Sanyo MDF-U5412 Service Manual

Service Manual

Biomedical Freezer
MDF-U5412
FILE No.
SANYO Electric Co., Ltd. Biomedical Business Division
SM9910214

Effective models

Model Product code Voltage and Frequency
MDF-U5412 823 018 53 220V 60Hz
823 018 54 230/240V 50Hz 823 018 56 220V 50Hz

Contents

Page
Features ------------------------------------------- 1
Specifications ------------------------------------------- 2
- Structural specifications
- Control specifications
- Performance specifications
Dimensions ------------------------------------------- 4
Cooling unit parts ------------------------------------------- 5
Refrigeration circuit ------------------------------------------- 6
Electric components ------------------------------------------- 7
Components on PCB ------------------------------------------- 8
Specifications of sensor ------------------------------------------- 9
Control specifications ------------------------------------------- 10
Wiring diagram ------------------------------------------- 17
Circuit diagram ------------------------------------------- 18
Parts layout ------------------------------------------- 19
Test data ------------------------------------------- 22
- Pull-down characteristics
- Pull-up characteristics
- Pull-down pressure
- Pull-down power consumption & current
- Temperature uniformity
- Amount of power consumption
- Temperatures during cycle
Instruction manual ------------------------------------------- 27

Features

䂓㩷 Temperature control
New cooling system realizes to set to -20 which is suitable for reagent preservation with ambient temperature at 30㷄.
䂓㩷 HFC refrigerant
Refrigerant circuit contains HFC refrigerant that effects to environment little.
Latest cooling system reduces negative factor to global environment. With ambient temperature at 30, while temperature of inside chamber maintains -40㷄.
䂓㩷 Specification unified
Unified specification for same categories, which also realized to unify performance for high/low temperature alarm (the available setting range is between +5 and +15 for high temperature alarm, -5 and -15 for low temperature alarm against the set
temperature), power failure alarm, remote alarm terminal, setting memorization by
non-volatile memory.
䂓㩷 Self diagnosis function
Abnormal condition for temperature sensor is indicated as E1/E2 by self-diagnosis
system.
䂓㩷 Storage box
Storage box makes easily to access and arrange for stores.
䂓㩷 Validation
Control panel enable Zero “0” adjust for validation.
䂓㩷 Door latch mechanism
Door latch prevents the door from being ajar to preserve reagent without damaged.
Individual lock can be arranged. (Consult to your sales representative)
- 1 -

Specifications

Structural specifications
Item Specification
Name Biomedical freezer
Model MDF-U5412
Exterior dimensions
Interior dimensions
Effective capacity 482 liters
Exterior Painted steel
Interior cabinet Styrol resin
Outer door 2, Painted steel
Door latch 2
Door lock 1
Insulation Rigid polyurethane foamed-in place
Access port
Caster 4
Leveling legs 2
Weight 134 Kg
W 804 D 772 H 1802 mm W 658 D 607 H 1272 mm
30mm, 2 on back side
Evaporator Tube on sheet type (also used as a shelf)
Condenser Wire and tube type
Compressor Hermetic rotary type, 400W
Compressor oil Ze-NIUSL22SA
Refrigerant R-404A (HFC refrigerant)
Battery
Accessories
Power supply Single phase, local voltage
Optional components
For power failure alarm, Nickel hydrogen battery, DC6V
1100mAh, Automatic charge (5HR-AAC)
1 set of key, 1 scraper
6 small baskets for upper chamber (W290 x D536 x H136 mm)
4 large baskets for lower chamber (W290 x D536 x H238 mm)
Temperature recorder: MTR-4015LH, MTR-G85
Mounting kit for MTR-4015LH: MPR-S30
Mounting kit for MTR-G85: MPR-S7
Interface board: MTR-480, MTR-L03
- 2 -
Control specifications
Item Specification
Microprocessor controlled system with non-volatilized memory.
Temperature controller
Temperature sensor Thermistor sensor (Type: 502AT)
Temperature display
High temp.
Low temp.
Remote alarm
Alarms
Control panel
Key lock function
Self diagnosis function
Compressor protection Overload relay (Internal)
Alarm resume time
Battery age
Fan motor age
Power failure
Settable range : -18㷄䌾-45㷄 (unit:1㷄) Memorized by Non-volatile memory
LED digital display (Unit: 1㷄) Range : -50㷄䌾+50㷄 SV+5㷄䌾+15, changeable (Initial:+10) ALARM lamp and LED display brink, buzzer beeps and remote alarm
activates with 15min. of delay SV-5㷄䌾-15, changeable (Initial:-10㷄) ALARM lamp and LED display brink, buzzer beeps and remote alarm
activates with 15min. of delay Remote alarm terminal 3P; contact capacity DC30V, 2A (Max) Remote alarm activates when temp. alarm or power failure occur. Buzzer beeps again after alarm resume time expires Range; 10~60 min, changeable (Initial: 30min.) (Unit: 10min.) 000: Not resumed When battery accumulation time reaches about 2.8 years, battery will be recommended to replace by displaying chamber temperature and ‘F1’ alternately. When fan motor accumulation time reaches about 5.6 years, fan motor will be recommended to replace by displaying chamber temperature and ‘F1’ alternately. ALARM lamp brinks, buzzer beeps and LED display turns off. Remote alarm activates. ALARM lamp BUZZER: Buzzer stop key ALARM TEST: Alarm test key SET: Setting key
: Digit shift key : Numerical value shift key
DEF: Defrost key Press key for 5 seconds to step in Key Lock mode. L0: Unlocked L1: Locked When a sensor is failed, error code and chamber temperature are
displayed alternately. Remote alarm activates and buzzer beeps.
Performance specifications
Item Specification
Cooling performance
Temperature control range
Power source 220V, 50Hz 220V, 60Hz 230/240V, 50Hz
Rated power consumption 240W 285W 255/290W
Noise level
Maximum pressure 1.80MPa
-40 (AT;30, no load)
-20㷄䌾-40
42dB [䌁] (background noise; 20 dB)
- 3 -

