10.1 Tools for troubleshooting ………………………………………10-1
10.2 Abbreviations ……………………………………………………10-4
Page 12
1. Prec
a
n
o
(2) Use only Samsung replacement parts
t
e
s
f
IEC 825. Cl
n
t
o
-
o
utions
1. Warning and cautio
In order to prevent accidents and to prevent damage t
below carefully before servicing the printer and follow
1.1 Safety Warning
(1) Only to be serviced by appropriately qualified servi
High voltages and lasers inside this product are da
qualified service technician.
.
There are no user serviceable parts inside the prin
additions to the printer as these could cause the pr
fire hazards.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to th
Subchapter J for Class 1(1) laser products, and el
orming to the requirements of
laser system and printer are designed so there is n
Class I level during normal operation, user mainte
ass I las
for s afety
the equipment please read the precautions listed
them closely.
ce technician.
ngerous. This printer should only be serviced by a
er. Do not make any unauthorized changes or
inter to malfunction and create an electric shock or
requirements of DHHS 21 CFR, chap ter 1
ewhere, it is certified as a Class I laser product coner products are not considered to be hazardous. The
ever any human access to laser radiation above a
ance, or prescribed service condition.
Warning >> Never operate or service the printer with
assembly. The reflected beam, although invisible, can
When using this product, these basic safety pre-cauti
electric shock, and personal injury.
he protective cover removed from Laser Scanner
damage your eyes.
ns should always be followed to reduce risk of fire,
Service Manual
SCX-8030/8040 series
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1.2 Caution for safety
i
o
e
w
w
u
p
e
d
(2)
()ypppp
o
(5)
a
()pgp
f
c
t
c
r
a
cable immediately, do not reuse or repair the dama
a
m
o
p
i
p
c
d
w
e
h
-
t
y sp
yp
cable. Some chemicals can attack the coating on
1.2.1 Toxic material
1. Prec
utions
This product contains toxic materials that could cause
(1) If the LCD control panel is damaged it is possible f
with the skin should be avoided. Wash any splash
doctor. If the liquid gets into the mouth or is swallo
(2) Please keep Drum cartridge and Toner cartridge a
Drum cartridge and Toner Cartridge may be harmf
1.2.2 Electric shock and fire safety
Failure to follow the following instructions could cause
(1) Use only the correct voltage, failure to do so could
electric shock.
Use only the power cable supplied with the printer.
cable to overheat and potentially cause a fire.
(3) Do not overload the power socket, this could lead t
lead to a fire.
(4) Do not allow water or other liquids to spill into the p
paper clips, pins or other foreign objects to fall into
to an electric shock or fire hazard.
Never touch the plugs on either end of the power c
When servicing the printer remove the power plug
(6) Use caution when inserting or removing the power
firmly and pull. The power connector must be inser
overheating possibly leading to a fire.
(7) Take care of the power cable. Do not allow it to be
damaged. Do not place objects on top of the powe
overheat and cause a fire. Exposed cables could c
the power cable, weakening the cover or exposing
(8) Ensure that the power sockets and plugs are not cr
should be repaired immediately. Take care not to c
the machine.
(9) Use caution during thunder or lightning storms. Sa
from the power source when such weather conditi
ower cord if it is still connected to the wall socket
(10) Avoid damp or dusty areas, install the printer in a
machine near a humidifier or in front of an air con
can lead to overheating and cause a fire or cause
(11) Do not position the printer in direct sunlight. This
possibly leading to the printer failing to work prop
(12) Do not insert any metal objects into the machine t
could make contact with a high voltage conductor
llness if ingested.
r the liquid inside to leak. This liquid is toxic. Contac
s from eyes or skin immediately and contact your
ed see a doctor immediately.
ay from children. The toner powder contained in the
l and if swallowed you should contact a doctor.
recautions
lectric shock or potentially cause a fire.
amage the printer and potentially cause a fire or
Use of an incorrectl
overheating of the cables inside the wall and could
rinter, this can cause electric shock. Do not allow
the printer these could cause a short circuit leading
ble with wet hands, this can cause electric shock.
rom the wall socket.
onnector. When removing the power connector, grip it
ed completely, otherwise a poor contact could cause
ome twisted, bent sharply around corners or wise
cable. If the power cable is damaged it could
use an electric shock. Replace the damaged power
cables causing fire and shock risks.
cked or broken in any way. Any such defects
ut or damage the power cable or plugs when moving
sung recommends that this machine be disconnected
ns are expected. Do not touch the machine or the
n these weather conditions.
lean well ventilated location. Do not position the
itioner. Moisture and dust built up inside the machine
parts to rust.
ill cause the temperature inside the printer to rise
rly and in extreme conditions could lead to a fire.
rough the ventilator fan or other part of the casing, it
inside the machine and cause an electric shock.
ecified cable could cause the
Service Manual
SCX-8030/8040 series
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1.2.3 Handling Precautions
a
(1) Ensure the printer is installed on a level surface, ca
v
o
u
o
o
u
g
o
t
g
(3) Disconnect printer interface cables and power cabl
u
x
-
The OPC Drum can be irreparably damaged if it e
d
c
o
g
)
C
t
-
supporting its weight. Failure to do so could
p
light
1. Prec
utions
The following instructions are for your own personal s
product.
cause the printer to tip or fall.
(2) The printer contains many rollers, gears and fans.
fingers, hair or clothing in any of these rotating de
(3) Do not place any small metal objects, containers
which if spilled could get into the machine and ca
(4) Do not install the machine in areas with high dust
a humidifier or heater. Damage could be caused t
(5) Do not place candles, burning cigarettes, etc on th
(6) When reinstalling the imaging unit or ITB unit at p
1.2.4 Assembly / Disassembly Preca
Replace parts carefully and always use Samsung par
cable routing before dismantling any part of the machi
Please carry out the following procedures before dism
(1) Check the contents of the machine memory and m
if the main board or network card is replaced.
(2) Ensure that power is disconnected before servicin
(4) Only use approved spare parts. Ensure that part n
temperature rating are correct.
(5) When removing or re-fitting any parts do not use e
plastic.
(6) Take care not to drop any small parts into the mac
(7) Handling of the OPC Drum
Take care not to expose the OPC Drum either to
room lighting. Exposure for as little as 5 minutes
properties and will result in print quality degradati
Remove the OPC Drum and store it in a black ba
working with the Covers (especially the top cover
damage the OPC Drum.
- Take care not to scratch the green surface of OP
If the green surface of the Drum Cartridge is scra
compromised.
fety, to avoid injury and so as not to damage the
of
Take great care to ensure that you do not catch your
ices.
f water, chemicals or other liquids close to the printer
se damage, shock or fire hazard.
r moisture levels, beside on open window or close to
the printer in such areas.
e printer, These could cause a fire.
wer off, perform the OPC-ACR surely.
tions
s. Take care to note the exact location of parts and
ne. Ensure all parts and cables are replaced correctly.
antling the printer or replacing any parts.
ake a note of any user settings. These will be erased
or replacing any electrical parts.
.
mber, product name, voltage, current and
cessive force, especially when fitting screws into
hine.
to
irect sunlight or to fluorescent or incandescent
an damage the surface of the photoconductive
n. Take extra care when servicing the printer.
or other lightproof container. Take care when
open as light is admitted to the OPC area and can
Drum Unit.
ched or touched the print quality will be
.
Service Manual
SCX-8030/8040 series
1-1
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Version 0.05
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1. Prec
a
u
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o
w
v
quip
qp
e
h
s
o
-
e
utions
1.2.5 Disregarding this warning may
(1) Be careful with high temperature compone nts.
The fuser unit works at a high temperature. Use ca
cool down before disassembly.
(2) Do not put fingers or hair into the rotating parts.
When operating a printer, keep your hands and hai
motor, fan, etc.).
(3) When moving the printer :
- When transporting/installing the equipment, employ f
- Be sure not to hold the movable parts or units (e.g. th
equipment.
- Be sure to use a dedicated outlet with 110V/220V po
- The equipment must be grounded for safety.
- Select a suitable place for installation. Avoid excessi
sunlight.
