Sanyo MDF-U53V, MDF-C2156VAN, MDF-U73V User Manual

Ultra-Low Temperature V. I.P.™ Series Freezers
Integrated Ultra-Low Temperature Storage Solutions for Biosafety, Security and Performance
The ultra-low temperature freezer VIP series lineup meets diversifying needs for ultra-low temperature storage, including storage of large quantities of biological genetic material, quality control, environmental consciousness, etc.
SANYO VIP series ultra-low temperature freezers with patented
vacuum insulation cabinet construction, microprocessor controls
and high-performance refrigeration achieve the most efficient
MDF-C2156VAN
storage capacity in the industry.
MDF-C8V
Exterior Dimensions
Unit: mm (inch)
Depth
Width
Height
765 (30.1”)
1730 (68.1”)
1010 (39.8”)
685 (27.0”)
945 (37.2”)
550 (21.6”)
The history of SANYO Ultra-Low Temperature Freezers, which constantly push the limits of ever more advanced refrigerating/freezing technology, closely follows the history of biotechnology.
History of SANYO Ultra-Low Temperature Freezers
40°C Freezer
80/85°C Ultra-low temp. freezers
Mullis developed PCR method
135°C Ultra-low temp. freezer
152°C Ultra-low temp. freezer
86°C VIP series freezers
80°C VIP PLUS freezer
150°C VIP PLUS freezer
Human Genome Project began
Human Genome Project completed
Watson & Crick discovered DNA double helix structure
Kornburg discovered DNA polymerase
Khorana succeeded in synthesis of active DNA
Cohen & Boyer established gene recombination technology
Dangerousness of gene engineering study was discussed in Asilomar conference
Successful human insulin production in E.coli
MDF-U32V MDF-U53V MDF-U73V
867 (34.1”)
1860 (73.2”)
670 (26.4”)
875 (34.4”)
1990 (78.3”)
770 (30.3”)
875 (34.4”)
2010 (79.1”)
1010 (39.8”)
onstruction
Polyurethane foam
Barrier film bag
Steel
Vacuum insulation panel
Steel
C
S
afety
Patented VIP insulation technologies
SANYO pioneered a revolutionary vacuum insulation cabinet construction that reduces the wall thickness to approximately one half and achieves up to 30% more storage capacity than a conventionally insulated freezer without increasing the footprint. VIP Insulation maximises storage capacity when space is limited. When
Structural Diagram
using multiple units, large amounts of space can be saved compared to conventionally insulated freezers.
Conventional Insulation
Capacity
5
8
1
L
2
0
.5
c
u
.ft
.
2” box Inventory
440 pcs. 2” boxes 528 pcs. 2” boxes
MDF-U73V
with V.I.P. Insulation
125%
7
2
8
L
2
5
.
7
c
u
.
f
t
.
Advanced ultra-low temperature refrigeration system
The SANYO cascade refrigeration system is specifically designed for ultra-low temperature applications and offers superior performance and durability, even in high ambient temperatures and in response to frequent door openings. The cooling system maintains uniform temperatures with quiet, energy efficient operation.
Accurate microprocessor temperature control
The SANYO microprocessor control system utilises SANYO made electronic components to ensure precise and reliable ultra-low temperature operation.
eliability
R
Status alert
For improved reliability, Status alert function monitors ambient and system conditions continuously and notifies of any abnormalities before a problem occurs.
LCD Status details Countermeasure
• For upright types
Abnormality in ambient temperature
Drop in power supply voltage Use exclusive power supply.
Overloaded operation
Recheck air conditioning of installation location.
Sort contents; inspect door sealing condition.
Filter-clog check
A microprocessor controlled filter check function protects the refrigeration circuit by notifying the user of a blocked condenser filter via an alarm lamp. (Except MDF-C8V which is filter-less).
Frost reduction
SANYO’s unique combination of a “hot line”, routed around the door seal, and insulated inner doors provide an excellent airtight seal which prevents ice build-up around the door.
Hot line
Alarms
• An alarm lamp and buzzer offer secure warning of power failure or abnormal temperature increase. In addition, battery back-up allows the internal temperature to be checked during a power failure.
