Sansui HT-5002 Service Manual

Service manual

HOME THEATER SYSTEM

Model No：

HT5002

Product code：

70150023281

Bill of Material

Model

Series No Material No Part Name

1 10513101811 door HT3101 1

2 10615101831 mirror of door HT5101 1

3 20215302002 botom HT5302-WJ01-02 1

4 20315101811 top cover HT5101 1

5 20415002031

6 209020306W1 screw 3*6PB 4

7 209020308W1 screw 3*8PB 9

8 209060304W1 screw 3*4PWB 7

9 209060306W1 screw 3*6PWB 10

10 209060308Z1 screw 3*8PWB 2

11 209100308W1 screw 3*8PWM 2

back panel RZ-9500AVD-MG06-01

DVD Amplifier

Specification

Qty

1

Version：

Customer：

A

KB

Material location

HT5301-WJ03-02

decoding board（4）

I/O jack（8）SCART（1）

back panel（3）radiator(4)

front panel（3）top cover（7）

Page：

ustomer No：

Valid Date：

1/11

RZ-9500AVD

12 21401310101 Front foot cusion 17.8*11.8*6.5mm 2

13 21401510101 Rear foot cusion Φ20*3.5mm 2

14 22101310102 AM antenna HT3101 1

15 22101310103 FM antenna HT3101 1

16 22114009001 Insulated PCS 140*90mm 1

17 30420506001 Screen shield wire L=60mm-5Pin-2.54mm-2.0mm 1

18 30430912001 AV signal wire L=1.2M 1

19 30442405171 optical soft wire

20 30445200122 insert ware wire L=120mm-5Pin-2.0mm 1

21 30445254091 insert ware wire L=90mm-5Pin-2.54mm-2.0mm 1

22 30446200062 insert ware wire L=60mm-6Pin-2.0mm-28# 1

23 30451150007 power cord

24 32200007151 battery

HT5302-LJ19-02（L=170mm/6mm）

1.5（+0.39）M-7.92mm/0.75mm2

7号

1

1

2

25 32912080001 bundle 80mm 4

26 40101500201 gift box

27 40211500201 series no label

28 40311500201 manual

29 40341500201 warranty card

31 40434024002

PE bag

RZ-9500AVD-MG15-01（614*304*366mm）

RZ-9500AVD-MG02-01（25*5mm）

RZ-9500AVD-MG01-01（A4）

RZ-9500AVD-MG12-01（A4）

340*240mm PE04 1

1

1

1

1

32 40452045002 PE bag 520*450mm PE04 1

33 40501310101 polyfoam HT3101 2

36 40601520101 inner carton

HTS-551-MG03-01（475*105*345mm）

1

37 50415002101 remote RZ-9500AVD-MG10-01 1

38 50425101101 loader 8804 1

39 50425303101 optical head

OPA-681PHS（Arima）

1

40 504SM103104 samll size speaker assy SM103 1

40-1 101SM103811 front shell SM103-SJ05-01 5

40-2 104SM103811 rearshell SM103-SJ01-01 5

40-3 209010310B1 screw 3*10PA 20

40-4 209060308Z1 screw 3*8PWB 20

40-5 209060410Z1 screw 4*10PWB 5

40-6 21201500201 brand

RZ-9500AVD-MG11-01（SANSUI）

5

40-7 212SM103801 net cover SM103-WJ14-01 5

40-9 21711900301 cusion Φ19*3mm 5

40-10 30410300302 wire L=3M 4

40-11 30410800302 wire L=8M 2

40-12 30412012401 red and black wire 120mm 5

40-13 3177WP22021 wire nip WP2-22 5

