 

Run Capacitor

 

 

 

Micro F

2.5

 

 

 

 

 

VAC

450

 

 

 

 

 

 

 

Heat Exchanger Coil

 

 

 

 

 

 

 

 

 

 

 

 

Coil

 

 

 

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

 

 

 

1

 

Fin Pitch

 

 

 

mm

1.3

 

Face Area

 

 

 

m2

0.346

 

 

 

 

 

 

External Finish

 

 

 

 

Acrylic baked-on enamel finish

 

 

 

 

 

 

 

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

14

2-3. Other Component Specifications

Indoor Unit SAP-K77RAX

SAP-K97RAX

SAP-K127RAX

< Thermistor (Room sensor) >

 

Model

PTN-41G-S6Z

 

Resistance

5 kohm

(at 25 °C)

 

< Thermistor (Coil sensor) >

 

 

 

Model

PB2M-41E-S16-1

 

Resistance

15 kohm

(at 0 °C)

 

 

5.4 kohm

(at 25 °C)

Outdoor Unit SAP-C77RAX

 

 

 

SAP-C97RAX

 

 

 

SAP-C127RAX

 

 

 

< Power Relay >

 

 

 

Model

EL200/240A1-F (M)

 

Rating

AC277V 30A

15

Sanyo SAP-K77RAX User Manual

3. DIMENSIONAL DATA

Indoor Unit SAP-K77RAX

SAP-K97RAX

SAP-K127RAX

16

Outdoor Unit SAP-C77RAX

SAP-C97RAX

482

78

 

 

11

ID:18

 

 

 

 

 

44

240

264

296

372

 

 

 

Wide tube service valve dia.9.52(3/8")

660

60

Narrow tube service valve

 

dia.6.35(1/4")

 

 

 

 

 

446

47

 

 

 

 

 

14

87

 

 

27

127

Unit: mm

17

Outdoor Unit SAP-C127RAX

11

482

78

 

 

 

 

ID:18

 

 

45

 

240

264

296

 

370

 

 

 

 

 

Wide tube service valve

 

 

 

dia.12.7(1/2")

660

60

Narrow tube service valve

 

dia.6.35(1/4")

 

 

 

 

 

510

 

 

 

 

47

 

 

14

87

 

 

27

127

Unit: mm

18

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

Indoor Unit SAP-K77RAX

Outdoor Unit SAP-C77RAX

SAP-K97RAX

SAP-C97RAX

SAP-K127RAX

SAP-C127RAX

Indoor unit

 

Outdoor unit

 

Wide tube

 

Wide tube

service

Compressor

valve

Accumulator

*1

 

 

 

Heat exchanger

Narrow

Heat exchanger

 

 

 

 

 

 

 

 

 

 

 

 

 

tube

 

 

 

 

service

 

 

 

Narrow tube

valve

Capillary tube

 

Cooling cycle O.D.

6.35 mm (1/4")

*1 O.D. 9.52 mm (3/8")...77, 97 class O.D. 12.7 mm (1/2")...127 class

Insulation of Refrigerant Tubing

IMPORTANT

Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min. 8 mm.

After a tube has been insulated,

never try to bend it into a narrow CAUTION curve because it can cause the tube

to break or crack.

 

Insulation

Thickness:

Thickness:

Min. 8 mm

Min. 8 mm

 

Narrow tube

Wide tube

 

19

5. PERFORMANCE DATA

5-1. Performance charts

Indoor Unit

SAP-K77RAX

Outdoor Unit

SAP-C77RAX

< Cooling Characteristics >

 

9

 

 

 

 

 

 

(A)

8

 

Indoor inlet air

 

 

 

D.B. temp. (°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

current

7

 

 

 

 

 

 

6

 

 

 

 

 

 

Operating

5

 

 

 

 

 

32

 

 

 

 

 

 

4

 

 

 

 

 

27

 

 

 

 

 

 

 

21

 

3

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

1

25

30

35

40

45

50

 

 

 

 

Outdoor inlet air D.B. temp. (°C)

 

1.47

 

 

 

 

 

 

MPaG

1.38

 

Indoor inlet air

 

 

 

D.B. temp. (°C)

 

 

 

 

 

 

1.28

 

 

 

 

 

 

 

 

 

 

 

 

 

valve

1.18

 

 

 

 

 

 

 

 

 

 

 

 

 

serveice

1.08

 

 

 

 

 

 

0.98

 

 

 

 

 

 

tube

0.89

 

 

 

 

 

32

wide

 

 

 

 

 

 

0.79

 

 

 

 

 

27

 

 

 

 

 

21

at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low pressure

0.69

 

 

 

 

 

 

0.59

 

 

 

 

 

 

0.49

 

 

 

 

 

 

 

0.39

25

30

35

40

45

50

 

 

 

 

Outdoor inlet air D.B. temp. (°C)

NOTE

:Points of rating condition

Black dots in above charts indicate the following rating conditions. Cooling: Indoor air temperature 27 °C D.B. / 19 °C W.B.

Outdoor air temperature 35 °C D.B. / 24 °C W.B.

20

Indoor Unit

SAP-K97RAX

Outdoor Unit

SAP-C97RAX

< Cooling Characteristics >

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(A)

8

 

Indoor inlet air

 

 

 

D.B. temp. (°C)

 

 

 

 

 

 

 

 

 

 

 

 

current

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

32

 

Operating

4

 

27

 

 

 

 

 

 

 

21

 

 

5

 

 

 

3

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

1

25

30

35

40

45

50

 

 

 

 

Outdoor inlet air D.B. temp. (°C)

 

1.47

 

 

 

 

 

 

MPaG

1.38

 

Indoor inlet air

 

 

 

D.B. temp. (°C)

 

 

 

 

 

 

1.28

 

 

 

 

 

 

 

 

 

 

 

 

 

valve

1.18

 

 

 

 

 

 

 

 

 

 

 

 

 

serveice

1.08

 

 

 

 

 

 

0.98

 

 

 

 

 

 

tube

0.89

 

 

 

 

 

 

wide

 

 

 

 

 

 

32

0.79

 

 

 

 

 

27

at

 

 

 

 

 

 

21

Low pressure

0.69

 

 

 

 

 

 

0.59

 

 

 

 

 

 

0.49

 

 

 

 

 

 

 

0.39

25

30

35

40

45

50

 

 

 

 

Outdoor inlet air D.B. temp. (°C)

NOTE

:Points of rating condition

Black dots in above charts indicate the following rating conditions. Cooling: Indoor air temperature 27 °C D.B. / 19 °C W.B.

Outdoor air temperature 35 °C D.B. / 24 °C W.B.

21

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