Samsung SGH-P900 Service Manual

GSM TELEPHONE
SGH-P900
GSM TELEPHONE
CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
6. Disassembly and Assembly instructions
7. MAIN Electrical Parts List
8. Block Diagrams
9. PCB Diagrams
10. Flow Chart of Troubleshooting
11. Reference data
contents
1. Safety Precautions
1-1. Repair Precaution ...........................................................................1-1
1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................1-2
2. Specification
2-1. GSM General Specification ..............................................................2-1
2-2. GMSK TX power Level ....................................................................2-2
2-3. EDGE TX power Level ....................................................................2-3
3. Product Function
3-1. Main Function ................................................................................3-1
4. Array course control
Software Downloading
4-1. Downloading Binary Files ................................................................4-2
4-2. Pre-requsite for Downloading ..........................................................4-2
4-3. S/W Downloader Program ...............................................................4-3
5. Exploded View and Parts List
5-1. Cellular phone Exploded View .........................................................5-1
5-2. Cellular phone Part list ...................................................................5-2
6. Disassembly and Assembly instructions
6-1. Disassembly 6-2. Assembly
7. MAIN Electrical Pa rts List
8. Block Diagrams
9. PCB Diagrams
9-1. Main .............................................................................................9-1
contents
10. Flow Chart of Troubleshooting
10-1. Baseband
10-1-1. Power ON ..............................................................................10-1
10-1-2. Initial ....................................................................................10-6
10-1-3. Sim Part ..............................................................................10-10
10-1-4. Microphone Part ...................................................................10-12
10-1-5. Speaker Part ........................................................................10-14
10-1-6. Camera Part ........................................................................10-17
10-1-7. Mp3 play Part ......................................................................10-19
10-1-8. TV OUT ...............................................................................10-21
10-2. RF
10-2-1. EGSM RX .............................................................................10-22
10-2-2. DCS RX ...............................................................................10-23
10-2-3. PCS RX ...............................................................................10-25
10-2-4. EGSM TX .............................................................................10-26
10-2-5. DCS & PCS TX .....................................................................10-27
11. Reference data
1. Safety Precautions
1-1. Repair Precaution
Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test,
because specipicty of cellular phone is sensitive for surrounding interference(RF noise).
Be careful to use a kind of magnetic object or tool,
because performance of parts is damaged by the influence of manetic force.
Surely use a standard screwdriver when you disassemble this product,
otherwise screw will be worn away.
Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
Repair after separate Test Pack and Set because for short danger (for example an
overcurrent and furious flames of parts etc) when you repair board in condition of
connecting Test Pack and tuning on.
Take specially care of soldering, because Land of PCB is small and weak in heat.
Surely tune on/off while using AC power plug, because a repair of battery charger is
dangerous when tuning ON/OFF PBA and Connector after disassembing charger.
Don't use as you pleases after change other material than replacement registered on SEC
System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
1-1
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Safety Precautions
1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easilly by static electricity. Such parts are called by
ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity
prevention string on wrist.
Use earthed soldering steel when you connect or disconnect ESD.
Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by
static electricity.
Don't unpack until you set up ESD on product. Because most of ESD are packed by box
and aluminum plate to have conductive power,they are prevented from static electricity.
You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place or a circuit board.
