Samsung SGH-E900 Service Manual

GSM TELEPHONE
SGH-E900
GSM TELEPHONE
CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
6. Disassembly and Assembly instructions
7. MAIN Electrical Parts List
8. Block Diagrams
9. PCB Diagrams
10. Flow Chart of Troubleshooting
11. Reference data
Contents
1. Safety Precautions
1-1. Repair Precaution ...........................................................................1-1
1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................1-2
2. Specification
2-1. GSM General Specification ..............................................................2-1
2-2. GSM Tx Power Class ......................................................................2-2
3. Product Function
3-1. Main Function ................................................................................3-1
4. Array course control
Software Downloading
4-1. Downloading Binary Files ................................................................4-2
4-2. Pre-requsite for Downloading ..........................................................4-2
4-3. S/W Downloader Program ...............................................................4-3
5. Exploded View and Parts List
5-1. Cellular phone Exploded View .........................................................5-1
5-2. Cellular phone Part list ...................................................................5-2
6. Disassembly and Assembly instructions
6-1. Disassembly ..................................................................................6-1
6-2. Assembly ......................................................................................6-5
7. MAIN Electrical Pa rts List
8. Block Diagrams
9. PCB Diagrams
9-1. Main .............................................................................................9-1
9-2. LCD ..............................................................................................9-3
Contents
10. Flow Chart of Troubleshooting
10-1. Baseband
10-1-1. Power ON ..............................................................................10-1
10-1-2. Initial ....................................................................................10-4
10-1-3. Sim Part ...............................................................................10-6
10-1-4. Charging Part ........................................................................10-8
10-1-5. Microphone Part ...................................................................10-10
10-1-6. Speaker Part ........................................................................10-12
10-1-7. LCD ....................................................................................10-15
10-1-8. Camera ...............................................................................10-17
10-2. RF
10-2-1. GSM Receiver........................................................................10-19
10-2-2. DCS Receiver........................................................................10-20
10-2-3. PCS Receiver.........................................................................10-21
10-2-4. GSM Transmitter...................................................................10-23
10-2-5. DCS Transmitter....................................................................10-24
10-2-6. PCS Transmitter....................................................................10-25
10-2-7. Bluetooth Part ......................................................................10-27
11. Reference data
1. Safety Precautions
1-1. Repair Precaution
Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because specipicty of cellular phone is sensitive for surrounding interference(RF noise).
Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by the influence of manetic force.
Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away.
Use a thicken twisted wire when you measure level. A thicken twisted wire has low resistance, therefore error of measurement is few.
Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.
Take specially care of soldering, because Land of PCB is small and weak in heat.
Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger.
Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
1-1
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Safety Precautions
1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for e xample IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.
Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.
Use earthed soldering steel when you connect or disconnect ESD.
Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity.
Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity.
You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.
1-2
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2. Specification
2-1. GSM General Specification
GSM900 Phase 1
Freq.
Band[MHz]
Uplink/Downlink
ARFCN range 1~124
Tx/Rxspacing 45MHz 45MHz 95MHz 80MHz
Mod. Bit rate/
Bit Period
Time Slot
Period/Frame
Period
Modulation 0.3 GMSK 0.3 GMSK 0.3 GMSK 0.3 GMSK
MS Power 33dBm~13dBm 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm
890~915 935~960
270.833 kbps
3.692 us
576.9 us
4.615 ms
EGSM 900
Phase 2
880~915 925~960
0~124 &
975~1023
270.833 kbps
3.692 us
576.9 us
4.615 ms
DCS1800
Phase 1
1710~1785 1805~1880
512~885 512~810
270.833 kbps
3.692 us
576.9 us
4.615 ms
PCS1900
1850~1910 1930~1990
270.833 kbps
3.692 us
576.9 us
4.615 ms
Power Class 5 pcl ~ 15 pcl 5pcl~19pcl 0pcl~15pcl 0pcl~15pcl
Sensitivity -102 dBm -102 dBm -100 dBm -100 dBm
TDMA Mux 8 8 8 8
Cell Radius 35 Km 35 Km 2 Km -
2-1
Speclflcation
2-2. GSM Tx Power Class
TX Power
control level
5 33±2 dBm
6 31±2 dBm
7 29±2 dBm
8 27±2 dBm
9 25±2 dBm
10 23±2 dBm
11 21±2 dBm
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9±3dBm
18 7±3 dBm
19 5±3 dBm
GSM900
TX Power
control level
0 30±3 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
DCS1800
TX Power
control level
0 30±3 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
PCS1900
15 0±5 dBm
2-2
15 0±5 dBm
3. Product Function
Main Function
-Camera and camcorder
-Image editor
-MP3 player
-Phonebook
-Name card
-Multimedia Message Service (MMS)
-E-mail
-Voice recorder
-Bluetooth
-Get personal with photo caller I D
-Web bro wser
-Java
-Calendar
3-1
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4. Array course control
Test Jig (GH80-03307A)
Test Cable (GH39-00484A)
RF Test Cable (GH39-00397A)
4-1
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Array course control
Software Downloading
4-1. Downloading Binary Files
• Three binary files for downloading E900. –E900XXYY.s3:Mainsourcecodebinary.