- Provide proper ventilation since the equipment emits
- The e
-Be sure to fix and plug in the power cable securely aft
-If you are moving the machine a short distance, you s
(e.g : same building through elevator)
- If you are moving the machine a long distance, you
& staple unit, tape and disassemble all trays. (e.g : m
ment must be installed near the socket outl
cause bodily injury
tion when working on the printer. Wait for the fuser to
away form the rotating parts (Paper feeding entrance,
ur people and be sure to hold the lifting handles.
e control panel, DADF) when transporting the
er input.
e heat, high humidity, dust, vibration and direct
a slight amount of ozone.
et and must be accessible.
r the installation so that no one trips over it.
ould separate the finisher.
hould remove toner & imaging unit, lock scan carrier
ved by truck or so)
1
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SCX-8030/8040 series
4
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1.3 ESD Precautions
d
integrated circuits, some field effect transistors, and se
h
p
n
o
h
m
d
4. Use only an anti
static solder removal device. Som
y
v
s
g
E
d
n
electricity sufficient to damage an ESD
-
chip components
solder removal devices not classified as anti
v
s
1. Prec
utions
Certain semiconductor devices can be easily damage
commonly called “Electrostatically Sensitive (ES) Dev
The techniques outlined below should be followed to
caused by static electricity.
Caution >>Be sure no power is applied to the chassis
1. Immediately before handling a semiconductor com
off any electrostatic charge on your body by touchi
commercially available wrist strap device, which sh
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped wit
such as aluminum or copper foil, or conductive foa
vicinity of the assembly.
3. Use only a grounded tip soldering iron to solder or
“
”
-
static” can generate electrical charges sufficient to
5. Do not use Freon-propelled chemicals. When spra
damage ESDs.
6. Do not remove a replacement ESD from its protecti
Most replacement ESDs are packaged with all lead
or a comparable conductive material.
by static electricity. Such components are
ices” or ESDs. Examples of typical ESDs are:
“”
.
elp reduce the incidence of component damag e
or circuit, and observe all other safety precautions.
onent or semiconductor-equipped assembly, drain
g a known earth ground. Alternatively, employ a
uld be removed for your personal safety reasons
ESDs, place the assembly on a conductive surface ,
, to prevent electrostatic charge buildup in the
esolder ESDs.
“
-
damage ESDs.
ed, these can generate electrical charges sufficient to
e packaging until immediately before installing it.
shorted together by conductive foam, aluminum foil,
7. Immediately before removing the protective shortin
touch the protective material to the chassis or circui
8. Maintain continuous electrical contact between the
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackage
the brushing together of clothing fabric and lifting o
.
material from the leads of a replacement ESD,
t assembly into which the device will be installed.
SD and the assembly into which it will be installed,
replacement ESDs. Normal motions, such as
e’s foot from a carpeted floor, can generate static
sensor, Tray Paper Stock sensor, MP Feed sensor, Tr
s
2
Feed sensor, Registration sensor, and Drive
DUPLEX
2.4 Paper handling section
escription
This section describes how the system picks up pape
transports it to the transfer position. The paper feedin
Forward roller, Retard roller, Transport roller, Registr
system for these components. The Transport motor i
2.4.1 Overview
The following diagrams display the positions of the pa
2NDEXIT
(OPTION)
from the Paper tray or Multi-Purpose (MP) tray and
g system mainly consists of the Pickup roller,
tion roller, MP Paper sensor, Paper Empty
used to drive all of these rollers.
per path rollers.
EXIT
SIDE
MPF
CASSETTE
Service Manual
SCX-8030/8040 series
PICKUP
2-22-
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2NDExit tray paper
t
q
qy
MPF solenoid
e
t
2
yp
t
full detection
2NDEXIT (OPTION)
2NDExit tray jam detection
st
Exit tray paper
1
full detection
1stExit tray jam detection
Return path solenoid
Exit
2. Product
Re
escription
Return transport path
detection
urn
Duplex jam detection1
Paper jam detection
Paper regi. time detection
Transparency detection
Tray1 paper remaining
uantity detection
Tray1 paper
empty detection
Paper tray
Tray1 paper
size detection
Fuser
Paper curl detection
OPC
Regi
Tray1 upper limit detection
Tray1 lift
motor
Pick Up
Duplex
Duplex jam detection2
Duplex clutch
MPF
MPF
clutch
MPF media
MPF paper
empty
size detection
(Long media)
detection
MPF media size detection
Tray1 transport detection
Tray2 paper
empty detection
Tray2 paper
size detection
Service Manual
SCX-8030/8040 series
Tray2 lift
motor
Tray2 pap
quantity de
2-22-
r remaining
ection
1
1
Tray2 transport detection
Tray2 upper limit detection
SAMSUNG ELECTRONICS
Version 0.05
Page 38
2. Product
D
t
s
r
T
Detects t
e
i
p
e
s
Tray2 paper remaining quantity
r
e
i
p
e
T
y
o
a
1stExit tray paper full detection
Detect paper full
j
Duplex jam detection 2
Detects duplex jam 2
o
p
s
pp
s
e
2
y
ty
CN12@ C
PBA, 3Pi
y
y
CN7@ BOTTLE Joint
PBA, 3Pin
j
CN4 @ SIDE JOINT PBA, 3Pin
@,
y
escription
NameFunc
Tray1 paper size detectionDetects tray1 paper
Tray1 paper remaining quantity
detection
ray1 paper empty detection
Tray1 upper limit detectionDetects tray1 upper l
Tray1 transport detectionDetects tray1 paper
Tray1 Lift MotorLifting knock up plat
Tray2 paper size detectionDetects tray1 paper
detection
Tray2 paper empty detectionDetects tray2 paper
Tray2 upper limit detectionDetects tray2 upper l
Tray2 transport detectionDetects tray2 paper
Tray2 Lift MotorLifting knock up plat
Paper regi. time detectionDetects paper regi.
Transparency detectionDetects transparenc
Paper curl detectionDetects paper positi
Paper jam detectionDetects fuser jam
st
1
Exit tray jam detection
2ndExit tray jam detection
2ndExit tray paper full detection
Return transport path detectionDetects return(2
Detects 1stexit tray j
Detects 2ndexit tray
Detects paper full
nd
ex
Return path solenoidChange paper path
Duplex jam detection 1Detects duplex jam 1
Duplex clutchDuplex driving contr
MPF solenoidMPF pick up roller u
MPF clutchMPF driving control
MPF media size detectionDetects MPF paper
MP media size detection
(Long media)
Detects MPF paper
MPF Paper empty detectionDetects MPF paper
nCN3@ SIDE JOINT PBA, 6Pin
CN5 @ SIDE JOINT PBA, 3Pin
mCN7@ BOTTLE Joint PBA, 3Pin
am CN29 @ Engine PBA, 3Pin
CN29 @ Engine, 3Pin
it tray) paper passCN7@ BOTTLE Joint PBA, 3Pin
CN7@ Engine PBA, 2Pin
CN5 @ SIDE JOINT PBA, 3Pin
lCN6 @ SIDE JOINT PBA, 2Pin
/downCN2 @ SIDE JOINT PBA, 2Pin
CN2 @ SIDE JOINT PBA, 2Pin
izeCN7 @ SIDE JOINT PBA, 3Pin
izeCN7 @ SIDE JOINT PBA, 3Pin
mpt
CN2 @ SIDE JOINT PBA, 3Pin
Service Manual
SCX-8030/8040 series
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2.4.2 Components
i
2
2
forward rollers
19
13
Tray 4 feed roller
full
2. Product
escription
The following diagrams display the positions of the pr
27
26
23
22
21
nter components
25
24
20
17
16
14
18
15
Tray 1 Paper tray
1
Tray 2 Paper tray
2
Tray 3 Paper tray
3
Tray 4 Paper tray
4
Tray 1 pick up / retard /
5
Tray 2 pick up / retard /
6
forward rollers
Tray 3 pick up / retard /
7
forward rollers
Tray 4 pick up / retard /
8
forward rollers
MP Tray pick up / retard
9
/ forward rollers
Tray 1 feed roller
10
Tray 2 feed roller
11
Tray 3 feed roller
12
Bypass feed roller
14
9
Sensor registration
13
15
Roller registration
16
Roller transfer
17
Sensor paper curl
18
Roller fuser
19
Sensor fuser out
20
Roller exit
21
Roller face down exit
22
Actuator face down bin
23
Sensor duplex return
24
Roller duplex return
25
Roller 2nd exit
26
Actuator 2nd Exit bin full
27
10
5
1
11
6
12
7
3
8
4
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2.4.3 Functions
d
Pickup Roller (paper tray and MP tray)
p
Retard
)
r
h
y)
p(ppyy)
e
a
e
This sensor detects whether paper is set in the bypass
o
a
d
c
FeedSensor
e
r
r
2
tray
When it is, MP tray always comes
2. Product
escription
This section describes the functions of the paper han
This roller moves up and down and draws out the pap
the feed roller.