Dimensions

- 4 -

Cooling unit parts

MDF-U5412
Parts name Specifications
Compressor
Dryer Type D-SM032T Capillary tube
Condenser
Refrigerant
<For 220~240V, 50Hz> Type C-1RN40L5C Compressor cord 802 012 152 Rated power supply Single phase, 220~240V, 50Hz
Oil
Cooling method Air circulation by fan Starting relay AMVL-300A Overload relay Internal Starting capacitor 40μF-300VAC Running capacitor 12μF-370VAC <For 220V, 60Hz> Type C-1RN40L6A Compressor cord 802 012 162 Rated power supply Single phase, 220V, 60Hz
Oil
Cooling method Air circulation by fan PTC AMVL-300A Overload relay Internal Starting capacitor 40μF-300VAC Running capacitor 10μF-400VAC Type Direct cooling tube on sheet type Evaporator
Accumulator
Resistance 0.73MPaG Length䋨L䋩 Outer diameter䋨OD䋩㱢1.8 mm Inner diameter䋨ID䋩㱢0.7 mm Type Natural convection
Condenser
Pre-condenser ----­Frame pipe Type Oil additive n-pentane Charged q’ty: 11g (18cc)
Ze-NIUSL22SA Charged qty: 230cc
Ze-NIUSL22SA Charged qty: 230cc
30 × L140 × T1.0 mm
4500 mm
Wire and tube type 1 line × 6 columns x P40mm × W480 mm
4.0 x T0.5
R-404A Charged qty: 259g
- 5 -