4-2. Pre-requsite for Downloading
• Downloader Program(OptiFlash.exe)
• E900 Mobile Phone
• Data Cable
• Binary files
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1.
Array course control
4-3. S/W Downloader Program
1. Load the binary download programby executing the OptiFlash.exe
2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware
platform”. Choose hardware platform for the downloader file sett ing. Set the everything else as the d efault values which are shown below
4-3
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Array course control
3. Select the COM port when the download cable is connected
Up to twelve ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed
4-4
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Array course control
4. Select the“Flash&Verify” -> “Browse
Set the directory path and choose the latest s/w binary, for example “X810XXYY.s3”,for the downloader binary setting.
4-5
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Array course control
5. Click “OK” button then press “Flash”.
(Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.)
Downloader will upload the binary file as below for the downloading.
6. When downloading is finished successfully, there is a “All is well”
message.
7. After finishing downloading, Certain memory resets should be done to
guarantee the normal performance.
8. Confirm the downloaded version name and etc. :
*#5002*8376263#
Full Reset :
*2767*3855#
4-6
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5. Exploded View and Parts List
5-1. Cellular phone Exploded View
QFR01
QSC02
QCR16
QCR61
QSC01
QFU01
QCA01
QAR01
QIF01
QCA02
QMO01
QMP01
QVK01
QKP01
QME01
QCR05
QCR05
QAN02
QRE01
QVO01
QBA01
QCR26
QMI03
QSP01
QCK01
QKP02
QLC01
QME02
QMP02
QPC01
QMI01
QFL02
QFL01
QCR35
QSC21
QSC20
QBA00
5-1
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Main Electrical Parts List
5-2. Cellular phone Parts list
Design LOC Discription SEC CODE
QAN02 QAR01 QBA00 QBA01 QCA01 QCA02 QCK01 QCR05 QCR16 QCR26 QCR35 QCR61
QFR01 QFU01 QKP01 QKP02
QLC01 QME01 QME02
QMI01
QMI03
QMO01
QMP01 QMP02 QPC01 QSC01 QSC02 QSC20 QSC21
QSP01 QVK01 QVO01
QFL01
QRE01
QFL02 MEC-SLIDE MODULE GH75-09385A
QIF01 PMO-COVER IF GH72-30482A
INNER BATTERY PACK-800MAH,BLK, GH43-01850A
ASSY-KEY-KEYPAD MAIN(EKA/XEF) GH98-00836A
ASSY-KEY-KEYPAD SUB(EKA/XEF) GH98-00835A
PMO-CUSHION DAMPER LOWER R GH72-31288A PMO-CUSHION DAMPER LOWER L GH72-31290A
INTENNA-SGHE900 GH42-00836A
AUDIO-RECEIVER 3009-001198
PMO-COVER BATTERY GH72-30483A
UNIT-CAMERA GH59-03089A
UNIT-CAMERA KEY GH59-03069A
PMO-PWR CAM KEY GH72-30485A
SCREW-MACHINE 6001-001478 SCREW-MACHINE 6001-001878 SCREW-MACHINE 6001-001850 SCREW-MACHINE 6001-001610 SCREW-MACHINE 6001-002008
ASSY-CASE-FRONT GH98-00831A
MEA-SLIDE UPPER ASSY GH97-05923A
MEA-LCD MODULE KIT GH97-05912A
