Sanyo PDP-42H1EV, PDP-42H1A Schematic

Multimedia Plasma Monitor
SERVICE MANUAL
FILE NO.
Model No. PDP-42H1EV
(EUROPE)
PDP42H1A
(U.S.A., ASIA)
ORIGINAL VERSION
PDP-42H1EV, J3BL
1 114 034 00 PDP-42H1A, J3BJB
REFERENCE NO. SM5110311-00
Chassis No. PDP-42H1E-00
(PDP-42H1EV)
NOTE: Match the Chassis No. on the
unit’s back cover with the Chassis No. in the Service Manual.
If the Original Version Service
Manual Chassis No. does not
match the unit’s, additional
Service Literature is required. You
must refer to “Notices” to the
Original Service Manual prior to
servicing the unit.
CONTENTS
Pages
SAFETY INSTRUCTIONS --------------------------------------------------------------------- 2
TECHNICAL SPECIFICATIONS ------------------------------------------------------------- 3
DIMENSIONS AND OPTIONS---------------------------------------------------------------- 4
TERMINALS FOR PC----------------------------------------------------------------------- 5 - 6
MECHANICAL DISASSEMBLIES------------------------------------------------------ 7 - 14
ADJUSTMENT ---------------------------------------------------------------------------- 17 - 19
CIRCUIT BLOCK DIAGRAM----------------------------------------------------------- 20 - 21
POWER SUPPLY LINES --------------------------------------------------------------------- 22
POWER FAIL CIRCUIT ----------------------------------------------------------------- 23 - 24
TROUBLESHOOTING ------------------------------------------------------------------ 25 - 26
CONTROL PORT FUNCTIONS ------------------------------------------------------ 27 - 28
IC BLOCK DIAGRAMS------------------------------------------------------------------ 29 - 36
PIN DESCRIPTION OF DIODE, TRANSISTOR AND IC----------------------------- 37
PARTS LIST ------------------------------------------------------------------------------- 38 - 60
PARTS DESCRIPTION AND READING IN SCHEMATIC DIAGRAM ------------ 61
SCHEMATIC DIAGRAMS---------------------------------------------------------- A-1 - A-12
PRINTED WIRING BOARD DIAGRAMS ------------------------------------- A-13 - A-18
Chassis No. J3B-42H1A00
(PDP-42H1A)
-2-
Safety Instructions
Product safety should be considered when a component replacement is made in any area of the monitor. Components indicated by mark in the parts list and the schematic diagram designate components in which safety can be of special significance. It is, therefore, particularly recommended that the replacement of there parts must be made by exactly the same parts.
PRODUCT SAFETY NOTICE
SAFETY PRECAUTIONS
WARNING : TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO
RAIN OR MOISTURE.
This Plasma Monitor should be set in the way indicated. If not, it may result in a fire hazard.
Take appropriate space on the top, sides and rear of the Plasma Monitor cabinet for allowing air circulation and
cooling the Plasma Monitor. Minimum distance should be taken. If the Plasma Monitor is to be built into a compartment or similarly enclosed, the minimum distances must be maintained. Do not cover the ventilation slot on the Plasma Monitor. Heat build-up can reduce the life of your Plasma Monitor, and can also be dangerous.
If the Plasma Monitor is not to be used for an extended time, unplug the Plasma Monitor from the power outlet.
READ AND KEEP THIS OWNER'S MANUAL FOR LATER USE.
CAUTION IN INSTALLING
SIDE and TOP
10 cm
10 cm
REAR
6 cm
10 cm
Handle the
Locate set away from heat, excessive dust, and direct sunlight.
For correct installation and mounting it is strongly recommended to use a trained, authorized dealer. Failure to
follow correct mounting procedures could result in damage to the equipment or injury to the installer.
Plasma
Monitor carefully when installing it and do not drop.
NOTE :
When Plasma Monitor is not used for a long period of time, unlighting dots may be observed. This is caused by characteristic of the Plasma Monitor. If this occurs, turn the Plasma Monitor on and leave it on about 1 hour. These dots will gradually disappear.
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION : TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER-
SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
THIS SYMBOL INDICATES THAT DANGEROUS VOLTAGE CONSTITUTING A RISK OF ELECTRIC SHOCK IS PRESENT WITHIN THIS UNIT.
THIS SYMBOL INDICATES THAT THERE ARE IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS IN THE OWNER'S MANUAL WITH THIS UNIT.
