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G15
User Manual
21 pgs3.28 Mb0

SANDPIPER G15 User Manual

11.19
284.16
2.25
57.15
20.83
529.20
2.25
57.15
8.00
203.20
4.00
101.60
2.18
55.39
1 1/2 NPT DISCHARGE PORT
20.41
518.41
4.68
118.87
4.68
118.87
11.19
284.16
2.00
50.80
22.41
569.21
12.87
326.90
DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D
ON 3.88" DIA. BOLT CIRCLE
SERVICE & OPERATING MANUAL
Original Instructions
Certied Quality
Model G15
Metallic Design Level 1
Natural Gas-Operated Diaphragm Pumps
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: Gas END5: WET END6: OPTIONAL7: WARRANTY
Quality System
ISO 9001 Certied
Environmental Management System
ISO 14001 Certied
Certied to CSA Technical Letter No, R-14
Certied to ANSI LC6-2008
Warren Rupp, Inc.
800 N. Main St.,
Manseld, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2014 Warren Rupp, Inc.
All rights reserved
sa nd pi pe rp um p. co m
Safety Information
IMPORTANT
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When the pump is used for materials that tend to settle out or solidify, the pump should be ushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.
CAUTION
Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
WARNING
When used for toxic or aggressive uids, the pump should always be ushed clean prior to disassembly.
Before maintenance or repair, shut off the compressed gas line, bleed the pressure, and disconnect the gas line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
Gasborne particles and loud noise hazards. Wear eye and ear protection.
In the event of diaphragm rupture, pumped material may enter the gas end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the gas exhaust must be piped to an appropriate area for safe containment.
Take action to prevent static sparking. Fire or explosion can result, especially when handling ammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.
This pump is pressurized internally with gas pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
kg
Use safe practices when lifting
Grounding the Pump
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking. Fire or explosion can result, especially when handling ammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.
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Table of Contents
SECTION 1: PUMP SPECIFICATIONS ................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ......5
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide
SECTION 3: EXPLODED VIEW ...........................8
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY
SECTION 4: GAS END .....................................11
• Aluminum Gas Valve Assembly
• Stainless Steel Gas Valve Assembly
• Pilot Valve Assembly
• Intermediate Assembly
SECTION 5: WET END .....................................14
• Diaphragm Drawings
• Diaphragm Servicing
• Pumping Hazardous Liquids
SECTION 7: WARRANTY & CERTIFICATES ....17
• Warranty
• CE Declaration of Conformity - Machinery
• ATEX Declaration of Conformity
• ATEX Summary of Markings
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g15mdl1sm-rev0614
Explanation of Pump Nomenclature
II 2GD T5
II 2GD T5
Your Model #:
G
__ ____ __ __ __ __ __ __ __ __ __ ____
(ll in from pump nameplate)
1: PUMP SPECS
Pump Pump Check Design Wetted Diaphragm/ Brand Size Valve Level Material
Model #:
G XX X X X X X X X X X XX
Pump Brand
G Natural Gas Operated
Pump Size
15 1½"
Check Valve Type
B Ball
Design Level
1 Design Level
Wetted Material
S Stainless Steel A Aluminum
Diaphragm/Check Valve Materials
B Nitrile/Nitrile T PTFE -Nitrile/PTFE
5 Nitrile/PTFE
Check Valve Seat
T PTFE S Stainless Steel A Aluminum
Non-Wetted Material Options
A Painted Aluminum B
Unpainted Aluminum with Stainless Steel Gas Valve
D Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings X Unpainted Aluminum 0 Unpainted Aluminum/FKM Elastomers V Unpainted Aluminum/FKM Elastomers S Stainless Steel/ S02/304 SS Hardware T Stainless Steel/ 316 Stainless Hardware 7 Painted Stainless Steel 8 Stainless Steel/FKM Elastomers 9 Painted Stainless Steel/FKM Elastomers
Porting Options
N NPT Threads B BSP (Tapered) Threads R 150# Raised Face 1 1/2" ANSI Flange w/ Threaded Pipe Connections W 150# Welded Raised Face 1 1/2" ANSI Flanged Manifolds
Pump Style
S Standard
Mufer Options
X NoMufer*
Check Valve
Check Valve Non-Wetted
Seat Material Options Style Options Options
Porting Pump Mufer Pump
Your Serial #: (ll in from pump nameplate) _____________________________________
ATEX Detail
II 1G c T5
(1)
(2)
1 • Model G15 Metallic
II 3/1 G c T5 II 1D c T100°C † I M1 c I M2 c Models equipped with Wetted Option S Non-Wetted Options S, T, 7, 8, or 9, Pump Option X.
Note: See ATEX Explanation of EC-Type Certicate
II 2G c T5 II 3/2 G c T5 II 2D c T100°C † Models equipped with Wetted Options A or S, All Non-Wetted Options, Pump Option X.
Note: See ATEX Explanation of Type Examination Certicate
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g15mdl1sm-rev0614
Performance
G15 METALLIC
SUCTION/DISCHARGE PORT SIZE
• 1½"
CAPACITY
• 0 to 106 gallons per minute (0 to 401 liters per minute)
GAS DISTRIBUTION VALVE
• No-lube, no-stall design
SOLIDS-HANDLING
• Up to .25 in. (6mm)
HEADS UP TO
• 100 psi or 231 ft. of water (7 bar or 70 meters)
MAXIMUM OPERATING PRESSURE
• 100 psi (7 bar)
DISPLACEMENT/STROKE
• .41 Gallon / 1.55 liter
SHIPPING WEIGHT
• Aluminum 53 lbs. (24kg)
• Stainless Steel 95 lbs. (43kg)
These pump models are designed to pump the following uids:
Crude Oil, Salt Water, Drilling Mud, Condensate, Lubrication Oils, Glycol, Caustic Liquids, and Acids.”