UNIT-METAL DOME(MAIN) GH59-03071A
UNIT-METAL DOME(SUB) GH59-03072A
MICROPHONE-ASSY-SCHV940 GH30-00243A
RMO-MIC HOLDER GH73-06560A
MOTOR DC-SGHE900 GH31-00251A
PBA MAIN-SGHE900 GH92-02709A
PBA SUB-SGHE900 GH92-02739A
MEA-SLIDE FPCB KIT GH97-05913
MPR-TAPE SCREW SHEET FL GH74-23269A
MPR-TAPE SCREW SHEET FR GH74-23268A
SPEAKER 3001-001973
UNIT-VOLUMEKEY GH59-03070A
PMO-VOL KEY GH72-30484A
ASSY-CASE-SLIDE LOWER GH98-00834A
ASSY-CASE-REAR GH98-00833A
5-2
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Main Electrical Parts List
Discription SEC CODE
BAG PE 6902-000297 CBF INTERFACE-DATA LINK CABLE GH39-00444A S/W CD-SAMSUNG PC STUDIO 3.0 GH46-00247A LABEL(P)-WATER SOAK GH68-02026A LABEL(P)-WATER SOAK GH68-02026A MANUAL USERS-EU FRENCH GH68-09787A LABEL(R)-MAIN(FRANCE) GH68-10716A LABEL(P)-OPEN MP3 GH68-11246A BOX(P)-UNIT MAIN(EU) GH69-03893A CUSHION-CASE TA2 MA2 GH69-03899A RMO-RUBBER B/T MODULE GH73-07379A MPR-BOHO VINYL LCD CONN GH74-15350A MPR-TAPE FPCB SUB GH74-23248A MPR-TAPE LCD PCB A GH74-23249A MPR-TAPE LCD PCB B GH74-23250A MPR-TAPE LCD PCB DUAL GH74-23251A MPR-TAPE SHIELD SUB DOME GH74-23252A MPR-TAPE LCD FPCB GH74-23255A MPR-TAPE LCD CONTACT GH74-23256A MPR-TAPE RF SHEET GH74-23260A MPR-CUSHION TOUCH FPCB GH74-23267A MPR-CUSHION FPCB GH74-23270A MPR-TAPE LCD PCB C GH74-23615A MPR-VINYL BOHO TOP LOWER GH74-24023A MPR-VINYL BOHO UPPER A GH74-24024A MPR-VINYL BOHO UPPER B GH74-24025A MPR-VINYL BOHO UPPER C GH74-24026A MPR-VINYL BOHO MAIN WIN GH74-24027A MPR-VINYL BOHO UPPER D GH74-24028A MPR-TAPE INS TOUCH KEY GH74-24029A MPR-TAPE SMD MIC GH74-24031A MPR-SPONGE SMD MIC GH74-24467A MPR-SPONGE KEYPAD MAIN GH74-24468A MPR-TAPE MAIN PCB B GH74-24469A MPR-TAPE FLASH GH74-24508A MPR-VINYL BOHO KEYPAD GH74-24510A MPR-TAPE INS MAIN PBA GH74-24749A ASSY RUBBER-INTENNA CONTACT GH98-01514A
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6. Disassembly and Assembly instructions
6-1. Disassembly
1
1) RELEASE SCREW AT 4POINTS
caution
1. DO NOT MAKE SCRATCH ON CASE
2
1) DETACH FRONT SCREW CAP
2) RELEASE SCREW AT 2 POINT
caution
1. DO NOT MAKE SCRATCH ON CASE
43
1) DISASSEMBLE REAR LOCKING PART USING TOOS
caution
1. DO NOT MAKE SCRATCH ON CASE
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1) PUSH REAR ARROW DIRECTION, CAN DISASSEMBLE
caution
1.DO NOT MAKE SCRATCH ON CASE
2.IN CASE THAT FORCE TO DISJOINT,
BREAKE SPK WIRE. DO NOT TAKE EXCESSIVE FORCE AT REAR
6-1
Disassembly and Assembly instructions
5
1)DISASSEMBLE SPK CONNECTOR
caution
1. DISASSEMBLE BY PROPERLY POWER
2. DO NOT TAKE EXCESSIVE FORCE AT REAR, TAKE CARE BREAKING WIRE
7 8
6
1) DIASSEMBLE VOLUME KEY, CAMERA KEY
caution
1.DO NOT MAKE SCRATCH ON CASE
1) DISASSEMBLE MOTOR BY TOOS
2) DISASSEMBLE VOLUME KEY FPCB BY TOOS
3) DISASSEMBLE CAMERA KEY FPCB BY TOOS
caution
1. WHEN DISASSEMBLE, TAKE CARE DAMAGE AT PARTS