-3-
Technical Specifications
Screen Diagonal
42V
Product name
Multimedia Plasma Monitor
Panel type
Plasma Display Panel (16 x 9)
Display area
922 mm (W) x 522 mm (H)
Resolution / Color
1024 x 1024 pixels / 16,770,000 colors
Viewing Angle
160˚ (Vertical / Horizontal)
Color System
PAL / SECAM / NTSC / NTSC4.43 / PAL-M / PAL-N
PC Interface
D-SUB, RGB
Capability
Up to XGA
Plug & Play
VESA DDC2B
Power Management
VESA DPMS
Audio Amp
10W + 10W (8 Ω)
Terminals
VIDEO1-3 IN
VIDEO (RCA type / BNC type), S-VIDEO (Mini DIN 4pin type) AUDIO R and L (MONO) (RCA type)
COMPONENT/RGB IN
Y, Pb/Cb, Pr/Cr / R, G, B, VD, HD (BNC type) AUDIO R and L (RCA type)
THROUGH OUT
Y, Pb/Cb, Pr/Cr / R, G, B, VD, HD (BNC type)
(
COMPONENT/RGB)
AUDIO R and L (RCA type)
MONITOR OUT
VIDEO (RCA type / BNC type) AUDIO R and L (RCA type)
PC IN
RGB (D-SUB 15pin) AUDIO R / L (Stereo Mini jack)
RS232C IN
RS232C (D-SUB 9pin)
WIRED RC IN
Mini Jack
HEADPHONE OUT
Stereo Mini Jack
EXT. SP OUT
R and L, 10W (8 ), Push type
AC IN
3PIN
POWER SUPPLY
AC 220 - 240V 50 Hz (PDP-42H1EV) AC 100 - 120V 50/60 Hz, AC 200 - 240V 50/60 Hz (PDP-42H1A)
DIMENSION (W x H x D)
1036 x 641 x 100 mm
(
41.4" x 25.2" x 4" )
(Plasma Monitor only)
WEIGHT (NET)
36 kg
(
79.3 lbs )
(Plasma Monitor only)
Regulations
FCC CLASS-B, UL (PDP-42H1A), CE (PDP-42H1EV, PDP-42H1E)
Environmental Considerations
Operating Temperature
0˚C ~ 40˚C (32˚F ~ 104˚F )
Humidity
20 ~ 80%
Altitude
0 ~ 2,000 m (0 ~ 6,560 ft)
Storage Temperature
-10˚C ~ 50˚C (14˚F ~ 122˚F)
Humidity
20 ~ 80 %
Altitude
0 ~ 3,000 m (0 ~ 9,840 ft)
Accessories
Owner’s Manual AC Power Cord Wired/Wireless Remote Control Transmitter and Batteries Remote Control Cable BNC / RCA Adapter ( x3) Ferrite cores
Those terminals are not provided on model PDP-42H1E.
Specifications are subject to change without notice.
-4-
Dimensions and Options
MEASUREMENT
OPTIONS
Size in mm (inch)
The products listed below are optionally supplied. When ordering these products, give name and Type No. to sales dealer.
Speaker unit KA-SX-42H (R and L) Table top stand KA-TD-H10S Side rack KA-TD-R100 Tilt mount unit KA-TI-H10 Wall mount unit KA-WA-H10WV Ceiling mount unit KA-CH-H10 Floor Stand KA-TD-42HW
1036
(41.4)
1036
(41.1)
100
(4.0)
641
(25.2)
-5-
Ter minals for PC
CONFIGURATIONS OF RS232C TERMINALS
RS232C TERMINAL
Terminal : HDB9-PIN
Connect the serial port of computer to this terminal with Serial Cross Cable (not supplied).
No Connect
Pin Configuration
5
9
4
8
3
7
2
6
1
1 2 3 4 5
R x D T x D DTR (5V) Ground
DSR
6
No Connect
7
No Connect
8
No Connect
9
INTERFACE
COMMAND
Protocol Boadrate Data length Parity Stop bit Flow control
OPERATION
POWER ON-OFF POWER ON POWER OFF VOLUME UP VOLUME DOWN MUTE INPUT (Input signal select) INPUT "VIDEO" (VIDEO1 / VIDEO2) INPUT "COMPONENT" (COMPONENT) INPUT "PC / RGB" (PC / RGB) WIDE (Wide mode select) Wide mode "Normal" Wide mode "Natural wide" Wide mode "Zoom" Wide mode "Zoom (Caption-IN)" Wide mode "Full" PICTURE Screen Saver "Rotation-On" Screen Saver "Rotation-Off" Screen Saver "White pattern-On" Screen Saver "White pattern-Off"
RS-232C 9600 bps 8 bits
­2 bits
-
RS232C COMMAND (ASCII)
C03 C00 C01 C09 C0A C0B C22 C23 C24 C25 C10 C0F C26 C27 C28 C29 C30 C46 C47 C5F C60
EXAMPLE : POWER ON (C00)
HEX ASCII
FUNCTION CODE / END CODE
43h 30h 30h 0Dh 0Ah
'C' '0' '0' [CR] [LF]
-6-
Terminals for PC
CONFIGURATIONS OF PC TERMINALS
PC IN (D-SUB) TERMINAL
Terminal : HDB15-PIN
Connect the display output terminal of computer to this terminal with VGA Cable (supplied). When connecting the Macintosh computer, the MAC Adapter (not supplied) is required.
