Sanyo DTA-300-M Service manual

FILE NO.
Service Manual
REMOTECONTROLLER RB-DTA300M
Audio System
DTA-300M (XE) (UK)
CONTENTS
Laser Beam Safety Precaution ........................................ 1
IC Block ............................................................................ 1,2,8
Tuner Adjustment ............................................................. 2
Wiring Connection ............................................................ 3
Exploded View (Cabinet & Chassis) ................................ 4
Parts List .......................................................................... 5
Block Diagram .................................................................. 11
Schematic Diagram (MAIN) ............................................. 12
Schematic Diagram (CD MAIN) ....................................... 14
Wiring Diagram (MAIN and TACT SW A,B) ..................... 16
Wiring Diagram (CD) ........................................................ 18
Wiring Diagram (Power, Ant, Key, Led 1, 2, Phone and
Motor) ................................................... 19
Wiring Diagram (Display) ................................................. 20
PRODUCT CODE No. 129 668 01 UK 129 668 02 XE
REFERENCE No. SM5810425
LASER BEAM SAFETY PRECAUTION
• Pickup that emits a laser beam is used on this CD section.
CAUTION : USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
LASER OUTPUT................ 0.6 mW Max. (CW)
WAVE LENGTH ................. 790 nm
IC BLOCK DIAGRAM & DESCRIPTION
IC803 TA2092N (Power Driver)
CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE FOR STRÅLING.
VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.
VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
TERMINAL
NO.
1
2
3
4
5
6
7
SYMBOL
PW GND
OUT(-)1
CC1
PV
OUT(+)1
V
IN1
V
RI
V
CI
PW GND
CC4
PV
IN4
V
CC1
SV
SGND
IN3
V
CC3
PV
PW GND
24 23 22 21 20 19 18 17 16 15 14 13
123456789101112
VR1V
C1
IN2
V
TERMINAL
NO.
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CC2
PV
SYMBOL
V
IN2
OUT(+)2 PV OUT(-)2 PW GND PW GND OUT(-)3 PV OUT(+)3
IN3
V S GND S V V
IN4
OUT(+)4 PV OUT(-)4 PW GND
PW GND
CC2
CC3
CC
CC4
PW GND
2413121
CC1
PV
IN1
V
- 1 -
FUNCTION
Input for CH2 Non-inverted output for CH2 Supply terminal of output stage for CH2 Inverted output for CH2 Power GND Power GND Inverted output for CH3 Supply terminal of output stage for CH3 Non-inverted output for CH3 Input for CH3 Supply terminal of small signal GND Small signal GND Input for CH4 Non-inverted output for CH4 Supply terminal of output stage for CH4 Inverted output for CH4 Power GND
TUNER ADJUSTMENTS
16
17
18
FEO
FEN
SEB
19VRO
20RFRP
21BTC
22RFCT
23PKC
24RFRPIN
25RFGO
26GVSW
27AGCIN
28RFO
29GND
30RFN2
15
14
13
SBAD
TEO
TEN
12 2VRO
11 TEB
10 SEL
9 LDO
8 MDI
7 TNI
6 TPI
5 FPI
4 FNI
3 GMAD
2 RFGC
1 Vcc
AGC Amp.
BOTTOM
PEAK
3 STATE
DET.
I-I
I-I
10pF
15pF
40pF
15pF
3pF
10pF
3pF
36pF
40pF
SW1
SW3
SW2
IC BLOCK DIAGRAM & DESCRIPTION
IC801 TA2153FN (RF AMP)
- 2 -
WIRING CONNECTION
- 3 -
EXPLODED VIEW(CABINET & CHASSIS)
59
61
62
65
63
64
60
66
- 4 -
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH
!!
!
THE IEC SYMBOL CAN OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY
Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors. Regular type capacitors are less than 50V and less than 1000µF of Ceramic type and Electrolytic type.
PACKING & ACCESSORIES
REF.NO. PART NO. DESCRIPTION
!!
!
645 063 2280 AC ADAPTOR(UK)
!!
!