40-18 50413101112 speaker H027504-02 5

41 504SS100107 subwoofer SS100 1

42 50815002001 front panel assy RZ-9500AVD 1

42-1 10115102811 front panel HT5102-SJ05-01 1

42-2 10713103812 volume button HT3103 1

42-3 10715101811 power key HT5101-SJ07-01 1

42-4 10715101812 four digital key HT5101-SJ07-02 1

42-5 10715101813 open/close key HT5101-SJ07-03 1

42-6 11015002831 mirrorof the panel RZ-9500AVD-MG16-01 1

42-8 12313001831 PVC label PLS-3101-MG18-01 1

42-9 12315102801 PVC label SHC-XD510-MG18-01 1

42-10 209020308W1 screw 3*8PB 8

42-11 21610020001 pyrocondensation pipe Φ2mm 1

42-12 21610040001 pyrocondensation pipe Φ4mm 2

42-13 21610250001 pyrocondensation pipe Φ25mm 1

42-14 30231310101 power switch

42-15 30442405214

42-16 30451036001

soft wire

power connect wire

KDC-A10-10B（8A/128A/20mm）

L=210mm-24pin-0.5mm（6mm）

360mm-7.92mmVH 1

42-17 30511603021 light diode Φ3mm 1

42-18 51115002M01 front panel assy HT5202-ZC04-02 1

42-18-1 21721015101 cusion 10*15*10mm 2

42-18-2 21720808111 cusion 8*8*11.5mm 1

42-18-3 30211310101 touch switch

42-18-4 30444200241 insert ware wire

42-18-5 31081010104 electrolyze capacitor

PK-A06-P3（L=5mm）

L=240mm-4Pin-2.0mm

100uF-10V-Z（Ф5*5mm/D=2.0mm）

42-18-6 31618027002 VFD screen VFD18-027-B 1

42-18-7 3250511QS01 remote head GP1UX511QS 1

LED

1

1

LED1

VFD

SW1,SW2,SW26,SW27,SW29

5

1

C703,C707

2

VFD705

REM701

42-18-8 51115002S01 front panel label assy

HT5202-ZC04-02（USB）

42-18-8-1 30122405001 label socket 24pin-0.5mm 1

42-18-8-2 30315202033 PCB board

HT5202-ZC04-02（B）

42-18-8-3 30711021AJ1 label resistor 1KΩ-1/10W-J-0603 1

42-18-8-4 30711031AJ1 label resistor 10KΩ-1/10W-J-0603 8

42-18-8-5 30715631AJ1 label resistor 56KΩ-1/10W-J-0603 1

1

CN4

1

R754

R745,R749,R748,R738,R702-705,

R739

42-18-8-6 31111010501 label capacitor 100PF-50V-K-0603 3

C711,C712,C713

42-18-8-7 31111020501 label capacitor 1000PF-50V-K-0603 1

42-18-8-8 31111040502 label capacitor 0.1uF-50V-Z-0603 2

42-18-8-9 31243041481 label diode 1N4148-1206 2

42-18-8-10 3140PT63111 IC

42-19 52213103M01 coding switch assy HT3103-ZC01-02 1

42-19-1 30221310101 coding switch assy 1

42-19-2 30120420001 socket 4pin-2.0mm 1

42-19-3 52213103S01 coding switch label assy HT3103-ZC01-02 1

43 51515000M01 decoding board assy HT3103-ZC01-02 1

43-1 209060306W1 screw 3*6PWB 9

43-2 209060308Z1 screw 3*8PWB 1

43-3 209060310W1 screw 3*10PWB 4

43-4 21201310101 amplifier board bracket HT3101 2

43-5 21201310102 radiator bracket HT3101 1