Red Input
Pin Configuration
5
34
10
9 678
15
14
13
1
Green Input
2
Blue Input
2
1
12
11
3
Sense 2
4
Ground (Horiz.sync.)
5
Ground (Red)
6
Ground (Green)
7
Ground (Blue)
8
No Connect
9
Ground (Vert.sync.)
10
Sense 0
11
Sense 1
12
Horiz. sync.
13
Vert. sync.
14 15
Reserved
MAC ADAPTER (NOT SUPPLIED)
Set Slide Switches as shown in the table below depending on RESOLUTION MODE that you want to use before you turn-on Plasma Monitor and computer.
Slide Switches (1 ~ 6)
ON
OFF
ON
2 3 4 5 6
1
DIP
13” MODE (640 x 480)
16” MODE (832 x 624)
19” MODE (1024 x 768)
21” MODE (1152 x 870)
1 2 3 4 5 6
ON
ON
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
A
B
A
B
B
B
A
A
A
A
A
A
A A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
-7-
Mechanical Disassemblies
Optional Stand Removal
1.Put the PDP Monitor Display with the screen face down on the flat desk.
CAUTION : When placing the display with the face down,
lay the soft cloth under the screen to protect the screen surface. And make sure there is nothing to damage the screen surface like a screw or small part near by before placing the display.
2.Remove 6 Screws (A). (Fig. 1)
Optional Speaker Removal
Fig. 2
Fig. 1
A
1.Remove speaker lead wires (R & L).
2.Remove 16 Screws (B) and 4 plates. (Fig. 2)
B
1. Cabinet Back Removal (Fig. 3)
Remove screws (A,B) and remove Cabinet Back as Fig. 3.
A (36pcs: 4X8), B (4pcs: 5X16)
Fig. 3
-8-
Location of Circuit Board
Mechanical Disassemblies
Sensor
Unit (A)
Jack
Unit (D)
Main
Unit
(PANEL)
Power
Unit
Sub CPU Unit
Sub Power Unit
+
Shield Plate
RC/RS2324
Unit
Front
Unit
Jack
Unit (C)
Contact Unit
+
Jack Unit (A)
Fig. 4
Sensor
Unit (B)
-9-
2. Panel Module and Chassis Removal (Fig. 5)
1) Remove 21 screws (C: 4X8). (Fig. 5)
2) Remove Flat Cable from Front Unit (R/C AMP. or Power SW ...etc.) to Sub CPU Unit (K8H).
Note: This cable is fixed with another cables by ferrite core. After servicing, it is necessary to be fixed to previous
position.
3) Remove chassis with Panel Module to have Panel Holders and lift up.
4) Place chassis with the face down to the desk with soft cloth.
[ATTENTION]
This PDP monitor is used the different kind of screw. Using correct screw is needed to avoid the damage.
Mechanical Disassemblies
C
C
C
C
C
Fig. 5
Panel
Holder
-10-
3. Chassis Removal (Fig. 6)
To remove chassis from Panel Module.
1) Remove screws D (8pcs: 5X40).
2) Lift up the chassis to have Panel Holders and remove one side of the wire between Main Unit (K7S) and Panel Module. (Recommended to remove the connector of Panel Module Side.)
3) Remove the connector of 2 black wires between screw (AA) and Panel Module. (Recommended to remove the terminal of Panel Module Side.)
4) Remove the screw (A) and Yellow - Green wire.
5) Loose the screw (B) and remove the grounding terminal of type “U”.
6) Remove the connectors of (C), (D), (E) and (F) of Panel Power Unit.
7) Lift up Panel Holders and remove the chassis from Panel Module with Panel Power Unit.
8) Remove screws and wires of Panel Power Unit and remove Panel Power Unit from Panel Module.
Note: If the cable is fixed by ferrite core or CV band (fixer), remove it as the need arises. After servicing, it is neces-
sary to be fixed again to previous position.