1-2
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2. Specification
2-1. GSM General Specification
GSM 900
Freq. Band[MHz]
Uplink/Downlink
ARFCN range
Tx/Rx spacing 45 MHz 95 MHz 80 MHz
Mod. Bit
rate/
Bit Period
Time Slot
Period/Frame Period
Modulation
MS Power
GPRS
EDGE
GPRS 0.3 GMSK 0.3 GMSK 0.3 GMSK
EDGE 8PSK 8PSK 8PSK
GPRS 33 dBm~5 dBm 30 dBm~0 dBm 30 dBm~0 dBm
EDGE 27~5 dBm 26~0 dBm 26~0 dBm
880~915 925~960
0~124
&975~1023
270.833 Kbps
3.692 us
812.5 Kbps
3.692 us
576.9 us
4.615 ms
DCS1800 PCS1900
1710~1785 1805~1880
512~885 512~810
270.833 Kbps
3.692 us
812.5 Kbps
3.692 us
576.9 us
4.615 ms
270.833 Kbps
1850~1910 1930~1990
3.692 us
812.5 Kbps
3.692 us
576.9 us
4.615 ms
Power
Level
Sensitivity -102 dBm -100 dBm -102 dBm
TDMA Mux
Cell Radius 35 Km 2 Km 2 Km
GPRS 5pcl~19pcl 0pcl~15pcl 0pcl~15pcl
8~19(class E2)
EDGE
8
2-1
2~15(class E2) 2~15(class E2)
88
Specification
2-2. GMSK TX power Level
TX Power
control
level
5 33±2 dBm
6 31±3 dBm
7 29±3 dBm
8 27±3 dBm
9 25±3 dBm
10 23±3 dBm
11 21±3 dBm
12 19±3 dBm
13 17±3 dBm
14 15±3 dBm
15 13±3 dBm
GSM900
TX Power
control
level
0 30±2 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
DCS1800
TX Power
control
level
0 30±2 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
PCS1900
16 11±5 dBm
17 9±5 dBm
18 7±5 dBm
19 5±5 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-2
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-3. EDGE TX Power Level
Specification
TX Power
control
GSM850
level
827±3dBm
925±3dBm
10 23±3 dBm
11 21±3 dBm
12 19±3 dBm
13 17±3 dBm
14 15±3 dBm
15 13±3 dBm
16 11±5 dBm
17 9±5 dBm
18 7±5 dBm
TX Power
control
DCS1800
level
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
TX Power
control
PCS1900
level
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
19 5±5 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-3
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
3. Product Function
Main Function
-Digital Multimedia Broadcasting(DMB)
-Camera and camcorder
-Music player
-Bluetooth
-Phone to TV
-Web browser
-File viewer
-Java
-Multimedia Message Service(MMS)
-E-mail
3-1
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4. Array course control
Test Jig (GH80-03307A)
Test Cable (GH39-00127A)
RF Test Cable (GH39-00397A )
4-1
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Array course control
4-1. Downloading Binary Files (1)
•Swift Model firmware is composed of 2 files
–*.s3 : Main source binary.
–*.cts : Default Contents Files
•Downloading program There are two kinds of Downloader – single downloader,
multi do wnloader
–S/W for downloading firmware (binary images) to the Swift Model
–No need to install the S/W. Just unzip the compressed file or copy it.
–Totally 8 mobiles can be downloaded at the same time ( in case of multi
downloader)
•Prerequisite
Downloader ( Single or Multi downloader)
The firmware
Data Cable
4-2. Single Downloader
•HowToDo
1. Prepare 2 files which are explained before this procedure.
2. Execute the downloading SW, Optiflash for SGH-P900
3. Press '*' and Press Power Button.
4. Press Options - Settings Menu.
5. Set 'Specify hardware platform'.
6. Set COM Port & Max. transfer speed.
7. Set default contents file settings & Select default contents file.
8. Select binary file.
9. Press 'OK'
10. Press 'Flash' button.
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4-2
4-3. HOW TO USE Download
Upload the downloader by double-clicking the“Optiflash.exe”
Array course control
Select the“Options” -> “Settings” -> “Generic” -> “Specify hardware platform”.
Choose hardware platform for the downloader file setting.
Set the everything else as the default values which are shown below
'CustomerT:SGH-P900IMAGE 40MB (USB_CRC)'
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Array course control
Select the COM port where the download cable is connected
Up to eleven ports are supported. Additionally you can select the maximum
transfer speed Optiflash will use to communicate with the phone. However,
Optiflash will use a slower speed if either the PC’s or the phone’s serial
hardware is incapable of handling the selected speed.
4-4
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Select the “Default Contents” -> “Browse”
Set the directory path and choose
the default contents file, for example “P900_DC.cts”,
for the downloader default contents file save.
And Select “Flash Option” -> “S-Record with Contents”.
Array course control
Select the“Flash&Verify” -> “Browse”
Set the directory path and choose
the lates t s/w binary, for example “P900XXFDD.s3”,
for the downloader binary setting.
4-5
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Array course control
Click “OK” button then press “Flash”.
Power on mobile phone with battery or charger.
Downloader will upload the binary file as below for
the downloading.
When downloading is finished successfully,
there is a “All is well” message.