7
6
5
4
HEAD
3
2
1
0
MODEL G15 Metallic Performance Curve
40 (68)
50 (85)
50
40
70 80 90 100 11060
BAR
100
90
80
70
60
50
40
30
20
10
PSI
0
0
10 (17)
20 (34)
100 PSI (6.8 Bar)
80 PSI (5.44 Bar)
60 PSI (4.08 Bar)
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
10
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
30 (51)
Gas Inlet Pressure
30
20
U.S. Gallons per minute
Liters per minute
CAPACITY
Exhaust Gas: The exhausted natural gas must be vented to a low pressure safe location in accordance with
local re safety and environmental codes, or in the absence of local codes, an industry or nationally recognized
code having jurisdiction over the specic installations, and/or CAN/CGA B149, Installation Codes
30
20
10
0
4254003753503253002752502252001751501251007550250
NPSHR
FEET
METERS
9.1
7.6 6
4.5 3
1.5
1: PUMP SPECS
Materials
Material Prole:
CAUTION! Operating temperature limitations are as follows:
FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic uid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE;
molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated
temperatures.
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
Forspecicapplications,alwaysconsulttheChemicalResistanceChart.
Operating
Temperatures:
Max. Min.
350°F 177°C
190°F
88°C
220°F 104°C
-40°F
-40°C
-10°F
-23°C
-35°F
-37°C
Ambient temperature range: -20°C to +40°C Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
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Model G15 Metallic • 2
g15mdl1sm-rev0614
Dimensional Drawings
11.19
284.16
2.25
57.15
20.83
529.20
2.25
57.15
4.00
2.18
55.39
1 1/2 NPT DISCHARGE PORT
1 1/2 NPT SUCTION PORT
16.65
422.95
2.18
55.39
11.71
297.55
20.83
529.20
22.13
562.09
9.53
242.16
.6316
1" NPT EXHAUST PORT
11.19
284.16
2.25
57.15
20.83
529.20
2.25
57.15
8.00
203.20
4.00
101.60
2.18
55.39
1 1/2 NPT DISCHARGE PORT
1 1/2 NPT SUCTION PORT
G15 Metallic - NPT
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
1: PUMP SPECS
20.83
529.20
11.71
297.55
2.18
55.39
1" NPT EXHAUST PORT
16.65
422.95
9.88
250.83
11.19
1" NPT EXHAUST PORT
22.13
562.09
9.53
242.16
1 1/2 NPT SUCTION PORT
2.18
.6316
R.25
6.35
55.39
2.25
57.15
4.00
101.60
284.16
8.00
203.20
2.25
57.15
1 1/2 NPT DISCHARGE PORT
20.83
529.20
7.00
203.20
AIR INLET 3/4" NPT
4.94
125.46
12.06
306.44
177.80
4.00
101.60
8.00
3 • Model G15 Metallic
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g15mdl1sm-rev0614
Dimensional Drawings
20.41
518.41
4.68
118.87
4.68
118.87
11.19
284.16
2.00
50.80
22.41
569.21
DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE
SUCTION PORT
1 1/2" RF 150# ANSI 5/8" DIA.,(4) HOLES EW. SPC'D. ON
3.88" DIA. BOLT CIRCLE
16.63
422.28
22.91
581.91
.38
9.53
2.00
50.80
3.00
76.20
2.00
50.80
13.41
340.55
9.41
238.95
20.41
518.41
4.68
118.87
4.68
118.87
11.19
284.16
2.00
50.80
22.41
569.21
12.87
326.90
DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE
SUCTION PORT
1 1/2" RF 150# ANSI 5/8" DIA.,(4) HOLES EW. SPC'D. ON
3.88" DIA. BOLT CIRCLE
G15 Metallic - ANSI Flange
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
24.85
631.19
20.41
518.41
13.41
340.55
2.00
2.00
50.80
50.80
11.19
284.16
16.63
422.28
22.91
581.91
SUCTION PORT
1 1/2" RF 150# ANSI
9.41
238.95
.38
9.53
3.00
76.20
5/8" DIA.,(4) HOLES EW. SPC'D. ON
3.88" DIA. BOLT CIRCLE
2.00
50.80
4.68
118.87
4.68
118.87
12.87
326.90
DISCHARGE PORT 1 1/2" RF 150# ANSI 5/8" DIA,(4) HOLES EQ. SPC'D ON 3.88" DIA. BOLT CIRCLE
22.41
20.41
518.41
569.21
1: PUMP SPECS
1" NPT EXHAUST PORT
7.00
10.61
177.80
269.49
3.00
76.20
12.88
327.03
4.94
125.41
6.44
163.51
9.88
250.83
BOTTOM VIEW
AIR INLET 3/4" NPT
.50
MOUNTING HOLES
12.70
R.25
6.35
4.00
6.44
101.60
163.45
12.87
326.90
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g15mdl1sm-rev0614
Model G15 Metallic • 4
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