Mechanical Disassemblies
D
D
D
D
Panel Power Unit
Main
Unit
K7S
(C), (D), (E), (F)
(A)
(B)
(AA)
Fig. 6
[NOTE]
Can not clean Panel surface or Optical Filter after assembling Panel Module, if caught the dust to them.
-11-
4. Optical Filter Removal
Cabinet Front includes Optical Filter to protect the damage of Panel, improve picture quality, or prevent exposure of interference. For removal of Optical Filter, remove screws of Fig.7-1 and Fig.7-2.
[NOTE]
The Optical Filter is easy to be damaged. Do not touch directly by hand. If there is the dust, remove it by watery neutral detergent.
5. Servicing of Unit
Remove screws which fixed PWB for servicing unit. For Sub Power Unit, remove the shield plate at first.
For Jack Unit, remove terminal plate together.
Note: If the cable is fixed by ferrite core or CV band (fixer), remove it as the need arises. After servicing, it is neces-
sary to be fixed again to previous position.
6. Servicing of Panel Power Unit
Panel Power Unit is not included in Panel Module. Can be ordered. (Refer to parts list.) The inside parts of Panel Power Unit are not supplied for servicing.
Fig. 7-2
PDP Panel Replacement
For change of PDP Panel (Module), proceed 1 to 3.
Mechanical Disassemblies
Fig. 7-1
-12-
Flat Cable Removal
This set is used 3 kinds of connector for flat cable. For removal of cable, refer as below not to damage.
For Gasket
The gasket is provided to prevent exposure of interference for other radio and television receptions.
The gasket should be
replaced on previous positions after servicing.
For removal of flat cable, slide hook of
both sides.
For insert and fixing, slide hook to pre-
vious position after inserting the flat
cable.
Type A Type B Type C
For removal of flat cable, lift up hook of
both sides.
For insert and fixing, hold down hook
after inserting the flat cable.
For removal of flat cable, pull off only.
For fixing , insert into socket.
Cable
Cable
Cable
Mechanical Disassemblies
-13-
Notice for service of Unit
In below Unit, can be repaired inside parts or unit itself. Order service parts for repair.
Mechanical Disassemblies
Sensor
Unit (A)
Jack
Unit (D)
Main
Unit
(PANEL)
Power
Unit
Sub CPU Unit
Sub Power Unit
+
Shield Plate
RC/RS2324
Unit
Front
Unit
Jack
Unit (C)
Contact Unit
+
Jack Unit (A)
Sensor
Unit (B)
-14-
Mechanical Disassemblies
Do not remove these units. For changing Panel, it is necessary to change these all units too. Refer to parts list.
Attention
Below 3 Units are included with Panel for PDP Module. Do not remove from Panel. For changing Panel, it is necessary to change these all units together.
!
P
anel Power Unit
This is not included in Panel Module.
For changing Panel Module, remove and use it.
-15-
Adjustment
Before Adjustment
This adjustment is done to enter Service Mode by Remote
Control Unit.
To enter Service Mode
Quick operation is needed to enter Service Mode.
(1) Turn the monitor on. (2) Press and hold the MENU button on the monitor. (3) Keep item (2) and press the STATUS button and
release the both buttons.
(4) Within 2 seconds after item (3), press the MUTE
button to appear the Service Mode Display.
Service Mode Display
To return to the Normal Mode
Once turn the Monitor off by pressing “POWER” button on the monitor or remote control unit and turn it on again.
MENU Button
() / ()
To select :
Adjustment Item
or Data Setting
To enter
Service Mode
STATUS
MUTE
()
Adjustment :
UP
Data Setting
(
+)
()
Adjustment :
DOWN
Data Setting
(
)
Av-Dynamic
Cont0 63 (3F)
Main
Sub
42H1
103
040
CAUTION
The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety.
OK INPUT
MENU
VOLUME
VIDEO
PC/RGB
WIDE
INPUT
COMPONENT
OFF TIMER
ON-OFF
VOLUME
PICTURE
MOVE UP
MUTE
STATUS
F
OK
M
OVE DOW
N
MENU
POWER
ON
OFF
-16-
To adjust
The next 2 pages show Data for adjustment.
To select adjustment item, press () button on the remote control unit.
To adjust data, press () button ( The characters of data become yellow.) and press () or () button to change
data.
The all data adjusted in service mode memorizes into non-volatile memory IC.
Note: In the explanation all buttons are indicated for remote control unit without any notice.
Service Mode Display
Av-Dynamic
1) Select adjustment item by () but-
ton.