• High and low temperature warnings provide an audible and visual alarm when the temperature deviates more than ±5°C to ±20°C (adjustable) from the set point.
• Alarm ring back function ensures that the buzzer resumes opera­tion, should alarm conditions continue after it is silenced.
• Remote alarm terminals are also provided as standard equipment for individual or group control.
Notifications
A battery life notification function is also provided to notify users of accumulated battery time.
Self diagnostic
The temperature sensor, filter sensor and cascade sensor monitor operation conditions continuously. Should an abnormality be picked up, an error code and the current freezer temperature will be dis­played in turn.
Tamper proof
To prevent unauthorised access to freezer settings, a key-lock func­tion is provided that blocks changes being made through the keypad.
Delay start
On power failure recovery, typically every unit in the lab will try to start-up simultaneously. This can create a significant drain on the electricity supply and a drop in voltage that may cause the breaker to trip again. SANYO’s exclusive compressor start-up delay function enables compressor startup during recovery after a power failure to be delayed for several minutes, in order to reduce and distribute the sudden electrical load during recovery and enable smooth restarting of laboratory operations. Start-up delay is programmable from 2 to 15 min. The advantage of this system is that the start-up of multiple freezers can be stag­gered over a period of up to 15 minutes, which provides an even electrical load on power failure recovery.
onvenience
C
1
23
2 min. 4 min.
Start-up sequence
6 min.
Data acquisition
The SANYO DAQ system, SANYO’s original data acquisi­tion software, enables remote setting and monitoring of VIP freezers. (Option)
Easy-access filter
The condenser filter is situated at the bottom right side of the front panel to make filter remov­al and cleaning easier. (Except MDF-C8V which is filter-less)
Upright freezers
MDF-U32V/U53V/U73V
Offers maximum storage volume in the least footprint
Provides large capacity in a limited space and helps to meet constantly increasing sample storage needs.
MDF-U53V
Cabinet Construction
Insulated inner doors with gasket offer additional protection during door opening and improve overall energy efficiency in response to ambient temperature change.
Easily removable inner doors
Inner doors are removable to allow easy cleaning and defrosting.
Easy-to-use tight-sealing door latches
• The rugged, one-handed operated outer door latch can accommodate a padlock for added protection of valuable samples.
• A beak style inner door latch tightly closes the inner door against the freezer frame. It also helps make opening and closing the door smoother.
Large door latch
Inner door
Chest freezer
MDF-C2156VAN
for cryogenic preservation
Using ultra-low tempera­ture freezer storage for long-term preservation of valuable specimens elim­inates worries of contam­ination, reduces running costs, and enables long­term storage at ultra-low temperatures far below the recrystallization point.
Innovative control panel
A graphic LCD display panel with pop-up menu function allows simple, intuitive operation and provides detailed information of freezer status.
Warning information display
Set value
Current value
Message
Date/time Door display
Full suite of sample protection measures
Advanced design, construction and control features provide added safety for valuable specimens.
• New double type lid gasket ensures an effective seal and suppresses cold air loss.
• New VIP PLUS insulation material improves the insulation perfor mance of the cabinet.
• Equipped with new Status alert function.
• Equipped with LN contingency.
2 backup system as standard to prepare for any
Data logging function
Internal temperature and times when the outer lid has been opened for more than 2 minutes can be recorded for up to 1 month. Logged data can also be easily sent to a PC using the optional communication interface.
Status display
Inner door latch
Control panel
The control panel features a clear LED display and a logical keypad layout for easy setting and operation.
High-density storage
2” box rack
Number of 2” boxes
3” box rack
Number of 3” boxes
MDF-U32V
IR-A216U(6) + IR-220U(6)
264
IR-312UN
144
MDF-U53V
IR-220U(8) + IR-224U(8)
352
IR-312U + IR-316U
224
Chest freezer
MDF-C8V
Perfect size for personal use
Space-saving design enables effective use of valuable laboratory space.
Simplified high-efficiency refrigerating system
• Use of a newly developed single-com­pressor system achieves an approxi­mately 40% reduction in power con­sumption.
• Low-noise design provides quiet, unob­trusive operation ideal for in-lab use.