Forward Roller (paper tray and MP tray)
This roller is placed against the Retard roller. It trans
transport roller.
roller (paper tray and MP tray
This roller is placed against the feed roller. When two
pickup roller, the load of the torque limiter of the Reta
sheets. As a result, the Retard roller is stopped and t
only one sheet is transported from the pickup roller, th
roller.
Transport Roller (paper tray and MP tra
This roller transports the paper sent from the feed roll
Registration Roller
Paper transported from the transport roller is pushed
edge of the paper. Then, the registration rollers rotat
ling components.
er from the bypass tray or drawer and transports it to
orts the paper from the pickup roller to the
sheets of paper or more are transported from the
d roller is heavier than the frictional force between the
e lower paper does not advance any further. When
e Retard roller rotates following the feed
r to the registration roller.
gainst the registration roller which aligns the leading
to transport the paper to the transfer unit.
MP tray Paper Sensor
before drawer feeding.
Empty Sensor (Tray 1 / Tray 2)
This is a transmissive-type sensor and it detects the a
When there is no paper in the drawer, the actuator bl
determines that there is no paper.
Paper Stock Sensor
This is a transmissive-type sensor which detects the
actuator. When the remaining paper is consumed an
blocks
the light path for the transmissive-type sensor to dete
This sensor detects if the leading edge or trailing edg
detects jamming such as missfeeding.
Registration Sensor
This sensor detects that the leading edge of the pape
trailing edge of the paper has passed the registration
.
vailability of paper in the drawer by using an actuator.
cks the light path of the sensor, and the sensor
mount of remaining paper in the drawer using an
approximately 100 sheets remain, the actuator
t that there is less paper.
of the paper has passed the feed roller. It also
has reached the registration roller and that the
oller.
Service Manual
SCX-8030/8040 series
2-22-
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2.4.4 Paper tray
e
p,pp
A
m
•
Paper
:
7
e
o
2
2. Product
escription
The paper trays consist of the Main trays, Optional tra
The MP tray is located on the right side of the machin
envelopes, and custom size paper.
Paper size is set using the Size Guides in each tray.
paper size.
ys (DCF,HCF), and one Multi-Purpose (MP) tray.
and allows feeding of specialty media stock,
djust the Front, Rear, and End Guides to match the
Specification
• Structure : Paper tray Type, Auto Paper Size
• Capacity : 520 Sheets ( 80g/㎡ standard Xerox Pre
the by-pass solenoid [B] drops the pick-up roller [C] o
After that, the pick-up roller moves one
sheet of paper to the feed roller.
This machine uses an FRR (Feed and
Reverse Roller) system for feeding paper.
There is friction between the feed roller [E]
and Retard roller [D]. This friction separates
the top sheet of paper from the stack.
Service Manual
SCX-8030/8040 series
paper and the machine gets a by-pass printing job,
to the top of the paper stack on the by-pass tray.
2-
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2.5 Image creation
v
e
s
Drum unit and Development unit. The Drum unit has a
m
b
a
n
m
e
r
u
v
g
2
g
gy
OPC drum, a scorotron (which charges the OPC)
v
g
g
2. Product
escription
This section describes the image creation process us
2.5.1 Printing process ov er
This mono printing system includes the LSU with a la
d by the printer.
iew
er beams, a imaging unit and transfer unit.
This machine uses single Imaging unit and dual laser
a light-guide ( which transfers the LED’s light in the
The OPC drum[A] is charged with a nega tive voltage
LSU (Laser Scanning unit)[B]. The light produced by
surface of the OPC drum. The negatively charged to
electric filed. The toners(real image) on the OPC dru
applied to the transfer roller[c].
1. Charging the OPC drum: The scorotron gives th
2. Laser exposure: Light produced by a laser diode i
mirrors .
3. Development: This machine uses a dual-compon e
negatively charged toner to the latent image on the dr
4. Transfer: The transfer rollers opposite the OPC dr
media (e.g. paper, OHP film, etc).
5. Cleaning for OPC drum: The cleaning blade remo
transfer to the paper.
6. Quenchin
lamps at the end of every job.
for OPC drum: Quenching is done by
beams for mono printing. The Imaging unit consists of
achine) and cleaning blade.
y the scorotron and is exposed by the light from the
laser creates a latent image by discha rgin g on the
ers are attracted to the latent image due to and
are moved to the transfer media by the positive bias
drum negative charges.
radiates the charged OPC through the lens and
nt development system . The magnetic roller carries
m surface.
ums transfer toner from the drums to the transfer
es remaining toners on the drum surface after image
illuminatin
the whole area of the drum with the LED
,
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2.5.2 Imaging unit
e
e
d
n
e diameter of the dru
ab
edaeteotedus30(ccueeceab
o
r
u
Scorotron
3
2. Product
escription
2.5.2.1 Imaging unit ov ervi
The imaging unit consists of OPC drum unit and the d
drum, a scorotron which charges the OPC, a light-gui
and cleaning blade. The development unit has a mag
and a TC (Toner Concentration) sensor.
Th
The developing gap between a drum and the corresp
they assembled as one Imaging unit in the factory.
The cleaning blade removes remaining toner on the d
The CRUM chip in the image unit stores the data abo
m is 30 mm (circumference:
Light guide
w
velopment unit. The OPC drum unit has an OPC
e ( which transfers the LEDs light in the machine)
etic roller, two mixing augers, developer, a Dr-blade
94.2 mm).
nding magnetic roller cannot be adjusted becaus e
um surface after image transfer to the transfer belt.
t the Imaging unit.
Cleaning blade
Mixing Auger
OPC Drum
Magnetic Roller
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2.5.2.2 Drum drive
D
3
C
OPC
2. Product
escription
OPC and Mag Roller is driven by a motor. The OPC
coupling.
Drive motor BLDC
Coupling
Drum-K
rum and Mag roller are supplied with power from the
Drive transmission gear
BLDC motor
Service Manual
SCX-8030/8040 series
Gear-Drive OPC
oupling
Coupling Deve
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2.5.2.3 Development
y
the magnetic roller [A] by the two mixing augers [B] an
A
o
3
attracted onto the surface of the OPC drum. The
2. Product
escription
This machine uses a dual-component development s
drum unit and development unit). A new unit contains
diameter of the magnetic roller is 18mm.
n imaging unit has a TC (Toner concentration) sens
for controlling the operating range of toner density. Th
some information about the imaging unit is stored.
[A] Magnetic Roller
stem and has an imaging unit (which includes the
345g of toner. The developer in the unit is supplied to
is
r[C]. The TC sensor [C] in the imaging unit is used
e imaging unit is equipped with a CRUM in which
[C] TC
Sensor
[B]
Mixing
Auger
[B] Mixing Auger
Service Manual
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2. Product
D
a
a
h
e
3
escription
Two mixing augers [A] circulate the developers (which
backward to agitate the developer in order to mix the c
This occurs at the following times:
• During TC calibration
• During development.
Filters [B] on the top of the development unit ensure th
During the operating , this prevents contamination of t
[B] Filt
are mixtures of carriers and toners) forward and
rriers and toners well.
t the internal pressure does not become too high.
e imaging unit by the toner.
r
[A] Auger
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2.6 Fuser unit
d
A
a
2.6.1 Fuser unit overview
P
ili
f
a
e
e
th
r
t
u
3
Halogen L
htl
2. Product
escription
This section describes the image fusing process use
n instant fusing system is used. This has a faster wa
roller system.
The drum-fuser belt is made of 3 thin layers, so is he
ressure roller is made of soft s
cone rubber, which
The drum-fuser belt contains two fusing lamps (one la
other lamp, side heating lamp, heats the ends in the
NC sensors (non-contact type thermistors), located n
control the temperature of the drum-fuser belt at the c
ermistors and two thermostats, located at the cente
overheating by the heating lamps.
Temperature is normally controlled by turning on and
respectively, corresponding to predetermined target
by the printer.
rm-up time than a conventional fusing and pressure
ted quickly by halogen lamp inside.
attens slig
y, increasing the fusing nip.
mp, center heating lamp, heats the center and the
xial direction).
ar the center and the rear end of the drum-fuser belt,
nter and the ends, respectively. Two NTC
and the side, protect the fusing system from
off the center heating lamp and side heating lamp,
emperatures.