645 063 2273 AC ADAPTOR(XE) 645 063 2327 CARTON CASE(UK) 645 063 2310 CARTON CASE(XE) 645 063 2358 CARTON SHEET(XE) 645 063 3546 FM ANT,AWG24UL 1007 645 063 2884 INSTRUCTION MANUAL(UK) 645 063 2877 INSTRUCTION MANUAL(XE) 645 060 7011 POLYBAG,AC CORD 645 063 3607 POLYBAG,I/B 645 063 3607 POLYBAG,TRANSFORMER 645 063 3614 POLYBAG,UNIT 645 063 3553 POLYFOAM(UK) 645 063 3560 POLYFOAM(UK) 645 063 3553 POLYFOAM(XE) 645 063 3560 POLYFOAM(XE) 645 063 2891 QUICK GUIDE(XE) 645 063 2730 REMOCON
CABINET & CHASSIS
REF.NO. PART NO. DESCRIPTION
1 645 063 3164 CD WINDOW,
2 645 063 3249 CD-WIN -SUPPORT-BOTTOM,
3 645 063 3232 CD-WIN-SUPPORT-TOP,CAP PIN 4 645 063 2945 CD DOOR 5 645 063 3362 SPEAKER GRILL LEFT 6 645 063 3379 SPEAKER GRILL RIGHT 7 645 063 3010 GRILL BASE RIGHT 8 645 063 2983 GRILL BASE LEFT 9 645 063 3089 GUIDE-GROOVE BOTTOM 10 645 063 3034 GUIDE-GROOVE TOP 11 645 063 3201 CD SIGN-LENS-LEFT 12 645 063 3195 CD SIGN-LENS-RIGHT 13 645 063 3188 DISPLAY WINDOW,SURFACE
14 645 063 3300 RUBBER FOOT SILICON 15 645 063 2952 CABINET FRONT 16 645 063 3072 FUN-KNOB HOLDER 17 645 063 3140 POWER KNOB 18 645 063 3133 VOLUME KNOB 19 645 063 3157 CD FUNCTION KNOB 20 645 063 3478 SHAFT STAINLESS STEET 22 645 063 3058 SW HOLDER LEFT 23 645 063 3102 SW HOLDER RIGHT 24 645 063 2976 END GEAR 25 645 063 2860 MOTOR DC 3.5V 26 645 063 2969 DOOR GEAR 27 645 063 2990 MIDDLE GEAR 28 645 063 3218 PULLEY MOTOR 29 645 063 3003 PULLEY GEAR 30 645 063 3324 BELT 31 645 063 3126 CD BOSS HOLDER 32 645 063 3041 SHAFT HOLDER
SANYO:GRAY,MP3:GREEN
CAP PIN
PT:M.BLK OC-0213
REF.NO. PART NO. DESCRIPTION
33 645 063 2501 LED 5,CLASSIC 34 645 063 2938 CD DECK COVER 35 645 063 3065 LED HOLDER L 36 645 063 3119 LED HOLDER R 37 645 063 2648 LCD FILTER PVC 38 645 063 3171 LCD LENS 39 645 063 2501 LED 5,CLASSIC 40 645 063 3027 LCD HOLDER 41 645 063 3621 SPONGE 43 645 063 3096 SCREW WASHER 44 645 063 2495 LED 3 45 645 063 3263 MOTOR BASE 46 645 063 3355 PCB BKT-2 47 645 063 2365 CD DECK MECHANISM,
WCD0023-005 48 645 060 6540 CD FOOT BUSHING 52 645 063 3348 PCB BKT-1 53 645 063 2242 HEAT SINK,FOR IC901,IC903 54 645 063 3591 HEAT SINK,FOR IC501 58 645 063 3225 REAR CAB 66 645 063 2303 ASSY CABINET FRONT
FIXING PARTS
REF.NO. PART NO. DESCRIPTION
S01 645 063 3430 SCREW 3X10,GRILL L TO FRONT S02 645 063 3423 SCREW 2.5X10,GUIDE TO FRONT S04 645 063 3454 SCREW 2X4,MTR TO MTR BASE S05 645 063 3508 SCREW 3X10,CD BOSS TO FRONT S06 645 063 3430 SCREW 3X10,
MOTOR BASE TO FRONT S07 645 060 6779 SCREW 3X8,
MTR PCB BKT TO FRONT S08 645 063 3416 SCREW 2.5X18,
CD DECK TO FRONT S09 645 063 3430 SCREW 3X10,
SPK DRIVER TO FRONT S11 645 063 3447 SCREW 3X12,
CD PCB TO FRONT
ELECTRICAL-PARTS
REF.NO. PART NO. DESCRIPTION
21 645 063 3485 MICRO SWITCH 50 645 063 3331 SPEAKER
645 063 2525 BEAD FERRITE 645 063 3256 BUZZER 645 063 2624 5P J WIRE AWG22 2468,TO CN501 645 063 3782 2P J WIRE AWG20 2468,
SPEAKER-LEFT WIRE
645 063 3775 2P J WIRE AWG20 2468,
CN503 TO SPEAKER -RIGHT
645 063 2563 2P J WIRE AWG26,OPEN SW LEAF 645 063 2556 2P J WIRE,CLOSE SW LEAF 645 063 2532 FFC CABLE 16P,
CD DECK TO CD BD CN805
645 063 3652 6P J WIRE AWG30 157,
CN803 TO CD LOADER
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