New cooling circuit enables filter-less design
Filter-less design makes the routine maintenance procedure of cleaning the condenser filter unnecessary.
MDF-U73V
IR-220U(12) + IR-224U(12)
528
IR-312U + IR-316U
336
MDF-C2156VAN
IR-210C(14)
140
IR-307C(14)
98
MDF-C8V
IR-207C(6)
42
Performance Data
Pull-down characteristics Pull-up characteristics
during power failure
MDF-C2156VAN
Central air temp. in cabinet Ambient temp. 30°C, No-load
40 20
0 –20 –40 –60 –80
–100 –120 –140 –160
02 2046810 181612 14
Time (hours)
MDF-C8V
Central air temp. in cabinet Ambient temp. 30°C, No-load
40 20
0 –20 –40 –60 –80
Temperature (˚C) Temperature (˚C)
–100 –120
076528341
Time (hours)
MDF-U32V
Central air temp. in cabinet Ambient temp. 30°C, No-load
40 20
0 –20 –40 –60 –80
–100 –120
Temperature (˚C)
–140 –160
0126543210111987
Time (hours)
MDF-U53V
Central air temp. in cabinet Ambient temp. 30°C, No-load
40 20
0 –20 –40 –60 –80
–100 –120
Temperature (˚C)
–140 –160
0126543210111987
Time (hours)
MDF-U73V
Central air temp. in cabinet Ambient temp. 30°C, No-load
40 20
0 –20 –40 –60 –80
–100 –120
Temperature (˚C)
–140 –160
0126543210111987
Time (hours)
• All data shown here are measured based on our company standards. If detailed data is required, please contact our company.
• If product inspection records are required, please contact our company. (There will be a charge for the records.) Please note that the records do not include tem­perature adjustment range or data on temperature distribution inside the unit.
LN2 backup system operation characteristics
CO2 backup system operation characteristics
Ambient temp. and maintenance of –135°C by injection of LN
25
20
15
10
5
02010 30 40
Ambient temperature (˚C)
Ambient temp. and maintenance of –70°C by injection of LCO
20
15
10
Time (hours) Time (hours)
5
525201510 30 35
Ambient temperature (˚C)
Ambient temp. and maintenance of –70°C by injection of LCO
20
15
10
Time (hours)
5
525201510 30 35
Ambient temperature (˚C)
Ambient temp. and maintenance of –70°C by injection of LCO
20
15
10
Time (hours)
5
525201510 30 35
Ambient temperature (˚C)
Ambient temp. and maintenance of –70°C by injection of LCO
20
15
10
Time (hours)
5
525201510 30 35
Ambient temperature (˚C)
2 (50kg)
2 (30kg)
2 (30kg)
2 (30kg)
2 (30kg)
Specifications
Model
Temperature range
Maximum cooling performance
Exterior dimensions (W x D x H)
Interior dimensions (W x D x H)
1730 x 765 x 1010 mm (68.1” x 30.1” x 39.8”)
760 x 495 x 615 mm (29.9” x 19.5” x 24.2”)
Net weight
Effective capacity
Access port
Compressor
Refrigerant
Alarm system
Remote alarm contact
Accessories
1 set of keys, 1 scraper, Connecting tube for
Model
Temperature range
Maximum cooling performance
Exterior dimensions (W x D x H)
Interior dimensions (W x D x H)
Net weight
Effective capacity
Shelves
Access port
Compressor
Refrigerant
Alarm system
Temperature, Power failure,
Filter check, Self diagnostics,
Remote alarm contact
Accessories
*Appearance and specifications are subject to change without notice. *Cooling performance is indicated by the temperature reached at the center of the freezer (at ambient temperature of 30°C with no load).
In order to use the freezer at a stable temperature for a long time, it is recommended that the temperature be set to at least 5°C higher than the indicated lowest temperature. In addition, depending on the usage conditions, it may not be possible to reach the indicated lowest temperature.
MDF-C2156VAN
-125°C to -150°C (1°C increments)
-150°C (Ambient Temp. 30°C)
Approx. 319 kg (703lbs.)