After finishing downloading, Certain memory resets
should be done to guarantee the normal performance.
Confirm t he downloaded version name by key-string(*#5002#8376263#)
Memory reset w ill be done by pressing the following key-strings.
Full Reset :“*2767*3855#” will reboot the phone automatically.
4-6
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5. Exploded View and Parts List
5-1. Cellular phone Exploded View
QCA01
QFR01
QVO01
QKP01
QMP01
QME01
QSP02
QHI03
QWD05
QSC12
QMI03
QHI01
QFU02
QKP02
QFL02
QME03
QCR58
QCR05
QAN02
QSP01
QSH01
QRE01
QCR05
QSC13
QSC14
QCR31
QBA01
QBA00
QRF01
QAN11
QAN05
QRF03
QCH05
QIF01
QFU01
QCR17
QHI08
QLC01
QMO01
QAR01
QMW01
QFL01
5-1
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Exploded View and Parts List
5-2. Cellular phone Parts list
Design LOC Discription SEC CODE
QAN02
QAN05
QAN11
QAR01
QBA00
QBA01
QCA01
QCH05
QCR05
QCR17
QCR31
QCR58
QFL01
QFU01
QHI03
QIF01
QKP01
QKP02
QLC01
QME01
QME03
QMI03
QMO01
QMP01
QMW01
QRE01
QRF01
QRF03
QSC12
QSC13
QSC14
QSH01
QSP01
QSP02
QWD05
QFR01
QFU02
QFL02
INTENNA-SGHP900 GH42-00793A
MEC-INTENNA CONTACT GH75-08168A
ASSY-CUSHION-CUSHION RUBBER IN GH98-01077A
AUDIO-RECEIVER 3009-001197
ASSY-CASE-BATTERY GH98-00727B
INNER BATTERY PACK-1000MAH,BLA GH43-02018A
UNIT-CAMERA GH59-02734A
PMO-T FLASH COVER GH72-26714B
SCREW-MACHINE 6001-001478
SCREW-MACHINE 6001-001460
SCREW-MACHINE 6001-001795
SCREW-MACHINE 6001-001870
MEC-FOLDER LOWER SUB GH75-08525A
MEC-FOLDER UPPER SUB GH75-08526B
MEC-DUMMY HINGE GH75-08536A
PMO-INTERFACE COVER GH72-26712B
MEC-KEYPAD(XEG/ZKA) GH75-08530A
MEC-KEY FOLD(MP3) GH75-09538A
MEA-LCD MODULE KIT GH97-05932A
UNIT-KEY FPCB GH59-02723A
UNIT-CON TO CON ASSY GH59-02722A
RMO-MIC HOLDER GH73-05839A
MOTOR DC-SGHP900 GH31-00246A
PBA MAIN-SGHP900 GH92-02508A
AS-LCD WINDOW GH81-02759A
MEC-REAR COVER SUB GH75-08537B
MPR-TAPE RF PC SHEET GH74-22378B
PMO-EARJACK COVER GH72-26713B
RMO-CUSHION FOLDER SCREW GH73-05837A
PMO-CUSHION REAR SCREW R GH72-30139B
PMO-CUSHION REAR SCREW L GH72-30140B
MEC-SHILD COVER GH75-08538A
SPEAKER 3001-001865
SPEAKER 3001-001866
MEC-DECORATION ARM GH75-09315A
MEC-FRONT COVER SUB GH75-08524B
QVO01 MEC-SIDE KEY GH75-08539A
MEC-ARM UPPER GH75-08527A
QHI01 MEC-HINGE GH75-08535A
MEC-ARM LOWER GH75-08529A
QCR58 SCREW-MACHINE 6001-001870
QHI08 MEC-HINGE SWING GH75-08634A
5-2
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Exploded View and Parts List
Discription SEC CODE
BAG PE 6902-000297
CBF INTERFACE-DATA LINK CABLE GH39-00423A
ADAPTOR-SGHD500 BLK GH44-00954A
S/W CD-SAMSUNG PC STUDIO 3.0 GH46-00243A
UNIT-EARPHONE GH59-02320A
LABEL(P)-WATER SOAK GH68-02026A
MANUAL USERS-EU GERMAN GH68-09869A
MANUAL USERS-EU ENGLISH GH68-09870A
LABEL(R)-MAIN(EU) GH68-09871A
CUSHION-CASE TA2 MA2 GH69-03868A
BOX(P)-UNIT MAIN(EU) GH69-03869A
RMO-CUSHION SHIELD RUBBER GH73-06767A
MPR-BOHO VINYL LCD CONN GH74-15350A
MPR-VINYL BOHO SUB WIN A GH74-20286A
MPR-VINYL BOHO ARM B GH74-20287A
MPR-VINYL BOHO M/WIN B GH74-20290A
MPR-CUSHION SUB MIC GH74-20528A
MPR-CUSHION IF GASKET GH74-21355A
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6. Disassembly and Assembly instructions
6-1. Disassembly
1
1) Extract two screw covers in the top portion.