43-7 22101310105 mica pcs 18*13mm 1

PT6311（QFP-52PIN）

1

C705

C704,C706

D114,D115

IC701

SW1

CN2

IC

FEP16DT

43-8 22101310106 insulated pipe Φ3mm 1

43-9 30110279201 power socket 2Pin-7.92mm 2

43-12 30601310301 transformer

43-13 308130002J1 carbon resistor 30Ω-2W-J 1

43-14 308133401J1 carbon resistor 330KΩ-1W-J 1

43-15 308168301J1 carbon resistor 68KΩ-1W-J 1

43-16 308247103J1 metal film resistor 470Ω-3W-J 1

43-17 308302703F1 metal film resistor 0.27Ω-3W-J 1

43-18 30885R00001 heat agile resistor 5Ω 1

43-33 313110N60C1 mos pipe 10N60C 1

43-34 3140078L051 IC

43-35 31400PC8171 light lotus PC817 1

43-36 31400TL4311 IC

EC35/130W-L=250UH（THT2827）

78L05（TO-92）

TL431（1%）TO-92

FEP16DT

CON1,CON2

TR1

1

R55

R54

R4

R61

R48

VDR1

H2

U30

1

PH1

IC2

1

43-37 314FAN75541

IC（PWM）

FAN7554 1

IC1

43-38 314TDA89471

IC（POWER） TDA8947J（SOT243-1）

43-39 31728413012 AV output jack AV1-8.4-13S 1

43-40 31728413045 AV output jack AV4-8.4-13D 1

43-41 31728413066 AV output jack AV6-8.4-13D 1

43-42 3177WP12111 12 chip wire nip WP12-11C 1

43-43 317B2104212 SCART output jack RC-2104A 1

43-44 31802503151 insurance pipe

T3.15A-250V（VDE/UL）

43-45 31902200101 insurance pipe socket 2

43-46 32101310101 chip radiator HT3101 2

43-47 32101310103 main radiator HT3101-WJ21-02 1

43-48 32402000002 magnetic pearl 3.5*4*1.3 1

43-49 32402050001 magnetic pearl

43-50 32403060001 power filter

43-53-1 31081000166 electrolyze capacitor

43-53-2 31081000167 electrolyze capacitor

50Ω（DIP）

60mH*2（DIP）

10uF-16V-Z（Φ4*5mm/D=2.5mm）

10uF-16V-Z（Φ5*11mm/D=5mm）

31

U5,U24

2

JR2

JR3

JR1

WP1

S1

FUSE1

1

D25

FB1,FB2

2

L3

1

EC16,EC22

2

EC25,EC27,EC28,EC32-35,EC37-43,EC45,EC47,EC48,

43-53-3 3108101016C electrolyze capacitor

43-53-4 3108101016D electrolyze capacitor

43-53-5 31081010355 electrolyze capacitor

43-53-6 31081020164 electrolyze capacitor

43-53-7 31081R00502 electrolyze capacitor

43-53-8 31082200165 electrolyze capacitor

43-53-9 31082210168 electrolyze capacitor

43-53-10 31082210253 electrolyze capacitor

43-53-11 31084700166 electrolyze capacitor

43-53-12 31084700167 electrolyze capacitor

43-53-13 31084700503 electrolyze capacitor

43-53-14 31084710163 electrolyze capacitor

100uF-16V-Z（Ф5*11mm/D=5mm）

100uF-16V-Z（Ф6.3*5mm/D=2.5mm）

100uF-35V-Z（Ф6.3*11mm/D=5mm）

1000uF-16V-Z（Φ10*17mm/D=5mm）

1uF-50V-Z（Φ5*11mm/D=5mm）

22uF-16V-Z（Ф5*11mm/D=5mm）

220uF-16V-Z（Ф6.3*11mm/D=5mm）

220uF-25V-Z（Φ8*12mm/D=5mm）

47uF-16V-Z（Ф5*11mm/D=5mm）

47uF-16V-Z（Ф5*5mm/D=2.5mm）