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1) DIASSEMBLE HOOK WHICH FIXED PBA
caution
1. WHEN DISASSEMBLE, TAKE CARE DAMAGE AT PARTS
6-2
Disassembly and Assembly instructions
9
1) UPSIDE DOWN PBA
2) REMOVE TAPE ON FPCB CONNECTOR
caution
1. WHEN DISASSEMBLE, TAKE CARE DAMAGE AT PARTS
10
1) OPEN FPCB CONNECTOR
2) PULL FPCB TO ARROW DIRECTION
caution
1. DO NOT TAKE EXCESSIVE FORCE AT FPCB
11 12
1)DETACH SCREW CAP
1)RELEASE SCREW AT 6 POINT
caution
1. DO NOT MAKE SCRATCH ON CASE
2)RELEASE SCREW AT 4 POINT
1. DO NOT MAKE SCRATCH ON CASE
caution
6-3
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Disassembly and Assembly instructions
13
1) DISASSEMBLE CAMERA AT CONNECTOR
2) REMOVE CAMERA
caution
1. WHEN DISASSEMBLE CAMERA, TAKE CARE BREAKING CAMERA FPCB
14
1) UPSIDE DOWN PBA
2) DETACH TAPE ON TOUCH KEY CON
3) OPEN TOUCH KEY CON
1. LEAVE NO PARTICLE AND NO FINGER
15 16
caution
PRINT LCD AND WINDOW
1) DETACH TAPE ON LCD CONNECTOR
2) OPEN CONNECTOR, PULL LCD FPCB AT CONNECTOR
3) DETACH GOLDEN TAPE AT LCD LOWER END
4) DISASSEMBLE LCD AND PBA
caution
1. WHEN DISASSEMBLE, TAKE CARE DEMAGE ON PBA
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1) DETACH TAPE ON FPCB CONNECTOR
2) REMOVE SOLDERING LEAD ON FPCB
3) OPEN FPCB CONNECTOR, PULL FPCB
caution
1. THROW AWAY FPCB AFTER DISASSEMBLE
6-4
6-2. Assembly
Disassembly and Assembly instructions
1
1) Attatch LCD on PBA.
2) Insert LCD FPCB to CONNECTOR.
3) Attatch tape on LCD FPCB CONNECTOR.
caution
1. Leave no particle and no finger print on LCD.
2. Make sure that FPCB is completely inserted.
2
1)AttatchTapebelowthelineonLCD.
caution
1.KeeptheTAPEbelowthelineonLCD.
1) Insert SLIDE FPCB to CONNECTOR.
2) CLOSE the CONNECTOR.
3) Solder 2POINT beside of FPCB.
4) Attatch TAPE on CONNECTOR.
caution
1. Make sure that FPCB is completely inserted.
2. Don't make the solder disturb other parts.
43
1) Insert TOUCH KEY FPCB to CONNECTOR.
2) CLOSE the CONNECTOR.
3) Attatch TAPE on CONNECTOR.
caution
1. Make sure that FPCB is completely inserted.
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Disassembly and Assembly instructions
5
1) Insert SLIDE LOWER from top to bottom.
2) Drive SCREWS at 4 POINT.
caution
1. Make sure that CAMERA CONNECTOR is completely inserted.
2. Leave no particle and no finger print between LCD and WINDOW.
7
6
1) Put LCD, SPK and PBA on UPPER.
2) Put the CAMERA on UPPER.
3) Connect the CAMERA
caution
1. Do not make SCRATCH on the surface.
8
1) Attatch left and right SCREW CAPs.
2) Press SCREW CAPs.
caution
1. Make sure that the SCREW CAP is completely attatched.
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1) Assemble the FRONT.
2) Drive SCREWS at 6 POINT.
caution
1. Do not make SCRATCH on the surface.
6-6
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