voltages. Refer servicing to qualified service personnel.
PLEASE NOTE: This product is intended to be installed following the guidelines contained in
this document, by qualified service personnel. The manufacturer and distributors of this product
will not be held liable for any damage resulting from this product’s use. If you are uncomfortable
with this, you may return the product within seven (7) days, for a full refund.
Revision 1.3
April 28, 2007
Page 2
Revision 1.3 : * RELEASED * Page 2 of 9
4/28/2007
WARRANTY: If properly installed by a qualified service person, this product will be warranted
for a period of ninety (90) days. This period starts on the date of receipt of product, if ordered
directly from Cinelabs, or, from the purchase date on the original receipt, if purchased through an
authorized distributor. Should you ever have to use this warranty, the distributor you purchased
your Flyback from will repair or replace, at their option, the original part. The distributor’s and
Cinelabs’ liability is limited to replacement of the part, and neither party will be responsible for
any damages incidental or consequential to your game or person. This warranty does not cover
“abuse” (physical, environmental, or electrical).
1.3 04/28/2007 Shostak Updated to make consistent with later FBT manuals
The most recent revision of this document can be found at:
http://www.cinelabs.com/docs/Sanyo_Install.pdf
Please send comments and/or corrections to: info@cinelabs.com
Terms: By installing this part, you agree to take full responsibility for any damage caused to your
game and/or person, you may incur, due to lack of experience or expertise, lack of having the
correct tools, etc. You agree to read the complete installation manual, prior to installing the part,
and complying with all safety advisements and warnings.
This guide is intended to assist in the replacement of the Flyback Transformer (“FBT”) of Sanyo
EZ-20 monitors, when it has been determined the FBT is defective. This guide is not intended to
explain how to troubleshoot or diagnose these monitors.
Thank You for purchasing a Cinelabs replacement Flyback
Transformer!
Be sure to read this entire document *before* working on your monitor.
CRT displays are dangerous and potentially lethal. There is risk of physical
injury from the glass CRT and danger of electrocution from high-voltage.
We advise always wearing safety glasses when working on CRT displays, as well
as keeping one hand behind your back when working on a CRT display, energized
or not.
Remember, CRT picture tubes can store a High-Voltage charge for extended
periods of time. Always be sure to discharge the CRT prior to FBT replacement
and follow ALL industry safety practices and procedures, regardless of how
long the display has been turned off. Never make any assumptions.
If you are unsure of how to perform any safety related procedures, or are unsure of
how to safely perform this procedure, please contact a trained service technician to
perform the installation or return the never installed FBT, for a full refund.
Cinelabs recommends installation of a cap kit when replacing the Flyback
transformer.
Be sure to check the B+ when performing repairs on the Sanyo monitor. Failure to
do so can result in latent shut-down issues.
If you experience a straight horizontal line (vertical line if the monitor is mounted
in a vertical orientation), be sure to check the monitor’s “Service Mode” switch.
This is a switch mounted on the monitor PCB that will collapse the monitor’s
vertical image. Many people have wasted much time attempting to “fix” this
problem. Don’t be one of them! ;-)
Be advised that under certain input conditions, the Sanyo EZ-20 will blow its
300ma fuse. Most commonly this happens when accidentally driving it with noninverted video. This does not cause any permanent damage to the monitor (other
than to the fuse), but does result in a no-picture, no-high voltage condition.
9. Connect the white wire from the new FBT to the Focus Assembly. (Be sure to connect it to the proper terminal as marked in step 3. Connecting to the wrong terminal may damage
monitor).
NOTE: The red and black wires are solid, and break easily.
Figure 5: New FBT to FA Connections
Installing the new FBT:
1. Insert the new FBT into the monitor PC board.
2. Route the red wire from the FBT to the Focus Assembly through the small, notched
channel in the bottom of the FBT (see figure 5).
3. Route the black wire through the large opening directly next to pin 12 on the bottom of
the FBT (see figure 5).
4. Solder FBT in place.
5. Reattach the connectorized white focus wire (coming from the neck board) to the Focus
Assembly. (Be sure to connect it to the proper terminal as marked in step 3 of the “Preparing the new FBT” section. Connecting to the wrong terminal may damage
monitor).
6. Reinstall the monitor chassis onto the monitor frame.
7. Discharge the CRT’s anode connection (i.e. on the tube itself) (yes, again).