Refrigeration Circuit

- 6 -
Pre-condenser
Frame pipe
Condenser
Accumulator
Check valve
Dryer
Capillary tube
Solenoid valve
Capillary tube
Evaporator
Header
Compressor
X
• • • • •
Point to evacuate
Compresso
r
Type C-1RN40L6
A
C-1RN4L5C C-1RN4L5C
Code 802 012 16 802 012 15 802 012 15
Rated voltage (50/60Hz) 220V, 60Hz 220~240V, 50Hz 220~240V, 50Hz
Winding resistance C-R(Main) 5.34(25)7.37㱅(25㷄)7.37㱅(25㷄)
C-S(Aux) 8.88(25) 15.76(25) 15.76(25㷄)
Startin
g
rela
y
Type AMVL-300
A
AMVL-300
A
AMVL-300
A
Pick up voltage AC185V~217V AC185V~217V AC185V~217V
AC215V~232V AC215V~232V AC215V~232V
Drop out voltage AC60~120V AC60~120V AC60~120V
AC69~132V AC69~132V AC69~132V
Starting capacito
r
Rating 40㱘F, 300VAC 40㱘F, 300VAC 40㱘F, 300VAC
Running capacito
r
Rating 10㱘F, 400VAC 12㱘F, 370VAC 12㱘F, 370VAC
Temp. control rela
y
Type G4F-11123T G4F-11123T G4F-11123T
Contact capacit
y
AC220V, 20
A
AC220V, 20
A
AC220V, 20
A
Coil DC12V DC12V DC12V
Solenoid valve rela
y
Type G2R-1A-T G2R-1A-T G2R-1A-T
Contact capacit
y
AC250V, 10
A
AC250V, 10
A
AC250V, 10
A
Coil DC12V DC12V DC12V
Switching power suppl
y
Type ZWS10-12/J ZWS10-12/J ZWS10-12/J Input AC100-240V 50-60Hz, 0.3
A
AC100-240V 50-60Hz, 0.3AAC100-240V 50-60Hz, 0.3
A
Rated outpu
t
DC12V, 0.85
A
DC12V, 0.85
A
DC12V, 0.85
A
Temp. senso
r
Type 502AT-1 502AT-1 502AT-1
Rating 5K, 25 5K, 25 5K㱅, 25㷄
Valve senso
r
Type 502AT-1 502AT-1 502AT-1
Rating 5K, 25 5K, 25 5K㱅, 25㷄
Batter
y
Type 5HR-AAC 5HR-AAC 5HR-AAC
Rating 6V 1100MAH 6V 1100MAH 6V 1100MAH
Batter
y
switch
Type SLE6A2-5 SLE6A2-5 SLE6A2-5
Rating AC250V 4
A
AC250V 4
A
AC250V 4
A
Breaker switch
Type BAM215131 BAM215131 BAM215131
Rating AC250V 15
A
AC250V 15
A
AC250V 15
A
Solenoid valve
Type NEVAC220V NEVAC220V NEVAC240V
Rating 220V 50/60Hz 220V 50/60Hz 240V 50/60Hz
Type FU2-C051B5MP FU2-C051B5MP FU2-O051B5MP
Rating AC220-240V 50/60H
z
AC220-240V 50/60H
z
AC220-240V 50/60H
z
Thermal fuse 130 130㷄 130㷄
AC230V/240V, 50Hz
Condensing fan motor
MDF-U5412
AC220V, 60Hz AC220V, 50Hz

Electric components

- 7 -
CN7 #3-#4 To Valve sensor #9-#10 To Temp.sensor

Components on PCB

CN8 #1-#2 To Battery 6V
CN1 #1,#3 To Switching power supply
CN2 #1-#6 To MTR-480 (Option)
CN6 #1-#12 To Display PCB (CN52)
CN5 #1-#6 To Display PCB (CN51) #7-#8 To Buzzer
CN3 #1-#3 To Remote alarm terminal
CN4 #1-#2 To Temp.control relay #3-#4 To Solenoid valve relay
- 8 -

Specifications of sensor

The following shows temperature and resistance characteristics on each thermistor sensor
(type 502AT-1).
Temperature
䋨㷄䋩 䋭50
45
40
35
30
25
20
19
18
17
16
15
14
Resistance
k㱅䋩
154.50
116.50
88.85
68.15
52.84
41.19
32.43
30.92 0 13.29 19 6.24
29.50 1 12.74 20 6.01
28.14 2 12.22 25 5.00
26.87 3 11.72 30 4.18
25.65 4 11.25 35 3.51
24.51 5 10.80 40 2.96
Temperature
䋨㷄䋩
7
6
5
4
3
2
1
Resistance
k㱅䋩
17.92 12 8.17
17.16 13 7.85
16.43 14 7.55
15.74 15 7.27
15.08 16 6.99
14.45 17 6.73
13.86 18 6.48
Temperature
䋨㷄䋩
Resistance
k㱅䋩
13
12
11
10
9
8
23.42 6 10.37 45 2.51
22.39 7 9.96 50 2.14
21.41 8 9.57 55 1.83
20.48 9 9.20 60 1.57
19.58 10 8.84
18.73 11 8.49
- 9 -