Pressure Roller
Dr
m-Fuser Belt
Thermistor
Center : 0.5mm-1.0mm distance
Side : Contact
Thermostat
NC Sensor
Service Manual
SCX-8030/8040 series
2-
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2. Product
D
s
L
c
s
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r
a
T
e
p
pp
p
e
i
e
h
e
f
3
2.6.2 Fuser unit component
The Fuser unit includes the following components:
escription
1. Center heater lamp (LAMP1) / Side heater lamp (
These halogen lamps heat the drum-fuser belt. The
lamp (LAMP2) are lit alternately to heat the drum-fu
Each heater lamp has its coil in a different location.
the center, those of the side heater lamp (LAMP2) a
the drum-fuser belt so that they will not rotate separ
2. Drum-fuser belt
It receives heat from halogen lamp inside and condu
reduces warming up time and mode changing time.
the surface of the fuser belt is fluorinated. Rigid ass
surface of the fuser belt at nip and is pressed on the
between fuser belt and pressure roller.
ni
3. Pressure roller
The pressure roller is a rubber roller which ensures
fuser belt. It is driven by external driving mechanism
4. NC sensors
NC sensors detect the surface temperature of the ce
the heater lamps.
AMP2)
enter heater lamp (LAMP1) and the side heater
er belt.
he coil of the center heater lamp (LAMP1) is in
e on both sides. The heater lamps are fixed inside of
tely.
cts heat to toner and paper. The thin fuser belt
o prevent the fuser belt from adhering to the toner,
mbly located inside the fuser belt contacts inner
pressure roller by springs in order to ensured proper
roper nip width between the pressure roller and
and drives fuser belt by pressure.
nter and the rear end of the fuser belt which controls
5. Thermistor (Center : 0.5mm-1.0mm distance, Sid
Thermistors, located at the center and rear end(non
overheating.
6. Thermostat
These thermostats cut off the power supply to the h
becomes abnormally hot as a result of problems suc
These thermostats are used to prevent abnormal op
replaced (as well as the other damaged parts in the
Service Manual
SCX-8030/8040 series
: Contact)
mage position), protect the fusing system from
ater lamps by opening the circuit when the fuser belt
as a NC sensor malfunction.
ration. When the thermostat is triggered, it must be
user unit).
2-
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2.6.3 Fuser unit drive
e
dri
ith th
[B]
3
2. Product
escription
The fusing/paper exit motor [A] drives the pressure roll
ven by pressure w
e pressure roller
.
Fuser Belt [C]
r [B] through the gear train. The fuser belt [C] is
Exit Motor [A]
Pressure Roller [B]
2-
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SCX-8030/8040 series
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2. Product
D
detect the standby temperature. Then the CPU raises
e
g
o
o
h
h
e
h
3
the temperature to the
printing temperature
2.6.4 Temperature control
escription
When the main switch turns on, the CPU turns on the
Thermistor2
Thermistor1
NC Sensor2
NC Sensor1
Th
fusing lamp. The lamp stays on until the NC sensors
.
Lamp 1(700W) : Center heating
rmostat 1
Thermostat 2
Overheat Protection
The CPU cuts power to the fusing lamp in the followin
• The fuser belt temperature detected by the NC sens
• The fuser belt temperature detected by the thermist
The following components are used if thermistor over
• Two thermostats for the fuser belt get into line with t
• If one of the thermostat temperatures becomes high
lamp. If the other thermostat temperature becomes
fusing lamp.
Lamp 2(600W) :
Side heating
cases:
rs becomes higher than 198℃.
rs becomes higher than 210℃
eat protection fails.
e common ground line of the fusing lamp.
r than 170°C, it opens and cuts power to the fusing
igher than 170°C, it also opens and cuts power to the
Service Manual
SCX-8030/8040 series
2-
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SAMSUNG ELECTRONICS
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2. Product
D
O
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1
5
1
3
2
P/Mirror Motor
2.7 Laser Scanning Unit
escription
2.7.1 Laser Scanning Unit
The Laser Scanning Unit (LSU) consisted of 1 polygo
surface of 1 OPC drum. For this process, there are co
optical path. Also, LSU has the cover glass device to
with set, LSU has the LD PBA on front side.
verview
motor and 1 LD unit, forms a latent image on the
llimator lens, cylindrical lens and F-Theta Lens on
protect the LSU from the contamination. For interface
Scan direction
Service Manual
SCX-8030/8040 series
Information
Part Code : JC97-03700A [LSU]
1LD PBA
3F1 Lens
4F2 Lens
342
2-
8
5Cover glass
SAMSUNG ELECTRONICS
Version 0.05
Page 55
2. Product
D
a
[A]
t
h
LaserDiode:Dual
Beam
3
LaserDiode:Dual
Beam
escription
2.7.2 Laser Scanning Optic
[B]
The laser beam is emitted directly from a polygon mo
determine the scanning line and image position. This i
The LSU has 2 types depending on printing speed. T
l path
K
[C][D]
or [A] to OPC [D]. F1 Lens [B] and F2 Lens [C]
s adjusted at the factory.
e difference between the 2 models is shown below.
Mode SCX-8040 (40 ppm)
LD Unit
P/Motor
speed
Process
Speed
H/W
interface
driving IC : for Dual LD
PCB : 40/30 ppm common use
22,677 rpm
192 mm/sec
Harness : 22 Pin
(Interface with set )
SCX-8030 (30 ppm) Remarks
driving IC : for Dual LD
PCB : 40/30 ppm common use
16,299 rpm
138 mm/sec
Harness : 22 Pin
(Interface with set )
Service Manual
SCX-8030/8040 series
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2. Product
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escription
2.7.3 Laser synchronizing d
The machine has a beam detector sensor board (BD
The BD board detects the point of scanning start.
Main Scan Start Detection
beam is detected by the BD PBA at the scanning st
(Hsync).
The picture below shows the data scanning direction.
[A]
tectors
BA). It is located on the corner (mark “A”)
rt point and creates the horizontal sync signal
2-
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SCX-8030/8040 series
0
SAMSUNG ELECTRONICS
Version 0.05
Page 57
2. Product
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a
2.8.1 Drive Motors
1
7
6
t
4
E-CLT
1
Exit drivi
2.8 Printer Drive system
escription
This section describes the printer drive system parts
The following diagram displays the locations of the pri
2
nd process.
nter drive motors.
8
5
4
3
The following table list the descriptions for the tagged
No.ITEMTypeQ
1Duplex ReturnHB-STEP1
2Fuser/Exit
BLDC1
9
drive locations.
Duplex return driving-
Fuser/Exit driving-
Function
Related
error
ng -
Service Manual
SCX-8030/8040 series
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Version 0.05
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2. Product
D
t
1
2
1
1
BLDC
1
3
1
18WTB
PM-STEP
1
2
4
MP / Regi / Duplex driving
-
Waste Tank
leveling
-
escription
No.ITEMTypeQ
HB-STEP
3Pick-Up
E-CLT
4Duct PM-STEP
5
Toner supply
gear box
DC
MP / Regi /
6
Duplex
E-CLT
OPC / DEVEBLDC
7PR ReleasePM-STEP
9CST LiftDC
Function
Pick-Up Roll driving-
1st, 2nd Pick up
Toner Duct driving-
Toner transfer in Toner Bottle
driving Duct
MP / Regi / Duplex control-
OPC/DEVE-
PR Release driving-
1st , 2nd CST Lift-
Related
error
-
-
Service Manual
SCX-8030/8040 series
2-42-
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2. Product
D
D
(MP/REGI/DUP)
R
4
escription
2.8.2 Main drive unit (OPC,
Front View
BLDC
EVE, MP, REGI, DUPLEX)
BLDC
(OPC/Dev)
egi Control Clutch
Rear View
OPC Coupling
Deve (Auger)
Coupling
Duplex Drive Gear
REGI Drive Gear
MP Drive Gear
Service Manual
SCX-8030/8040 series
Information
Part Code : JC93-00118A [DRIVE MAIN]
2-42-
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2.8.3 Pick-up Driv e
t
r
cH-
Step
Belt
Pulley Gear
Gear
E-C
4
Information
Pick
up 1 driving
The following is a diagram of the Pick-up drive:
2. Product
Mic
Clu
escription
ro-
ch
Feed
Pick-up
Coupling
Feed
Power Train
Pick-up : Same H-Step moto
Rising 2 tray by e-
Gear
Pick-up
Part Code : JC93-00065A [DRIVE-PICK UP]
is
lutch
-
Feed 1 driving
Service Manual
SCX-8030/8040 series
GearGear
Feed 2 driving
2-42-
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4
GearE-ClutchPick-up 2 driving
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D
2.8.4 Fuser/Exit Drive
e
Micro
Clutch
c
e
4
Part Code : JC93
-
00119A [DRIVE
-
EXIT]
2. Product
escription
The following is a diagram of the drives that power th
-
Fuser, Exit systems:
HB-Step
Duplex Return Drive
BLDC
Exit Drive
Power Train
-Fuser/Exit : BLDC is interlo
-Duplex Return : HB-Step is
1. BLDCFUSER A/BFuser Roll driving
EXIT RDCNEXIT IDLE A
2. H-StepDUP RDCN
Duplex R
Fuser Drive
Information
ked.
interlocked.