47uF-50V-Z（Φ6.3*11mm/D=5mm）

470uF-16V-Z（Ф8*12mm/D=5mm）

EC53,EC54,EC56,EC60,EC61,EC70-77,C229

EC1-3,EC12-15,EC23,EC36,EC58,C86,C233

12

EC4,EC7,EC9,EC17,EC10,EC26,

6

C227,C228

2

C223,C234

2

C216,C215

2

EC30,EC31,EC50,EC90,C203,C207

6

EC5,EC8,EC11,EC29,EC49,EC62,C208,C204

8

C226,C230

2

EC44,EC46,EC63,C236

4

EC18,EC19,EC20,EC21,C224,

5

C214

1

EC6

1

43-53-15 31084710252 electrolyze capacitor

y

470uF-25V-Z（Ф8*14mm/D=5mm）

C209,C210,C211,C212,C213

5

43-53-16 31084710353 electrolyze capacitor

43-53-17 31310085502 audion

43-53-18 31310C80502 audion

43-53-19 51515000S01 decoding board label ass

470uF-35V-Z（Φ10*17mm/D=5mm）

8550C（TO-92C）

C8050（TO-92C）

HT3103-ZC01-02 1

1

9

4

43-53-19-1 30122405001 label socket 24pin-0.5mm 2

43-53-19-2 30313103072 PCB

HT3103-ZC01-02（B）

1

43-53-19-3 30710001AJ1 label resistor 0Ω-1/10W-J-0603 10

43-53-19-4 30711001AJ1 label resistor 10Ω-1/10W-J-0603 4

43-53-19-5 30711011AJ1 label resistor 100Ω-1/10W-J-0603 13

43-53-19-6 30711021AF1 label resistor 1KΩ-F-0603 5

43-53-19-7 30711021AJ1 label resistor 1KΩ-1/10W-J-0603 29

43-53-19-8 30711031AJ1 label resistor 10KΩ-1/10W-J-0603 43

C206

Q3,Q14,Q15,Q18,Q19,Q27,Q31,Q32,Q33

Q4,Q5,Q11,Q12

CN8,CN4

R35,R43,R60,R100,R63,R73,R304,R305,R313,R312

R244,R10,R17,R18

R31,R67,R79,R136,R137,R152,R161,R173,R310,R311,R85,R83,R167

R96,R256,R247,R249,R254

R11,R20,R58,R66,R68,R70,R71,R78,R82,R186,R198,R199,R201,R297

R204-207,R220,R240,R251,R281-288,

R7,R8,R39,R45,R50,R59,R64,R69,R81,R124,R128,R130,R132,R135,R140,

R149,R153,R160,R162,R166,R168,R172,R174,R182,R183,R210,R211,R216,

R217,R242,R274-276,R278-280,R289,R290,R306,R307,R316,R317,R243

43-53-19-9 30711041AJ1 label resistor 100KΩ-1/10W-J-0603 5

43-53-19-10 30711221AF1 label resistor 1.2KΩ-1/10W-F-0603 3

43-53-19-11 30711511AJ1 label resistor 150Ω-1/10W-J-0603 3

43-53-19-12 30711521AJ1 label resistor 1.5KΩ-1/10W-J-0603 1

43-53-19-13 30711541AJ1 label resistor 150KΩ-1/10W-J-0603 3

43-53-19-14 30711811AJ1 label resistor 180Ω-1/10W-J-0603 2

43-53-19-15 30711R01AJ1 label resistor 1Ω-1/10W-J-0603 1

43-53-19-16 30712011AJ1 label resistor 200Ω-1/10W-J-0603 1

43-53-19-17 30712021AJ1 label resistor 2KΩ-1/10W-J-0603 13

43-53-19-18 30712031AJ1 label resistor 20KΩ-1/10W-J-0603 8

43-53-19-19 307322014J1 label resistor 22Ω-1/4W-J-1206 1

43-53-19-20 30712201AJ1 label resistor 22Ω-1/10W-J-0603 6

43-53-19-21 30712211AJ1 label resistor 220Ω-1/10W-J-0603 4

R38,R188,R196,R194,R195,

R33,R108,R125