Control specifications

1. Keys on control panel
BUZZER : When alarm lamp blinks and buzzer sounds, press this key to
stop buzzer and remote alarm operation.
When you set alarm resume time (except for 000) in F25, buzzer
will sound again after the time elapses. : Buzzer does not activate during alarm test performs. : When alarm lamp blinks and buzzer does not activate, buzzer
will not activate if you press BUZZER key. : When you press this key during power failure, current chamber
temperature will be displayed for 5 seconds.
SET : Press this key to step to setting mode.
Press this key again to memorize setting value.
(It functions as ENTER key)
DEF : In chamber temperature displays, press this key for 5 seconds to
start defrosting with chamber temperature and ‘dF’ are displayed
alternately. Press this key during defrost performs to come defrosting to end. High/low temperature alarm will not activate during defrost
performs. When sensor is failed during defrost performs, an error code and
chamber temperature are displayed alternately. (‘dF’ will be gone
off.) During defrost performs, any keys but BUZZER are inoperative.
ALARM TEST : In chamber temperature displays, press this key to activate
alarm test mode. Press the key again to stop ALARM TEST performing. When BATTERY switch is ON position, press this key to blank
the display, ALARM lamp blinks and buzzer sounds.
When BATTERY switch is OFF position, press this key to display
“E09”, ALARM lamp blinks and buzzer sounds. During alarm test performs, any keys but ALARM TEST key are
inoperative.
Digit shift key : Press this key is in setting mode that enables changeable digit to
shift. Press this key for 5 seconds to step to Key Lock mode. (‘L
0’ displays)
Numerical value
shift key :
Press this key in setting mode that enables numerical value to
shift. Press this key for 5 seconds to step to Key Lock mode. (‘L
0’ displays)
2. Temperature control, high & low temperature alarm
<Temperature control> Setting range :
Display range : How to set : Press SET key to set required value using with digit shift key and
-18㷄䌾-45
-50㷄䌾+50
numerical value shift key. Press SET key again to memorize the
value.
- 10 -
Unacceptable setting : When you try to set value out of range and press SET key,
buzzer sounds for 1 second to inform the value is unacceptable
to set.
<Alarms> High temperature alarm : When a chamber temperature is higher than setting temperature
+5㷄䌾+15 (initial: +10), ALARM lamp and digital display
blink. Buzzer sounds and remote alarm output activates with 15
minutes delay.
Low temperature alarm : When a chamber temperature is lower than setting temperature
-5㷄䌾-15 (initial: -10), ALARM lamp and digital display blink.
Buzzer sounds and remote alarm activates with 15 minutes
delay.
How to set : Press numerical value shift key for 5 seconds to step to Function
mode (“F00” displays). Set “ F01” by using numerical value shift
key for setting high temperature alarm, set “F02” for setting low
temperature alarm.
Press SET key and set a required value by numerical value shift
key and digit shift key.
Press SET key again to memorize the value.
Unacceptable setting : When you try to set value out of range and press SET key,
buzzer sounds for 1 second to inform the value is unacceptable
to set.
3. Defrosting
In chamber temperature display, press DEF key for 5 seconds to start defrosting. Compressor and solenoid valve are inoperative during defrosting. Press DEF key again to come defrosting to the end.
4. Error codes
Error code priority
High
Low
Note) “E09” and “Blank” are displayed during power failure.
E01 : Temperature sensor is disconnected.
“E01” and “-50” are displayed alternately.
E02 : Temperature sensor is short circuited.
“E02” and “+50” are displayed alternately.
E09 : BATTERY switch is off position.
“E09” is displayed if BATTERY switch is off poison when the
power is supplied.
E11 : Valve sensor is disconnected.
“E11” and “-50” are displayed alternately.
E12 : Valve sensor is short circuited.
“E12” and “+50” are displayed alternately.
- 11 -
5. Key lock function
In chamber temperature display, press digit shift key for 5 seconds to step to Key Lock mode
with “L 0” displayed.
When you set to “1” by using numerical value shift key, Key Lock is ON.
Once Key Lock is ON, values are unchangeable, defrosting cannot be performed, while Function mode is operative and ALARM test can be performed.
Press SET key to memorize value and unit returns to chamber temperature display.