EXIT IDLE BClutch-EExit Roll driving
turn driving
Service Manual
SCX-8030/8040 series
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2. Product
D
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4
2.8.5 Toner Duct drive
The following is a diagram of the Toner Duct drive:
GEAR DUCT RDCN
Photo Interrupter
escription
PM Step
Power TrainPM Step motor : Toner Duct
Step (PM)GEAR DUCT RDCN
Toner D
2.8.6 Drive of Toner Supply
The following photo displays the location of the Toner
Information
Part Code : JC93-00121A [DRIVE-DUCT]
driving
ct Driving
Supply drive:
Bottle Coupling
Information
Part Code : JC31-00124A
[MOTOR GEARED-T_SUPPLY]
2-42-
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2. Product
D
E
T
GEAR WORM WHEEL
R
4
Step (PM)
GEAR WORM WHEEL
GEAR PR
Information
RDCN
GEAR ENCODER
PR Release Driving
2.8.7 WTB leveling drive
GEAR WTB RDCN
WTB Gear
escription
G
AR WTB IDLE A
Worm (PM Step)
Information
Part Code : JC93-00067A
[DRIVE WTB]
Power TrainPM Step motor & Worm : W
Step (PM)WormGEAR WTB RDCN
2.8.8 PR Release driv e
GEAR PR RDCN
B Leveling driving
GEAR WTB IDLE A
Worm (PM Step)
GEAR ENCODER
WTB Leveling driving
Power TrainPM Step motor & Worm : P
Service Manual
SCX-8030/8040 series
Part Code : JC93-00120A
[DRIVE RELEASE]
Release Driving
2-42-
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2.9 Scanner system
t
2.9.1 S
v
e
e
o
formation
After that, arithmetic operations are perform
i
a
n
4
o
the digital signal, which is then transmitted to
2. Product
escription
This section describes the printer scanner system par
canner System Over
During the scanning process, the surface of a docum
the paper is led through mirrors, a lens, and a slit to a
performed, converting the optical image data into an
changed to a digital signal, which then undergoes vari
.
the data writing processor.
In this printer, a reduction-type CCD for color process
white CCDs is that its devices are arrange d in 3 lines
These lines are composed with 3-line color devices a
1. DADF Glass
3. HR module
2. FR module
s and processes.
ew
nt is exposed to direct light. The light reflected from
CCD where optical-to-electrical conversion is
lectrical (analog) signal. This analog signal is
us corrective processes necessary for image
on
ng is used. How this CCD differs from black and
nd covered with color filters (Red, Green, and Blue).
d a black-and-white device with no filter.
Reflector
Xe-Lamp
7. Auto Paper Sensor
6. Scan Main Board
Service Manual
SCX-8030/8040 series
4. Lens
2-
8
5. CCD Board
Driving Pulley
SAMSUNG ELECTRONICS
Version 0.05
Page 65
2. Product
D
m
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1. DADF gl
e
e
A
h
t
a
e
•
Mirror
1
4
escription
2.9.2 Scanning System Co
The following shows the construction and purpose of
ass
The DADF glass is used when a docu me n t is read by
placed on this glass. The light from the Xe-lamp shin
The document is transported to the DADF glass by th
then the transported documents are read under the D
Do not use such solvents, as alcohol when cleaning t
to be scratched by Document.
2. FR(Full Rate)-Carriage
FR-Carriage consists of the Xe-lamp (EXP), reflector,
(HB Step Motor) and scans the document located on
Mirror-1
ponents
he scanning system:
the Automatic Document Feeder. The document is
s on the Document through this glass.
Dual Automatic Document Feeder (DADF), and
DF glass by the carriage.
e surface of the DADF glass, as it is coated so as not
mirror-1, etc. It is driven by the scan motor
he glass.
Reflector
•Xe-lamp
This lamp is the light source to expose the origin
•Reflector
This is a plate to efficiently direct the light from th
Document on the glass.
-
This mirror directs the light reflected from the Doc
Xe-Lamp
l document on the glass. (One 26 W xenon lamp)
Xe-lamp to the surface of the
ument to the mirror-2 (described later).
Service Manual
SCX-8030/8040 series
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D
3. HR(Half Rate)-Carriage
e
e
D
a
y
5
2. Product
escription
HR-Carriage mainly consists of the mirror-2, mirror-3,
through the mirrors-2 and -3 to the lens. This carriag
carriage at half the scanning speed of the FR-carriag
carriage).
Mirror-2
Mirro
4. Lens unit
The light reflected from the mirror-3 is led to the CC
in a position.
etc., and it directs the reflected light from the mirror-1
is driven by the same scan motor as that of the FR-
(The scanning distance is also half that of the FR-
r-3
placed at the focal point of the lens which is fixed
5. CCD board
Processes such as signal amplification, signal integr
electrical signal which was converted by the CCD.
6. Scan Main board
This is a board to perform image correction, such as
7. Auto Paper Sensor
The size of an original placed on the glass is instantl
Align-frame.
tion, and A/D conversion are applied on the
shading correction and Image Enhancement.
detected using the Auto Paper Sensor fixed on the
2-
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2. Product
D
u
e
o
d
A
r
u
u
R6 Original document tray
Tray for mul
A
e
r
e
n
p
a
A
r
5
tiple page scanning
escription
2.10 Duplex Automatic Doc
This section describes the DADF system parts and pr
2.10.1 D ADF System Ov ervi
The following diagram and table include locations and
R16
R15
R1R2
R13
R14
R3
R12
R11
R4
R5
R10
ment Feeder(DADF) System
cesses.
w
escriptions of the DADF system.
R6
R7
R8
R9
: Simplex path
: Duplex path
SymbolPart NameFunction
R1 Simplex registration roller
R2 Retard roller
R3 Retard rollerPrevents m
R4Pick up rollerPicks up an
R5Duplex reverse gate Roller for d
R7 Exit tray
R8Duplex reverse tray Tray for rev
R9 Exit roller Sends an o
R10 Exit turn roller Turns a orig
R11Exit turn gateChanges th
R12Duplex reverse roller Reverses a
R13Junction gateDivides the
R14 Feed out roller Ejects a sc
ligns pape
Separates a
path.
rea where
and transfers it to the paper path in simplex mode.
n original from the tray and transfers it to the paper
lti-feeding.
original from the tray.
plex reverse path.
.
the paper exits.
rse in duplex mode
iginal to the exit tray.
inal direction for collate exit after duplex scan.
paper path for collate exit after duplex scan.
original in Duplex Mode after scanning a page.
ath direction into either simplex or duplex.
nned original.
R15Duplex registration roller
R16Feed in roller Feeds an or
Service Manual
SCX-8030/8040 series
ligns pape
and transfers it to the paper path in duplex mode.
iginal before scanning.
2-
1
SAMSUNG ELECTRONICS
Version 0.05
Page 68
2. Product
D
r
b
0
0
(Regi)
0
0
0
0
0
2
0
(Exit)
0
2
0
0
5
0
r
U3-3214
U3
3614
2.10.2 Electric parts layout
escription
The following diagram and table include locations and
Ref.Description
S1
PHOTO-INTERRUPTER
(Cover)
Pa
Num
0604-0
descriptions of the electrical components of the DADF.
This motor picks up an original and transfers it to
original document reaches the registration roller,
moved to the next position on the DADF roller.
2. Regi motor drive section
This motor aligns the leading edge of the original
transports the original to the scan motor so that t
alignment of the original.
3. Feed motor drive section
The scan motor transports the original to the read
conditions
an optimum image can be printed. S
operation.