R102,R103,R104

R23

R29,R93,R97

R80,R115

R92

R133

R88,R99,R147,R150,R151,R155,R184,R185,R197,R200,R222,R223,R239

R253,R28,R123,R148,R159,R165,R171,R134

R32

R3,R5,R6,R202,R203,R9

R180,R191,R252,R255

43-53-19-22 30712221AJ1 label resistor 2.2KΩ-1/10W-J-0603 5

R19,R40,R42,R122,R187

43-53-19-23 30712231AJ1 label resistor 22KΩ-1/10W-J-0603 8

43-53-19-24 30712R21AJ1 label resistor 2.2Ω-1/10W-J-0603 2

43-53-19-25 30713031AJ1 label resistor 30KΩ-1/10W-J-0603 8

43-53-19-26 30713301AJ1 label resistor 33Ω-1/10W-J-0603 13

43-53-19-27 30713311AJ1 label resistor 330Ω-1/10W-J-0603 1

43-53-19-28 30713331AF1 label resistor 33KΩ-1/10W-F-0603 1

43-53-19-29 30713631AF1 label resistor 36KΩ-F-0603 3

43-53-19-30 30713931AJ1 label resistor 39KΩ-1/10W-J-0603 10

43-53-19-31 30714711AJ1 label resistor 470Ω-1/10W-J-0603 17

43-53-19-32 30714721AJ1 label resistor 4.7KΩ-1/10W-J-0603 13

43-53-19-33 30714741AJ1 label resistor 470KΩ-1/10W-J-0603 2

43-53-19-34 30715121AJ1 label resistor 5.1KΩ-1/10W-J-0603 2

43-53-19-35 30715611AJ1 label resistor 560Ω-1/10W-J-0603 1

43-53-19-36 30715621AJ1 label resistor 5.6KΩ-J-0603 2

R208,R209,R212,R213,R214,R215,R221,R246

R1,R2

R138,R139,R143,R144,R156,R157,R176,R177

R12,R16,R21,R74,R226,R227,R228,R229,R230,R231,R232,R233,R234

R76

R36

R178,R179,R241

R120,R131,R145,R158,R164,R170,R235,R236,R237,R238

R121,R141,R142,R154,R163,R169,R175,R181,R189,R248,R250

R192,R218,R219,R295,R300,R296

R44,R46,R47,R56,R57,R65,R107,R113,R114,R118,R119,R298,R299

R98,R87

R24,R25

R30

R90,R95

43-53-19-37 30715R11AJ1 label resistor 5.1Ω-1/10W-J-0603 2

43-53-19-38 30716811AJ1 label resistor 680Ω-1/10W-J-0603 3

43-53-19-39 30716821AJ1 label resistor 6.8KΩ-1/10W-J-0603 4

43-53-19-40 30717501AJ1 label resistor 75Ω-1/10W-J-0603 3

43-53-19-41 30717521AJ1 label resistor 7.5KΩ-1/10W-J-0603 1

43-53-19-42 30719101AJ1 label resistor 91Ω-1/10W-J-0603 2

43-53-19-43 307300014J1 label resistor 0Ω-1/4W-J-1206 1

43-53-19-44 307320114J1 label resistor 200Ω-1/4W-J-1206 2

43-53-19-45 30732R214J1 label resistor 2.2Ω-1/4W-J-1206 8

43-53-19-46 307347114J1 label resistor 470Ω-1/4W-J-1206 2

43-53-19-47 30734R714J1 label resistor 4.7Ω-1/4W-J-1206 3

43-53-19-48 307375014J1 label resistor 75Ω-1/4W-J-1206 7

43-53-19-49 3091031A081 label arrange resistor 10KΩ*4-1/10W-J-0603 1

R41,R34,

R105,R308,R309

R291,R292,R293,R294

R101,R302,R106

R127

R77,R111

R53

R86,R257

R14,R15,R22,R26,R27,R126,R129,R146

R89,R94

R245,R263,D18

R109,R110,R116,R117,R260,R261,R262

RN6