When you set to “0” by using numerical value shift key, Key Lock is OFF.
Power failure alarm (buzzer and display are not operative without power supplied)
6.
When a power is failed, power failure alarm will be given by battery. ALARM lamp will blink, digital display will go off, buzzer will sound intermittently and remote
alarm output will activate. Buzzer will stop sounding if BUZZER key is pressed. Press BUZZER key to show a current chamber temperature for 5 seconds. Any keys but BUZZER key will be inoperative during power failure alarm.
7. Alarm test
This function is to ensure ALARM lamp, buzzer and remote alarm are workable. In chamber temperature display, ALARM lamp will blink, buzzer will sound, remote alarm will
activate and digital display will go off when you press ALARM TEST key. Any keys but ALARM TEST key will be inoperative during ALARM TEST is performed. Note) E09 will be displayed even if other error code displays prior to perform alarm test.
8. Auto return function
If there are no key operations for 90 seconds in setting mode or key lock mode or function
mode, a value which will be set is not memorized and unit returns to chamber temperature
display.
9. Compressor delay time
In cycle operation, compressor will inactivate for 3 minutes since the compressor turns off.
When the power is supplied (micro computer is reset), compressor delay time is changeable
(3~15 minutes). See Function mode, ‘F05’ for details.
10. Function mode
F01: Setting of high temperature alarm F02: Setting of low temperature alarm F05: Setting of compressor delay time F06: Setting of service code F07: Zero calibration of temp. sensor F12: Display of temperature of temp. sensor F15: Display of temperature of valve sensor F17: Check of model code F21:
F22: Setting of communication mode F25: Setting of alarm resume time F32: Display of fan motor accumulation time F45: Display of battery accumulation time F46: Display of diagnosis value
Setting of communication ID (000䌾255)
- 12 -
How to step to Function mode: In chamber temperature display, press numerical value shift key for 5 seconds to step to
Function mode with “F00” displays. Input required function code by numerical value shift key and press SET key.
F01: Setting of high temperature alarm
Setting range is +5㷄䌾+15㷄. (Initial: +10㷄)
F02: Setting of low temperature alarm
Setting range is -5㷄䌾-15㷄. (Initial: -10㷄)
F05: Setting of compressor delay time
This function is to reduce compressor start-up failure and breaker tripping which will be
caused after power failure. Setting range is 315 minutes. (Initial: 3 minutes)
This function is active when the power is supplied (micro-computer is reset).
F06: Input service code ‘384’ by numerical value shift key and digit shift key, prior to perform
F07 or latter number function codes. Press SET key to memorize the value. You can change value for F21 and F22 without inputting service code. Note) Service code will be memorized until you input “000” in F06 or the main power turns
off.
<Reset of battery accumulation time>
Input service code, ‘384’ then ‘409’ to reset battery accumulation time. Unit
automatically reverts to chamber temperature display.
<Reset of fan motor accumulation time>
Input service code, ‘384’ then ‘419’ to reset fan motor accmulation time. Unit automatically reverts to chamber temperature display.
F07: Zero calibration of temp. sensor
Input service code “384” prior to use the function.
Setting range is -9.9㷄~+9.9㷄.
In “F07” display, press SET key to display “00.0” (initial value), and set temperature by
numerical value shift key and digit shift key.
Press SET key to memorize the value. Zero calibration of temp. sensor is done by differential input. Ex.)
When measured center temperature is –28.5and display temperature is –30, you should add +1.5 to the value in F07. (Calculation: -28.5 – (-30))
F12: Display of temperature of temp. sensor
Input service code “384” prior to use the function.
Display range is -72.0~+83.0.
Decimal point is displayed but minus code, “-“ of a value which is equal or lower than
-20 is not displayed.
Ex.)
Actual temperature: -35 -> Displays as “35.0”
F15: Display of temperature of valve sensor
Input service code “384” prior to use the function.
Display range is -72.0~+163.
- 13 -
F17: Check of model code 004: MDF-U5412 Input service code “384” prior to use the function.
In “F17” display, press SET key to display “001” (initial) and change the value by numerical value shift key. Press SET key to memorize the value.