4. Exit motor drive section
The exit motor transports the original to the exit tr
during duplex mode, it transports the original to th
Pick up
the registration roller. When the leading edge of the
he pick-up motor stops and the original document is
uring both simplex and duplex modes. Then it
e registration motor repeats rotation and stops for
ing area. When this motor rotates in optimum
the scan motor rotates continually during scan
y. When the direction of the original is changed
Regi motor.
otor drive section
Regi motor drive section
E
it motor drive section
Feed motor drive section
2-
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SCX-8030/8040 series
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2. Product
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A
p
s
dri
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v
o
o
a
m
gj,p
p
e
5
A
y
ppg
escription
2.10.3.1 DADF Original Drive As
The pick-up motor provides the driving power to the D
and pick-up rollers are connected with the belt which
ves the stopper. When it rotates forward, the origin
stopper operates.
The Gear-ADF 20 and pick-up motor are connected b
clutch-spring is wound. When driving the DADF in re
detects a signal, the pick-up motor stops, the stopper
status.
The DADF roller receives the driving power until the o
roller stops, the Regi motor rotates, and the DADF roll
The following steps are performed during the normal
1.When the original is setting up, the detect-sensor is
Then, the pick-up roller moves down and contacts
2. When receiving a “next job” command, the pick-up
the job is completed.
3. When all originals are fed and the tray is empty, th
moves down. The printer enters stand-by status.
embl
DF roller by using a belt and a gear. The DADF
rovides the driving power. The pick-up motor also
al is picked up. When it rotates in reverse, the
a clutch-spring. When picking up forward, the
erse, the clutch-spring loosens. When the lift sensor
peration finishes and the printer enters stand-by
riginal reaches the Regi roller. When the pick-up
er becomes idle.
peration of the DADF Original Drive assembly:
activated and the pick-up motor rotates forward.
n original in the tray.
otor rotates forward and supplies an original until
pick-up motor rotates in reverse and the stopper
Pick up motor
Pick up roller
ADF roller
2-
Service Manual
SCX-8030/8040 series
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2. Product
D
w
n
e
t
o
e
i
U
5
y
e
escription
2.10.3.2 DADF Original Registra
The registration (Regi) motor provides the driving po
transports the original by using the idle roller connecti
bearing and oil-less bearing and rotates. The idle roll
registration motor that is interlocked with the registrati
the leading edge of the original is placed in the Nip, th
motor repeats rotation and stopping to align each orig
PULLEY-S2M Z26
ion (Regi) Drive Assembl
er by using a belt attached to the regi roller. It
g to the feed roller. The feed roller is fixed to a ball
r creates feeding force using spring pressure. The
n roller aligns the leading edge of the original. When
motor rotates to align the original. The registration
nal.
Regi motor
PULLEY-S2M Z48/26
PULLEY-S2M Z26
ROLLER-REGI SIM
Service Manual
SCX-8030/8040 series
ROLLER-D
P REGI
2-
5
SAMSUNG ELECTRONICS
Version 0.05
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2. Product
D
e
v
and rotates as fixed
The idle roller creates feeding fo
v
5
y
rce by spring pressure
The feed motor that is
escription
2.10.3.3 DADF Original Feed Dri
The feed motor provides the driving power by using a
the original by using the idle roller connecting to the f
.
interlocked with the roller-feed transports the original.
operation. As a result, optimum scan quality is achie
PULLEY-S2M Z26
e Assembl
belt attached to the registration roller. It transports
ed roller. The feed roller is fixed by the ball bearing
.
The feed motor rotates continually during scan
ed.
Feed motor
PULLEY-S2M Z48/26
PULLEY-S2M Z26
ROLLER-FEED IN
Service Manual
SCX-8030/8040 series
ROLLER-FEED
2-
IN
6
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2. Product
D
b
r
r
2
T
5
y
ROLLER
EXIT
escription
2.10.3.4 DADF Exit Drive Assem
The exit motor provides driving power to the exit rolle
roller ejects the original. The exit motor drives 3-rolle
rotates. The idle roller creates feeding force by using
PULLEY-S2M Z
PULLEY-S2M Z48/26 EXIT
ROLLER EXIT TURN DUP
l
by using a belt. The idle roller connected to the exit
s using a connecting belt. The fixed feed roller
spring pressure.
Exit motor
6
PULLEY-S2M Z26
PULLEY-S2M Z26
-
ROLLER-EXI
-TURN
Service Manual
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2. Product
D
m
o
d
opens to the direction of the exit
-
turn after completing a
p
d
N
5
y
duplex scan
the off position, it opens to the
escription
2.10.3.5 DADF Gate Drive Asse
The gate operates only in duplex mode. In simplex m
The guide-gate junction is connected with the solenoi
direction of the reverse path for 2-side scanning in du
The guide-gate simplex is conn ect e d with the solenoi
opens to the direction of reverse path for 2-side scann
simplex exit section.
Solenoid-R
GUIDE-GATE-SIMPLEX
bl
de, it is off and the solenoid cannot operate.
and has as on and off position. In the on position, it
lex mode.
and has on and off positions. In the on position, it
ing. In the off position, it opens to the direction of the
. In
GUIDE-GATE-JU
Solenoid-F
CTION
Service Manual
SCX-8030/8040 series
2-
8
SAMSUNG ELECTRONICS
Version 0.05
Page 75
2. Product
D
n
Vid
c
DRV
AFE
D25FCFC
o
128MB
32MB
1024x600
The Engine Controller communicates with the Video C
o
o
t
e
5
ow
n
ow
h
nt
through the USB Bus to communicate the
2.11 Hardware configuratio
escription
The SCX-80x0 series Electrical Circuit System con
•
eo Controller
• Engine Controller
• Scan Controller
• DADF Controller
• OPE Controller
• USB HUB Controller
• HVPS
•SMPS
Diagram of the SCX-80x0 Series Electri
Video Controller
USB DEV.
isp1582
USB HUB
Controller
BOOT
FLASH
32MB
MSOK
USB HUB
2514
SO-DIMM
DDR2 512MB
SO-DIMM
DDR2 512MB
SPGPv4
800MHz
USB HUB
2514
HOST
ENG.
Port
I/F
USBUSB DEVICEDEVICE
AUTHENTIFICATION
WLAN
N/W
PHY
N/W
Port
HDD
FDI
MMT
CCDM
DADF
TFT
LCD
KEY
PBA
SCAN
Controller
CIP6
400MHz
DADF
Controller
DDR2
32MB
Jupiter5
OPE
Controller
DDR2
AU1250
700MHz
MOT.
FLASHDDR2
Flash
2MB
FLASH
sists of the following:
al Circuit
Engine Controller
DDR2 32MB
PEX8604
VIDEO
I/F
ON
ON
DR2
FLASH
6MB
4MB
CIP6-400
M
ODEM0
MODEM1
HVPS
FUSERFINISHER
JUPITER5
LPEC3
Mot
Drv
LSU
Developer
FLASH
2MB
Mot
Drv
DCF
( HCF )
ATMEGA88
Mot
Drv
Mot
Drv
FAN
MECHA
(Fro
-sided)
SMPS
Soft P
er Switc
The Engine Controller controls all modules required t
printing status, and interfaces all video synchronizati
Controller. The Video Controller receives print data fr
receives copy data from the Scan Controller. It takes
bitmap data, and then transfers the data to the Engin
The Fax Controller (FCON) is used to control all faxin
Video Controller through the PCIe high speed bus.
Service Manual
SCX-8030/8040 series
print, that is, LSU, HVPS, FAN, Fuser, etc.
n signals to print the video data from the Video
m the host through network or USB Port and it
his information and generates printable video
Controller.
g jobs and transceiving fax data to and from the
2-
9
SAMSUNG ELECTRONICS
Version 0.05
Page 76
2. Product
D
2
c
e
u
r
u
e
y
P
A
n
c
6
gg
escription
The Video Controller adopts the SPGPv4 800Mhz, 51
jobs successfully. The Video Controller also communi
Controller to display some of the system information.
The USB HUB Controller interfaces with the Video Co
such as USB memory sticks and Authentication devic
The OPE Controller displays the status of the system
actions or the Video controller.
The Scan Controller scans images using the Platen o
The DADF Controller controls some mechanisms req
communicates with the Scan Controller to synchroniz
the scanning data to the Video Controller through the
MICOM at the Engine Controller activates each Co
optimized energy-saving algorithm for optimal efficien
side is used to safely shut down the system power. It i
MB Memory and a 250GB HDD to perform these
ates with the OPE Controller through the USB HUB
ntroller, the OPE Controller, and some USB Devices
s such as Common Access Card readers.
sing WSVGA TFT LCD in response to user
the DADF.
ired to scan by feeder continuously and
the scanning timing. The Scan Controller transfers
CIe high speed bus.
troller’s power and turns off power according to an
y. The soft Power Switch in the OPE Controller left-
s controlled by the MICOM.