Adjustment item displays in order. To reverse
adjustment item, press
() button.
3) Adjust the data by () () button.
To adjust another item, press () button to
change color of characters of adjustment item
and repeat 1) to 3).
Select by () Button
and
Press
()
Button
( )
Hex decimal data
Adjust by () or
() Button.
4) To exit the Service Mode.
To exit the service mode, press POWER ON-
OFF button on the monitor or remote control
unit.
2) Press () button to change color
of characters (of data).
The character of data become yellow by pressing
()
button.
0 Cont 63 (3F)
Adjustment Item
Data
Number
Av-Dynamic
Cont0 63 (3F)
Main
Sub
42H1
103
040
Adjustment
-17-
0 AV-Dynamic Contrast 63 0 63 Picture Menu (Dynamic) 1 Brightness 31 0 63 2 Color 42 0 63 3 Tint 0 -31 32 4 Sharpness 15 0 30 5 AV Standard Contrast 50 0 63 Picture Menu (Natural) 6 Brightness 31 0 63 7 Color 31 0 63 8 Tint 0 -31 32 9 Sharpness 15 0 30 10 AV Cinema Contrast 37 0 63 Picture Menu (Cinema) 11 Brightness 32 0 63 12 Color 22 0 63 13 Tint 0 -31 32 14 Sharpness 13 0 30 15 PC Graphic Contrast 63 0 63 Picture Menu (Graphic) 16 Brightness 31 0 63 17 Color 45 0 63 18 Tint 0 -31 32 19 --------------- -- -- -­20 PC Standard Contrast 40 0 63 Picture Menu (Standard) 21 Brightness 31 0 63 22 Color 31 0 63 23 Tint 0 -31 32 24 --------------- -- -- -­25 PC-Text Contrast 31 0 63 Picture Menu (Text) 26 Brightness 31 0 63 27 Color 26 0 63 28 Tint 0 -31 32 29 --------------- -- -- -­30 Sub Menu AV Contrast 6Bh 00h FFh Composite, S-Video 31 Brightness 33h 00h FFh 32 Color-S 78h 00h FFh S-Video 33 --------------- -- -- -­34 Tint FFh 80h 7Fh 35 Sharpness 0Fh 00h 1Fh 0Fh=9415add.5Dh:78h 36 Sub Menu PC Contrast 61h 00h FFh 37 Brightness 32h 00h FFh 38 Color 80h 00h FFh 39 Tint 00h 80h 7Fh 40 Sharpness 40h 00h FFh 41 Sub Menu AV-D2-D4 Contrast 5Bh 00h FFh D2–4 Input 42 Brightness 32h 00h FFh 43 Color 80h 00h FFh 44 Tint FAh 80h 7Fh 45 Sharpness 40h 00h FFh 46 Sub Menu AV-D1 Contrast 6Dh 00h FFh D1 Input (480i) 47 Brightness 33h 00h FFh 48 Color C0h 00h FFh 49 Tint 00h 80h 7Fh 50 Sharpness 0Ch 00h 1Fh 0Fh=9415add.5Dh:78h 51 Color Temp H-AV Red DCh 00h FFh AV Color Temperature (High) 52 Green F0h 00h FFh 53 Blue FFh 00h FFh 54 Color Temp M-AV Red FFh 00h FFh AV Color Temperature (STD) 55 Green FFh 00h FFh
Service Adjustment Data Table
Adjustment
All data except in gray box area is fixed. Do not change for correct operating.
Data in gray box area is initial. Can be set according to adjustment information.
No.
NoteAdjustment Name
Data Area
Adjustment Item
Initial
Data
Min Max
-18-
Adjustment
No.