2) Open Earphone cover, Memory card cover and IF connector cover.
caution
1) Be careful not to scratch.
2
1) Unscrew six points like a picture below.
2) Disassemble a rear cover from lower part.
caution
1) Be careful not to scratch the outside.
2) Be careful not to deform the rear cover.
1) Unscrew the INTENNA part.
caution
1) Be careful not to scratch or deform the
INTENNA.
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43
1) Lift up the INTENNA a little and unsnap
the LCD connector and CAMERA connector.
2) Pull out those connectors from underside
of INTENNA.
caution
1) Be careful not to damage the speaker, LCD,
and CAMERA FPCB.
2) Be careful not to damage BGA parts.
6-1
Disassembly and Assembly instructions
5
1) Unsnap KEY FPCB CONNECTOR.
2) Disassemble a PBA from shield-can. And
do that from left side.
caution
1) Be careful not to crack the FPCB and
damage the connector.
2) Be careful not to damage BGA parts
7
6
caution!
not flexure
1) Separate FOLDER assembly from FRONT
with pressing the FOLDER hinge.
caution
1) When separating, be careful not to bend
the FRONT.
2) Be careful not to tear or crack the FPCB of
LCD and CAMERA.
3) Be careful not to damage or scratch the
molding.
8
1) Move FPCB to the open side of Hinge-
dummy.
2) Pull out the Hinge-dummy.
caution
1) Be careful not to tear or crack the FPCB of
LCD and CAMERA.
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1) Rotate the LCD to anticlockwise and
extract two screw covers.
2) Unscrew them.
caution
1) Be careful not to damage or scratch the
molding.
6-2
Disassembly and Assembly instructions
9
1) Disassemble a LCD frame from .
Do use a tool.
2) Unsnap a LCD connector.
caution
1) Be careful not to damage or crack the
FPCB and connector.
2) Be careful not to damage or scratch the
molding.
10
1) Take off the motor and receiver from
FOLDER LOWER.
caution
1) When separating, be careful not to cut the
wires of motor and receiver.
11
1) Unscrew 4 points like a picture .
caution
1) Be careful not to damage or scratch the
molding.
12
1) Take off a WIDE VIEW sticker.
2) Unscrew 5 points like a picture below.
3) Disassemble ARM UPPER and ARM LOWER
from each other.
caution
1) Be careful not to damage or scratch the
molding.
6-3
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Disassembly and Assembly instructions
13
1) Pull out a hinge using a nipper.
2) Separate a CAMERA from ARM UPPER.
caution
1) Be careful not to damage the hinge.
2) Be careful not to damage CAMERA FPCB.
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6-2. Assembly
Disassembly and Assembly instructions
1
1) Insert a CAMERA to ARM UPPER.
2) Inert a hinge.
caution
1) Be careful not to damage the hinge.
2) Be careful not to damage CAMERA FPCB.
2
It should be parallel.
1) Insert a hinge-dummy to ARM UPPER .
LCD connector should be parallel with hole of
hinge-dummy.
caution
1) Be careful not to damage CAMERA FPCB.
2) Confirm the direction of hinge-dummy.
43
CAMERA F-PCB
LCD F-PCB
1) Assemble ARM UPPER and ARM LOWER.
caution
1)LCDFPCBshouldbelocatedlowerthan
CAMERA FPCB like a picture.
1) Screw 5 point like a picture .
2) Attach WIDE VIEW sticker.
caution
1) Be careful not to damage or scratch the
molding.
6-5
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