2-
Service Manual
SCX-8030/8040 series
0
SAMSUNG ELECTRONICS
Version 0.05
Page 77
D
Circuit Board Locations
6
2. Product
escription
The following diagrams show the locations of the print
Engine
Controller
SMPS
er circuit boards:
Video Controller
DC Power
Paper tray
Joint
Service Manual
SCX-8030/8040 series
Toner Connector
HVPS
2-
1
SAMSUNG ELECTRONICS
Version 0.05
Page 78
D
2.11.1 Video controller
-
accesstheHDD,andaPCIebustointerfacebetween
b
t
T
M
x
X
SPGPv4
M
B
2
1
32MB
ISP1582
t
6
theMainProcessorandtheothercontrollerchips
5
2. Product
escription
The Video Controller which is used to generate the pri
(SPGPv4). The Controller has adopted the DDR2 SO
(Scan Controller and the FAX Controller), and 2 USB
Port via HUB Controller in the PBA and the OPE Con
SA
SO-DIMM 512MB
SO-DIMM 512
DDR2
32-bit
PCIex
x1
PCIe
PE
Main Processor
B
800MHz
PCIex
x
USB Ch1.
USB Ch0.
US
ntable video data, is comprised of a Main Processor
DIMM as the system memory, a SATA PHY to
locks to interface with the Engine Controller, Host
roller through the HUB Controller PBA.
A II
Switch
8604
HUB
514
HDD
FAX
Controller
(FCON)
CIP6
400MHz
FLASH
4MB
”3.
DDR2
256MB
Primary
Modem
Secondary
Modem
Local Bus
BOOT
FLASH
Service Manual
SCX-8030/8040 series
MSOK
Flash 8MB
2
PROM 512Kbit
E
sCRUM 2Kbit
USB
Device
Engine
I/F
USB HUB
Controller
[ Video Con
USB
HOST Port
OPE
Controller
roller Diagram ]
2-
2
Scanner
SAMSUNG ELECTRONICS
Version 0.05
Page 79
2. Product
D
r
4
6
y
PBA I/F PORT
O
11
POWERCONNECTOR
escription
Video Controller Printed Circuit Boa
6
5
7
8
9
d Assembl
1
2
3
Connection
1USB DEVICE PORT
2USB HOST PORT (Back-
Sided)
3NETWROK PORT
4USB HUB CONTROLLER
5SCAN CONTROLLER I/F
CONNECTOR
6SPEAKER CONNECTOR
7CON-JOINT I/F PBA
CONNECTOR
8MSOK PBA I/F
CONNECTOR
9ENGINE CONTROLLER
I/F CONNECTOR
1
0
10HDD I/F CONNECTOR
11P
WER CONNECTOR
13
12FDI CONNECTOR
13SODIMM CONNECTOR
11
12
Information
SEC-CODE : JC92-02218A
PBA Name : PBA-MAIN
Service Manual
SCX-8030/8040 series
2-
3
SAMSUNG ELECTRONICS
Version 0.05
Page 80
D
2.11.1.1 SO-DIMM PBA
t
d
followi
y
o
d
6
Inf
2. Product
escription
The SO-DIMM PBA is the system Memory module of
system, some system application programs, and it sto
(scanned images, copy data, fax data and printable vi
ng features:
• 512 MB capacity (expandable to 1 GB)
• 32-bit non ECC DDR2 266MHz speed.
CAUTION
Only this memory module is available on this video co
2.11.1.2 MSOK
he Video Controller. It is used for the operating
res some print data from the USB and Network port
eo data, etc.). The SO-DIMM PBA includes the
ntroller. The general-purpose memory can’t be used.
ormation
SEC-CODE : JC92-02087C
PBA Name : PBA-RAM DIMM
The MSOK PBA is used to store all system informatio
two EEPROMs, and a secured EEPROM. The Flash
each) are used for all system operation information (s
and service information). The secured EEPROM is f
When a Video Controller PBA needs to be exchange
Video Controller PBA to retain the system information
n. It is composed of a Non-Volatile Flash Memory,
Memory (8 MB size) and two EEPROMs (256K-bit
stem parameter, device status, tech information,
r the system security information and is 2K-bit.
, the MSOK PBA should be re-installed to the new
.
Information
SEC-CODE : JC92-02267A
PBA Name : PBA-MSOK
Service Manual
SCX-8030/8040 series
2-
4
SAMSUNG ELECTRONICS
Version 0.05
Page 81
D
2.11.1.3 CON JOINT PBA
e
O
6
2. Product
escription
The Con-Joint PBA is used for interfacing between th
Modem cards. The Interface method of PBA is PCI ex
The optional FAX Controller PBA (FCON), which is u
composed of a CPU (CIP6, 400 MHz, PCI interface ),
emory, and Audio control chips. The
the Dual MODEM CARDs also connected to the Con-
Optional
ed to control FAX transmission and receiving, is
PCIe express Bridge chip, 256 MB DDR2 Memory,
is connected to the Con-Joint
oint PBA.
and controls
ormation
SEC-CODE : JC92-02148A
PBA Name : PBA-DUAL FAX CONTROL
Service Manual
SCX-8030/8040 series
2-
6
SAMSUNG ELECTRONICS
Version 0.05
Page 83
2. Product
D
O
0
e
has two connectors, one for the telephone line connec
1
CON JOINT I/F CONNECTOR
6
and the other for an external phone connection
escription
2.11.1.5 Primar y Modem Card -
There are two types of modem cards in the SCX-80x
transfer and receive FAX data through a telephone lin
ptional
series. The Primary Modem Card is used to
. This PBA is controlled by the FCON PBA and
.
Information
FAX-Kit model name : CLX-FAX150
SEC-CODE : JC92-02141B
PBA Name : PBA-FAX CARD
Connection
2TEL LINE I/F CONNECTOR
3EXTERNAL PHONE I/F CONNECTOR
Service Manual
SCX-8030/8040 series
2-
7
SAMSUNG ELECTRONICS
Version 0.05
Page 84
2. Product
D
d
,
,
d
6
p
pyy,
escription
2.11.1.6 Secondary Modem Car
The Secondary Modem card is used for FAX processi
this card is installed
data is processed using this card. The secondary mo
phone connector.
a customer can use another fax l
1
- Optional
ng with FCON as the second FAX number. When
ine. If the
em card has only a Tel line connector, no external
rimary modem card is busy, then fax
2
Information
FAX-Kit model name : CLX-FAX250
SEC-CODE : JC92-02250A
PBA Name : PBA-SECOND FAX CARD
Connection
1CON JOINT I/F CONNECTOR
2TEL LINE I/F CONNECTOR
2-
Service Manual
SCX-8030/8040 series
8
SAMSUNG ELECTRONICS
Version 0.05
Page 85
2. Product
D
c
e
L
6
escription
2.11.1.7 Foreign Device Interfa
The FDI Module as a Option is used to track machine
some special users. The Module interfaces to the Vid
1
e(FDI) – Optional
usage such as the number of print or copy pages for
o Controller.
Information
SEC-CODE : JC92-01616A
PBA Name : PBA SUB-FDI
Connection
1CONNECTOR TO VIDEO CONTROL
Service Manual
SCX-8030/8040 series
ER
2-
9
SAMSUNG ELECTRONICS
Version 0.05
Page 86
D
2.11.2 OPE Controller
R
a
h
g
i
t
7
py,pp,
EngineController
2. Product
escription
The Main OPE Controller is composed of an SOC (
128 MB DDR2 memory, 32 MB Flash Memory, and
The Au1250 is used to interface with users through t
some Keys, and some LEDs. A received command
USB interface of the HUB Controller PBA.