Initial setting values Chamber temp
: -40
Key lock mode : 0 (OFF) High temp. alarm
Low temp. alarm Zero calibration
: Set temperature +10 : Set temperature -10 : +0 (for temp. sensor)
Compressor delay time : 0 minutes Communication ID : 000 Communication mode : 000 Alarm resume time : 030 (30 minutes)
F21: Setting of serial communication ID
Settable range: 000255 (000: No communication)
F22: Setting of serial communication mode Control mode (The 3 1: Remote Baud rate (The 2
rd
digit) 0: Local (Initial)
nd
digit) 0: 2400bps (Initial) 1: 4800bps 2: 9600bps Note 1) The 1
st
digit is not used.
2) When you set mode in “Remote”, you cannot change chamber temperature and
perform defrosting in unit directly.
F25: Setting of alarm resume time
Settable range: 000, 010, 020, 030, 040, 050, 060 (000: Not resume)
F32: Display of condensing fan motor accumulation time
Input service code “384” prior to use the function.
Input F32 and press SET key to display F32 and “XX.X” (“00.0” will be displayed if the accumulation time is less than a month) alternately. Press SET key to return to chamber temperature display.
F45: Display of battery accumulation time
Input service code “384” prior to use the function. Input F45 and press SET key to display F45 and “XX.X” (“00.0” will be displayed if the accumulation time is less than a month) alternately. Press SET key to return to chamber temperature display.
F46: Display of diagnosis temperature for valve control
Input service code “384” prior to use the function.
Input F46 and press SET key to display F46 and diagnosis temperature (-20.0~-40.0) alternately. Press SET key to return to chamber temperature display.
- 14 -
11. Differential temperature
When chamber temperature is equal or higher than set temperature, it allows compressor to
activate. When chamber temperature is equal or lower than set temperature – 0.6, compressor will be inoperative.
12. Remote alarm
In normal operation : Remote alarm contact is opened In alarm or power failure : Remote alarm contact is closed
13. Solenoid valve
Solenoid valve is a magnetic valve which transfers gas to capillary tube that is located in the
center of evaporator.
(1) In condition that -18҈SV (set temperature) 㻡-25㷄;
Solenoid valve will forcibly inactivate when PV (chamber temperature) - SV (set temperature) +5҈ 0
Ex. 1) SV(set temperature): -20 PV(chamber temperature): -10 (-10) – (-20) + 5 = 15 ……15 is higher than 0 => Solenoid valve inactivates forcibly
2) SV(set temperature): -20 PV(chamber temperature): -30 (-30) – (-20) + 5 = -5 …… -5 is lower than 0 => Solenoid valve activates
(2) Diagnosis value for valve operation Solenoid valve is controlled with every 30 minutes by comparing diagnosis value with
SV(set temperature). The comparison is done after 1 minute elapses since the unit was started.
In condition that AT(ambient temperature) 㻡18.0, diagnosis value is -40.0㷄.
In condition that AT(ambient temperature) 䋾18.0㷄, diagnosis value is 0.6 x AT(ambient
temperature) – 51
In condition that AT(ambient temperature) diagnosis value, solenoid valve is linked
with compressor. That is, solenoid valve transfers gas to the capillary tube when compressor activates.
Ex. 1) AT(ambient temperature): 15 SV(set temperature): -40 Diagnosis value is -40.0㷄.
AT(ambient temperature) is higher than -40(diagnosis value) so solenoid valve links with compressor.
2) AT(ambient temperature): 20 SV(set temperature): -35 Diagnosis value is 0.6 x 20(AT) – 51 = -39 Diagnosis value (-39) is lower than -35(diagnosis value) so solenoid valve links
with compressor.
3) AT(ambient temperature): 35㷄 SV(set temperature): -35㷄 Diagnosis value is 0.6 x 35(AT) – 51 = -30 Diagnosis value (-30) is higher than -35(set temperature) so solenoid value does
not link with compressor. That is, solenoid valve does not transfer gas to the capillary tube.
- 15 -
(3) Summary In condition of (1) (ambient temperature is equal or higher than set temperature + 6㷄),
solenoid valve forcibly activates.
In condition of (2), solenoid valve is controlled by diagnosis value to enable unit to reach
set temperature if both of capillary tube are used in high ambient temperature.
Solenoid valve is used to control chamber temperature uniformity in condition of higher
set temperature and to enable unit to reach set temperature in condition of higher ambient temperature.
- 16 -

Wiring diagram

- 17 -
Loading...
+ 44 hidden pages