NoteAdjustment Name
Data Area
Adjustment Item
Initial
Data
Min Max
56 Blue FFh 00h FFh 57 Color Temp L-AV Red FFh 00h FFh AV Color Temperature (Low) 58 Green EBh 00h FFh 59 Blue CDh 00h FFh 60 Color Temp H-PC Red DCh 00h FFh
PC Color Temperature (High)
61 Green F0h 00h FFh 62 Blue FFh 00h FFh 63 Color Temp M-PC Red FFh 00h FFh
PC Color Temperature (STD)
64 Green FFh 00h FFh 65 Blue FFh 00h FFh 66 Color Temp L-PC Red FFh 00h FFh
PC Color Temperature (Low)
67 Green EBh 00h FFh 68 Blue CDh 00h FFh 69 Cont AV Red FFh 00h FFh White Balance Adjustment 70 Green FFh 00h FFh 71 Blue FFh 00h FFh 72 Bright AV Red 80h 00h FFh Black Balance Adjustment 73 Green 80h 00h FFh 74 Blue 80h 00h FFh 75 Cont PC Red 00h 00h FFh W/B (Differential Data to AV) 76 Green 00h 00h FFh 77 Blue 00h 00h FFh 78 Bright PC Red 00h 00h FFh B/B
(Differential Data to AV)
79 Green 00h 00h FFh 80 Blue 00h 00h FFh 81 Cont PC Red 00h 00h FFh W/B
(Differential Data to AV)
82 Green 00h 00h FFh 83 Blue 00h 00h FFh 84 Bright PC Red 00h 00h FFh B/B
(Differential Data to AV)
85 Green 00h 00h FFh 86 Blue 00h 00h FFh 87 Cont-AV-D1 Red FEh 00h FFh W/B
(Differential Data to AV)
88 Green 00h 00h FFh 89 Blue 00h 00h FFh 90 Bright-AV-D1 Red 00h 00h FFh B/B
(Differential Data to AV)
91 Green 00h 00h FFh 92 Blue 00h 00h FFh 93 Sharpness-AV50 Sharpness 10 0 Filter 94 Sharpness-AV60 Sharpness 6 0 Filter 95 Sharpness-PC Sharpness 0 0 Filter 96 Sharpness-HD Sharpness 10 0 Filter 97 Snd-Sep Snd Sep 3Fh 0 3Fh Sound Separation 98 AFC Tuning-TV ABh 21Ch 000h FFFh 99 ACh 218h 000h FFFh 100 AFC Tuning-Video50 ABh 21Ch 000h FFFh 101 ACh 21Ch 000h FFFh 102 AFC Tuning-Video60 ABh 21Ch 000h FFFh 103 ACh 21Ch 000h FFFh 104 AFC Tuning-Video BEh 06h 00h FFh 105 AFC Tuning-D1 ABh 298h 000h FFFh 106 ACh 5D1h 000h FFFh 107 AFC Tuning-525i ABh 298h 000h FFFh 108 ACh 5D1h 000h FFFh 109 Color System Auto Auto/NTSC only 110 Wide Squeeze Off Off/On 111 Display Language English English/Japanese 112 PDP COLOR8 PDP Internal Pattern Display (Key) 113 PDP WHITE PDP Internal Pattern Display (Key)
-19-
Setting the fixed data
(1) Receive the good quality signal. (2) Enter the Service Mode (3) Confirm fixed data to be same as data table. If it is different, change to
correct data.
(4) Return to the Normal Mode
This adjustment is controlled by the CPU (IC801) thorough the IIC Data Bus Line in the chassis, and those adjustment data are memorized into the memory IC (IC808). Therefore, SUB CPU Board or the memory IC (IC808) is replaced, data of those will be disappeared. Readjustment should be made. Initial data is provided in the CPU ROM ,when memory IC (IC808) is replaced with new one, CPU ROM data is loaded into the memory. (Data list will be shown in previous 2 pages.) Initial data is provided to operating the monitor basically. For operating the monitor quality performance, further adjustment required following chassis electrical adjustment.
Adjustment
Y-Le
vel Adjustment
Pattern : Color Bar Pattern
Equipment : Oscilloscope
Connection: S-Terminal(K1912) of Monitor Out
Y– Signal – Ground
Note: 75Terminated
Adjustment: To be 1±0.1Vp-p by VR7001 in Main
Unit.
1±0.1Vp–p
White100%
(H)
Circuit Adjustment
White Balance Adjustment
Pattern : White Pattern
Condition : Screen Size : FULL, Picture Image Level : NATURAL
Adjustment : Enter the service mode, select item No. 69 [ Red ], 70 [ Green ] or 71 [ Blue ] (Cont AV), and
adjust a proper white balance.
Note : After adjustment, confirm white balance again by normal picture.
Input Signal : 1.0Vp-p / 75terminated
-20-
Circuit Block Diagram
Video
Signal Flow
(1) CVBS, Y/C
CVBS (Composite Video) or Y/C signal from AV1, AV2 or AV3 terminal is input to AV SW IC (IC1001) and
selected signal.
CVBS signal selected by IC1001 is input to 3 Dimension Y/C Separation IC (IC7101) and input to IC1001 again.
(In case of NTSC Signal) On the other hand it is input to Digital Decoder IC (IC401) and output for Monitor Out
signal (CVBS only).
(2) RGB, Component
RGB or Component signal from AV4 terminal is output for “Through Out” terminal and input to RGB /
Component SW IC (IC1123) and selected to D-SUB RGB signal. Selected signal by IC1123 is input to IC1124.