Diagram of OPE Controller
FLASH
32MB
MEMORY
128MB
USB Host
for a key b’d
16-bit
DDR2
32-bit
18-bi
OPE Controller
Processor
AU1250
700MHz
MI Alchemy Au1250-700MHz navigation processor),
n 8.9 inch touchscreen LCD (1024 x 600).
e LCD display, which can support the touch screen,
s delivered to the Video Main Controller through the
RGB
2
I
C
LVDS
Touch Screen
Controller
TFT-LCD
8.9”(1024x600)
& Touch Panel
SUB KEY PBA
BUZZER
Service Manual
SCX-8030/8040 series
USB HUB
Controller
Video Controller
2-
0
SAMSUNG ELECTRONICS
Version 0.05
Page 87
D
OPE Controller PBA
1
KEY PBA I/F CONNECTOR
7
2. Product
escription
Information
SEC-CODE : JC92-02140A
PBA Name : OPE MAIN
Connection
2HUB PBA I/F CONNECTOR
3LCD I/F CONNECTOR
4USB HOST PORT FOR KEY BOARD
Service Manual
SCX-8030/8040 series
2-
1
SAMSUNG ELECTRONICS
Version 0.05
Page 88
D
2.11.2.1 Sub Key PBA
1
INTERFACE CONNECTOR TO OPE M
7
2. Product
escription
Information
SEC-CODE : JC92-02266A
PBA Name : SUB KEY
Connection
Service Manual
SCX-8030/8040 series
2-
2
SAMSUNG ELECTRONICS
Version 0.05
Page 89
2. Product
D
R
6
Information
T
O
C
5
USB UPSTREAM PORT TO THE V
7
MAIN PBA
escription
2.11.2.2 USB HUB CONTROLLE
1
2
4
5
PBA
3
SEC-CODE : JC92-02265A
PBA Name : SUB_HUB
Connection
1MAIN PWR CONNECTOR FROM
2OPE MAIN PWR CONNECTOR T
3USB HOST PORT FOR INTERFA
4WLAN I/F CONNECTOR
6CASSETTE Indicating LED
Service Manual
SCX-8030/8040 series
HE ENGINE CONTROLLER
THE OPE MAIN PBA
E EXT.DEVICES
2-
3
SAMSUNG ELECTRONICS
Version 0.05
Page 90
D
2.11.3 Engine controller
e
LSU, provides high
voltages and PWMs, adjusts temp
c
a
M
D
nJ5
nLPE
R
L
t
Sole
B
B
B
B
7
C
erature in the fusing system, and reads sensor
CST1,2_LVL1,2
CST1,2_LVL1,2
CST1,2_LVL1,2
PWM:48CH
DEV__DC
PWM:48CH
DEV__DC
DEV__DC
2. Product
escription
The Engine Controller is composed of an ARM-based
SDRAM and Serial Flash memories, and other drivers
manages an Electro-photography system, controls th
signals. The Engine Controller also includes communi
Finisher.
The Engine MSOK PBA is used to store CRUM infor
Engine Controller PBA is exchanged, the Engine MS
retain the system information.
1
Information
ation. It is comprised of one EEPROM. When an
K PBA should be re-installed to the new PBA to
-
PBA Name : PBA-MSOK
Connection
Connection
1CONNECTOR TO ENGINE CONTRO
-
LLER
Service Manual
SCX-8030/8040 series
2-
6
SAMSUNG ELECTRONICS
Version 0.05
Page 93
D
,
2.11.4 Scan Controller
electro
mechanical elements
The Scan PBA manag
o
T
e
i
2
APS SENSOR
7
the Electro
photography system, controls the
2. Product
escription
The Scan PBA includes an ARM-based SOC (CIP6)
Image Data of scanned images between CCD PBA t
motor CTL & FAN CTL, and reads sensor signals.
with UART. It also includes a communication chann
DDR2
.
4
CIP6
5
DDR2 and Flash memories, and other drivers for
Scan PBA, provides PWMs and control signals for
he Scan PBA also includes control units for DADF
l with the Main PBA, and PCI to PCIe bridge.
3
-
2
1
Information
SEC-CODE : JC92-02170A
PBA Name : PBA-SCAN
Connection
1SCAN JOINT PBA
3CCDM PBA
4CCDM PBA
5LED PANEL PBA
Service Manual
SCX-8030/8040 series
PC
Br
2-
Ie-
dge
7
SAMSUNG ELECTRONICS
Version 0.05
Page 94
D
l
2.11.5 DADF Controller
automatically. SCX
80x0 has a DADF module as a o
Information
711EXIT/ EXIT TURN SENSOR
and also, the DADF supports up to 60%
7
2. Product
escription
The DADF PBA controls the 4 stepping motors, 2 so
RISC (360MHz core frequency). The DADF PBA su
-
Duplex speed.
123
DDR2
Jupiter5
11
enoids, and 19 sensors, by using an ARM926 32-bit
pports a maximum of 100 sheets of documents
456
Motor DRV IC
8
910
SEC-CODE : JC92-02165A
PBA Name : PBA-ADF
Connection
1REGI/FEED/DETECT SENSOR
2SCAN READ SENSOR
3MIXED SENSOR PBA
4LENGTH SENSOR PBA
5PLATEN/EXIT MOTOR
6REAR SOLENOID
7PICKUP/REGI MOTOR
8SCAN JOINT PBA
9PICKUP CHECK/ COVER OPEN
SENSOR
10LED PANEL PBA/ FRONT SOLENOID
Service Manual
SCX-8030/8040 series
2-
8
SAMSUNG ELECTRONICS
Version 0.05
Page 95
D
2.11.6 Interface Part
a
pp
a
M
m
g
r
r
a
7
py
2. Product
escription
The CLX-80x0 series provides clear interface specific
due to the design strategy for common-use and stand
Controller and the Engine Controller uses two pairs of
makes it possible to have a sliding connection to the
Controller use a PCIe interface to achieve high perfor
standard harnesses are used to reduce manufacturin
2.11.7 Connection Part
Controllers require connections to all of the system un
Solenoid, Sensor, and other PBAs. The Engine Cont
electronic signals through signal wires. The signal wi
starting and stopping the motors, operating clutches,
tions of all components and modules in the system,
rdization. The main interface between the Main
drawer type board-to-board connectors, which
ain Controller. The Main Controller and the IP
ance. In the connection of mechanical parts,
costs and to allow convenient maintenance.
its such as the BLDC motor, Stepping Motor, Clutch,
oller contains various types of connectors, to deliver
es provide electronic control signals that are used for
ctivating solenoids, sensing the unit state, etc.
2-
Service Manual
SCX-8030/8040 series
9
SAMSUNG ELECTRONICS
Version 0.05
Page 96
D
2.11.8 SMPS Board
p
e
a
r
M
4) Output Power: 1500W
P
M
M
s
n
U
M
M
U
8
8
2. Product
escription
The SMPS (Switching Mode Power Supply) Board su
boards through a Main Controller. The voltage provid
input. It has safety protection modes for over current
1
2
3
4
plies electric power to the Main Board and other
d includes +5V, and +24V from a 110V/220V power
nd overload.
5
6
7
Specification
General Input/Output Voltage
1) AC 110V (90V ~ 135V)
2) AC 220V (180V ~ 270V)
3) Input Current: 13.7A (110V)
6.8A (220V)
DC 5V : 55W
DC 5VS : 30W
DC 24V : 432W
Info
SEC CO
PBA NA
Con
1IN
2S
3S
4Fu
5O
6S
7S
8O
mation
110V220V
DEJC44-00175AJC44-00176A
ESMPS V1SMPS V2
ection
UT_AC
PS FAN OUT
PS Control Signal1 (from Engine PBA)
er_AC Output
TPUT_24V1/2/3/4/5/6 (to DC POWER PBA)
PS Control Signal2 (from Engine PBA)
PS FAN IN
TPUT_5V1/2/3/4/S1/S2 (to DC POWER PBA)
Service Manual
SCX-8030/8040 series
2-
0
SAMSUNG ELECTRONICS
Version 0.05
Page 97
D
◆ Input / Output connector
DC Output Connector( CN351
)
D
PIN NAME
PIN ASSIGN
Power
+5V4
5
8
2. Product
escription
AC Input Connector( CN1 )
PIN ASSIGNPIN NODescription
1AC_L
AC Input
2AC_N
DescriptionPIN NAMEPIN ASSIGN
Power+24V11
24V GroundGND2
Power+24V23
24V Ground+GND4
Power+24V35
24V GroundGND6
Power+24V47
24V GroundGND8
Power+24V59
24V GroundGND10
Power+24V611
24V GroundGND12
AC Input Connector( CN2 )
PIN ASSIGNPIN NODescription
1Lamp1Heat Lamp Center
2Lamp2Heat Lamp Side
3CommonCommon
SMPS FAN 2(CN3)
DescriptionPIN NAMEPIN ASSIGN
FAN Controlpwm_fan21
FAN ControlnDetect_fan22
FAN ControlGND3
SMPS FAN 1(CN4)
DescriptionPIN NAMEPIN ASSIGN
FAN Controlpwm_fan11
FAN ControlnDetect_fan12
FAN ControlGND3