231 Liters (8.2 cu.ft.)
40 mm diameter, 1 location
Hermetic type, Output: 1100W (high stage
side), 1100W (low stage side)
High/Low temperature, Power failure,
Filter check, Self diagnosis, Door check,
Part replacement notification
Allowable contact capacity, DC 30V, 2A
2 backup system
LN
MDF-U32V
670 x 867 x 1860mm
(26.4” x 34.1” x 73.2”)
490 x 600 x 1140mm
(19.3” x 23.6” x 44.9”)
Approx. 258kg (569 lbs.)
333 Liters (11.8 cu.ft.)
Hermetic type, Output:
400 W (high stage side),
600 W (low stage side)
Remote alarm contact
17mm diameter, 3 locations (back, bottom left/right corners)
Allowable contact capacity: DC 30V, 2A
MDF-U53V
–50˚C to –86˚C (1˚C increments)
–86˚C (Ambient temp. 30˚C)
770 x 875 x 1990mm
(30.3” x 34.4” x 78.3”)
630 x 600 x 1380mm
(24.8” x 23.6” x 54.3”)
Approx. 299kg (659 lbs.)
519 Liters (18.3 cu.ft.)
Stainless steel, 3 shelves
1100 W (high stage side), 1100 W (low stage side)
High/low temperature, Power failure, Filter check,
1 set of keys, 1 scraper
550 x 685 x 945 mm (21.6” x 27.0” x 37.2”)
405 x 490 x 425 mm (15.9” x 19.3” x 16.7”)
17 mm diameter, 2 locations backside, bottom
HFC
High/Low temp. alarm (±5°C to ±20°C),
Power failure alarm, Remote alarm contact:
Hermetic type, Output:
HFC
Self diagnostics, Door check,
Part replacement nortification
MDF-C8V
-60 to -80°C (1°C increments)
-80°C (Ambient temp. 30°C)
Approx. 67 kg (148lbs.)
84 Liters (3.0 cu.ft.)
Rotary type, Output: 400W
DC30V, 2A
1 set of keys, 1 scraper
MDF-U73V
1010 x 875 x 2010mm (39.8” x 34.4” x 79.1”)
870 x 600 x 1400mm
(34.2” x 23.6” x 55.1”)
Approx. 350kg (772 lbs.)
728 Liters (25.7 cu.ft.)
Options
Model LCO2 backup system LN
2 backup system
Backup system mounting kit Circular recorder
Chart paper Ink pen
Slip chart recorder
Chart paper Ink pen
Recorder mounting bracket
Sensor cover Storage racks 3 drawers (for lower chamber) SANYO DAQ (
system
Data Acquisition
)
MDF-C8V
CVK-UB4
— MDF-UBK MTR-G85
RP-G85
PG-R
MTR-85H
RP-85
DF-38FP
MDF-S3085
(for MTR-85H)
MTR-C8
MTR-480
MTR-2000
MDF-C2156VAN
Equipped
— — — —
MTR-155H
RP-155
DF-38FP
MDF-S30150
(for MTR-155H)
— — —
MTR-480
MTR-2000
MDF-U32V
CVK-UB2
CVK-UBN2
MTR-G85
RP-G85
PG-R
MTR-85H
RP-85
DF-38FP
MDF-S3085
(for MTR-85H)
MDF-30SC
MDF-30R MTR-480
MTR-2000
MDF-U53V
CVK-UB2
CVK-UBN2
MTR-G85
RP-G85
PG-R
MTR-85H
RP-85
DF-38FP
MDF-S3085
(for MTR-85H)
MDF-70SC
MDF-50R MTR-480
MTR-2000
MDF-U73V
CVK-UB2
CVK-UBN2
MTR-G85
RP-G85
PG-R
MTR-85H
RP-85
DF-38FP
MDF-S3085
(for MTR-85H)
MDF-70SC
MTR-480
MTR-2000
Further details regarding our products can be accessed at http://www.sanyo.co.jp/cmg/biomedical
We design and manufacture products in accordance with ISO9001 & 14001 requirements. RoHS (European Restriction of Hazardous Substances directives) compliant
Distributed by:
SANYO Electric Co., Ltd.
Biomedical Division
©2008 SANYO Printed in Japan 2008.3 MA
SHR119
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