(3) Decoder, I/P Conversion
CVBS or Y/C signal from IC1001 or Component signal (480i) from IC1124 is input to Digital Decoder IC
(IC401). Component signal from IC401 is input to I/P (interlace / Progressive) Conversion IC (IC501).
(4) A/D Conversion
RGB ( or Progressive Component) signal from IC1124 is input A/D Conversion IC (IC207) and converted.
(5) Panel Drive
Signal from IC501 or IC207 is input to RGB Matrix IC (IC601) and proceeded for picture control.
Signal from IC601 is input to Main Scaler IC (IC301) and LVDS Interface IC (IC751) and input to PDP Panel
Module.
Jack A
AV1
AV2
Jack D
AV3
Sub CPU
Jack C
Monitor Out
AV4
Through Out
CVBS1
Y/C1
CVBS2
CVBS3
M/O CVBS
R/Pr/Cr4
G/Y4
B/P
Y/C2
Y/C3
b/Cb4
PC Analog Input
D-SUB
CVBS1
Y/C1
CVBS2
Y/C2
CVBS3
Y/C3
M/O CVBS
IC1123 RGB, Component SW
7
R/Pr/Cr4
9
G/Y4
11
b/Cb4
B/P
1
R
3
G
5
B
RGB Y/P
b/Pr
Y/Cb/Cr
IC1001 AV S w itch
1 3(Y)
5(C) 7 9(Y) 11(C) 13
15(Y) 17(C)
21
19
15
1(R/Pr/Cr) 3(G/Y) 5(B/P
53
R/Pr/Cr
G/Y4
B/P
b/Cb
b/Cb)
49(Y) 51(C)
56(Y) 58(C)
RGB Y/C
CVBS
b/Cr
Y/C
CVBS
Y/C
IC1124 RGB, Component SW
R/Pr/Cr
21
G/Y4
19
15
b/Cb
B/P
84(Y),83(C)
88
73(Y) 71(C)
75
6(R/Cr) 5(G/Y)
b)
4(B/C
IC401
Digital Decoder
Main
IC7101 3D Y/C Sep. For NTSC
RGB Y/C
b/Cr
IC501
Interlace/ Progressive Converter
RGB
b/Pr
Y/P
RGB Y/P
b/Pr
IC207 A/D Converter
7(R/Pr) 15(G/Y) 22(B/Pb)
PDP Panel Module
RGB
IC751 LVDS Interface
IC301 Main Scaler
RGB
IC601 RGB Matrix
-21-
Circuit Block Diagram
Audio
Signal Flow
Sound signals (L & R) from AV1, AV2 or AV3 are input to AV SW IC (IC1001) and selected. Sound signals from AV4 terminal are output for “Through Out” terminal. Sound signals from D-SUB or AV4 are input to IC1001 after selected by SW IC (IC1002) . The selected signals by IC1001 are output to Monitor Out and also input to below ICs.
Q-Sound IC (IC002) AMP IC (IC003) ➔ Audio Control IC (IC001) BBE IC (IC121)
Finally signals from IC121 are input to Digital AMP IC (IC071) for speakers and AMP IC (IC031) for Head Phone. Note: Sound signals from IC001 is input Woofer AMP IC (IC004) too.
Sub CPU
Jack C
Through Out
AV4
Monitor Out
AV3
Jack D
Jack A
AV1
AV2
L
R
L
R
IC031 IC001 Audio Control
22(L),21(R)
16(L),15(R)
SURROUND
EFFECTED
IC121 BBE
1(L),24(R)
6(L),19(R)
Head Phone
AMP
BBE
6(L),2(R)
IC071
7(L),1(R)
Digital
IC003 AMP
1
W
Sound AMP
25(L),20(R) 23(L),22(R)
10(L),13(R)
13(L),11(R)
23(L),2(R)
IC002 Q Suond (Suurround)
6
2
7
IC004 Woofer AMP
+
-
L
R
L
R
AV3
14(L),16(R) 2(L),4(R)
AV1
8(L),10(R)
AV2
5(L),14(R)
PC
3(L),13(R)
1(L),12(R)
AV4
Monitor Out
PC
L
R
L
R
L
R
L
R
L
R
L
R
L
R
Main
52(L),54(R)
59(L),61(R)
PC
IC1002 PC Sound Switch
IC1001
AV Switch
L
R
7(L),1(R)
6(L),2(R)
SURROUND
L
R
SELECTED
Head Phone (Main Unit)
L
R
Speaker X2
L
R
Woofer Out
W
-22-
[NOTE]
Refer to next page for Power Fail Circuit
Power Supply Lines
Memory
3
3
K8H
K19H
FRONT
A1901
K8N
K19N
5
5
K19M
5
5
Sensor A, B
IC1981,IC1991
K8M
IC808
Reset
IC802
(SUB) CPU
IC801
Reset
IC1822
Fan / Sensor
Control IC1821
5VANA
IC101
H
L
H
Power ON/OFF Table
Line On Off Stand-by
CPUGO
(IC801 48 )
Audio Control, Surround,
4
4
K8J
K20J
L
RC/232C
IC2009
L
H
K8B
PDPGO
(IC801 49 )
Sync.
AMP
IC811/812
DD
Converter
IC821
Mute
AMP
IC807
Line
Switch
IC816
AMP, Woofer AMP, BBE
IC001, 002, 003, 004, 121
Reset
Switch
IC344
K6B
K7S
Sync. Sep.
IC1201
AMP
IC981 / 2
DD Conv.
IC1951
Video
Switch
LVDS
Interface
IC753
3.3VLVDS
IC755
IC1123 / 4
Main Scaler
IC301
Signal Processor
IC303/4/5/6/7/8,IC331
3.3VPIX
2.5VPIX
IC620
IC302
3D Y/C
Reset
2.5VGR
IC7080
IC7081
DD Conv. (Factory)
IC1851
Sync. Processor
IC1251/2/4/6/7
D-RAM
IC7100
IC7101
IC8902
3.3VYC
AMP
IC201 / 3
RGB Matrix
IC601
IC602 (Reset)
DD Conv.
IC823
5VDIG
AMP
IC202
IC1401
IC1402
3.3VFPGA
2.5VFPGA
IC610
IC606
Video
Decoder
Reset
IC404
IC415
3.3VDEC
A/D Conv.
IC207
Timing Control
IC401
5VDEC
L402
I/P Conv.
IC501
Fan Drive
IC1823
SUB CPU
Audio AMP
IC071
Fuse
F001
(SUB) POWER
AC IN
12VAUD
K6Q
3
2
Line Filter
6
LF1601/2
9VANA
7
AC IN
Headphone AMP
IC031
K6P
1
1
3
5VSTB
3
4
PANEL
MODULE
(Panel)
3.3VSTB
7
1
5
POWER
K8B
8
2
CN09
Data
Switch
IC803 / 4 / 6
PC Audio
Switch
IC1002
IC309
5
1
AV
Switch
5VSTB
3
4
3
IC1001
9VANA
2
2
CN10
3
3
Reset
Switch
MAIN
3.3VSTB
K6B
8
7
7
3
6
CN07
-5V
IC204
6
6
-5V
IC208
5VDIG
7
8
7
8
Sync. Sep.
DD Conv.
K6A
IC8971
IC822
3.3VAD
IC206
3.3VIP
IC506
: Protected by Power Fail Line 1
9VANA
For Audio
12VAUD
5VSTB
For Analog
For Stand-by
3.3VSTB
9VANA
For Stand-by
5VDIG
For Analog
For Digital
Note
-23-
Power Fail Circuit
CPU (IC801) is programmed that the set goes to standby mode when there is circuit fail as
below.
1. AUDIO AMP FAIL(2) : Detected the fail of Audio AMP IC (IC071)
2. POWER FAIL (3) : Detected the voltage fail in SUB CPU Unit
( Not used in this model.)
3. POWER FAIL (1) : Detected the voltage fail in SUB CPU Unit (1 point) and Main Unit (6 points).
4. OTHERS
TEMPERATURE FAIL : Detected the temperature fail ( about 80 degree) by thermal sensor IC (IC1981). CPU
communicates to FAN & Sensor Control IC (IC1821) for detection.
FAN FAIL : Detected the fan fail by the communication to FAN & Sensor Control IC (IC1821).
(The set does not go to standby mode in this fail. Display Only.)
IC801
FAN FAIL
TEM. FAIL
P FAIL 2
P FAIL 3
P FAIL 1
52
78
55
56
54
Fan Fail Detect ( To IC1821 37 )
Temperature Fail Detect ( To IC1821 38 )
Sound AMP Fail Detect ( To IC071 17 )
Power Fail Detect (SUB CPU)
Not used in this model.
Power Fail Detect (Main)
5VANA
3.3VYC
2.5VGR
2.5VFPGA
3.3VPIX
2.5VPIX
Q831/2
(SUB CPU)
D102
D7080/1
D7082/3
D601/2
D603/4
D301/2
(SUB CPU)
D201/2
3.3VAD
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