1. Do not use the pinter near water or when exposed to inclement weather.
2. Do not place this printer on an unstable cart, stand or table, the product may fall, causing
serious damage to the product.
3. Slots and openings on the cabinet are provided for ventilation. To ensure reliable operation
and to protect the printer from overheation, do not block or cover any of these openings. Do
not place the printer in an enclosure unless the enclosure providesadequate ventilation.
4. Never push any kind of objects into the printer through the cabinet ventilaition slots as they
may touch dangerous hihg voltage points, create short circuits, cause a fire, or produce an
electrical shock. Never spill any kind of liquid on the printer.
5. Do not place the printer in a lacation where someone may trip on the cord.
6. Select a work surface that is lartge enough to hold the printer.
7. Operate this printer using the power source (110V, 220V, etc) indicated on the marking label.
If you are not sure of the type of power source available, consult your dealer or local power
company.
8. If you need to use an extension power cord with this printer, make sure that is uses a threewire grounded cord and that the total ampere ratings for all of the products using the
extension, do not exceed the extension cord ampere ration.
9. Do not allow anything to rest on th power cord or data communications cable.
10. Unplug this printer from the wall outlet before cleaning. Do not use liquid cleaners or aerosol
sprays. Use a damp cloth for cleaning.
11. Do not touch the surface of the photo-sensitive drum as marks ro scratches may impair print
quality.
12. Do not expose the drum unit to direct light for prolonged periods.
13. Use only standard papers, OHP films and approved envelopes.
Page 5
1-2 Laser Safety Statement
Caution: Never operate and service the printer with the protective cover removed from Laser Scanner
Assembly. The reflective beam, although invisible, can damage your eyes
The printer is certified in the U.S to conform to the requirement of DHHS 21CFR Subchapter J for Class I(1) laser
product, and elsewhere is certified as a class I laser product conforming to the requirement of IEC 825.
Class I laser product are not considered to be hazardous. The laser system and printer are designed so there is never
any human assess to laser radiation above a Class I level during normal operation, user maintenance, or prescribed
service condition
CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN.
DO NOT OPEN COVER
VORSICHT- UNSICHTBARE SASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET.
ATTENTION- RAYONNEMENT LASER INVISIBLE EN CAS D’OUVERTURE, EXPOSITION DANGEREUSE AU
ATTENZIONE - RADIAZIONE LASER INVISIBLE IN CASO DI APETURA, EVITARE L’ESPOSIZIONE AL FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE, EVITAR EXPONERSE ALRAYO.
ADVARSEL - USTNLIG LASERSTRÄLNING VED ÄBNING, NÄR SIKKERHEDSBRYDERE ER UDE AF
ADVARSEL- USYNLIG LASERSTRÄLNING NÄR DEKSEL ÄPNES, STIRR IKKE INN I STRÄLEN, UNNGÄ
VARNING-OSYNLIG LASERSTRÄLNING NÄR DENNA DELÄR ÖPPNADOCH SPÄRREN ÄR URKOPPLAD,
VARO!- AVATTAESSA JA SUOJALUKITUS OHITEETTAESSA OLET ALTTINA NÄKYMÄTTÖMÄLLE
grammable read Only Memory
EGAEnhanced Graphics AdapterPMSPower Management System
EISAExtended Industry StandardPOSTPower On Self Test
Architecture
ESDIEnhanced Small DevicePPMPages Per Minute
Interface
FDCFloppy Disk ControllerPQFPPlastic Quad Flat Package
FDDFloppy Disk DriveQFPQuad Flat Package
FLFluorescent Light(Lamp)RAMRandom Access Memory
HDDHard Disk DriveROMRead Only Memory
HPFHigh Pass FilterRTCReal-Time Clock
SCSISmall Computer SystemsSBMSecondary Bus Master
Interface
SIOSerial Input/Output ControllerTSTNTriple Super Twisted Nematic
SOPSmall Outline PackageUHFUltrahigh Frequency
SSOPShrink Small Outline PackageVCOVoltage Controlled Oscillator
STNSuper Twisted NematicVESAVideo Electronics Standard
Association
SCCSerial CommunicationsVGAVideo Graphics Array
Controller
TFTThin Film TransistorVHFVery High Frequency
TSTri-StateXOCrystal Oscillator
TSOPThin Small Outline Package
Page 8
2-2. Diagnostic Control Unit
2-2-1. Abstract
The diagnostic Control Unit(DCU) is useful for troubleshooting the Laser beam printer ML Series engines,
and for checking printer status.
The DCU can be used in common for ML series, but each model has several different code description.
Refer to the code description for ML-7000 in next page.
< Fig 1-1. ML-80 DCU >
Page 9
2-2-2. List of code description
Code Description
1. DIAGNOSTIC CODE2.STATUS CODE
00MAIN MOTOR OPERATING78SYSTEM ERROR
01MAIN HIGH VOLT ON / OFF TEST00Ready to print from LEGAL paper tray
02THV (- ) ON / OFF TEST01Ready to print form LETTER paper tray
03THV (+) ON / OFF TEST02Ready to print form A4 paper tray
04DEV, SUPPLY ON / OFF TEST03Ready to print form EXEC paper tray
05LSU OPERATING TEST04Ready to print from B5 paper tray
06PICK UP CLUTCH ON05Ready to print from FOLIO paper tray
07PE, DS1, DS2 SENSOR TEST20PRINT START (1st CASSETTE)
08MP, EXIT, FEED SENSOR TEST21PRINT START (MULTI PURPOSE)
09TOP & REAR COVER OPEN,22PRINT START (2’nd CASSETTE)
OUT BIN SENSOR TEST23PRINT START (DUPLEX)
10FUSER TEST50PAPER OUT
11HOT BURN TEST60OPEN FUSER ERROR
12DUPLEX CLUTCH TEST62LOW HEATER ERROR
13MULTI PURPOSE CLUTCH TEST68OVER HESTER ERROR
14THERMISTER 2 TEST61WARM-UP
15PAPER SIZE SENSOR TEST64COVER OPEN ERROR
69SLEEP MODE
70NO PAPER or CASSETTE
71PAPER JAM “0”
72PAPER JAM “1”
73PAPER JAM “2”
74DUPLEX JAM “1”
75DUPLEX JAM “2”
76OUT BIN FULL
95LSU NOT READY
Page 10
2-2-3. The Diagnostic Control Unit (DCU) Operating Guide
¶°Display the engine status and error status code. Refer to List of Code Description.
2) Self-Test mode.
¶°When the engine is ready, this button starts printing a streak pattern.
3) Green mode
¶°Transfer high Voltage adjustment mode
With the power off, hold down the Self-Test button and turn on the pinter. Continue holding down the button
for 5 seconds to start Green mode.
4) Diagnostic Control mode.
¶°With the power off, hold down the 3 button (up/down, shift, stop/enter) and turn on the printer
Continue holding down the button for 5 seconds to start Diagnostic Control mode on the engine.
¶°The DCU has three diagnostic control buttons.
UP : Steps the function of the other two buttons:
SHIFT : Controls the function of the other two buttons:
SHIFT+UP means step down and SHIFT+START means stop.
START : Stasrts or stops the current diagnostic test.
CodeKeyOperationLED Display
00ENTERRun Main MotorLighten ON LED
SHIFT+STOPStop Main MotorLighten OFF LED
UPIncrement DCU Code No. (01, MHV)
SHIFT+DOWNDecrement DCU code No. (13, MP)
01ENTERMHV ONLighten ON LED
SHIFT+STOPMHV OFFLighten OFF LED
UPIncrement DCU Code No. (02, THV Negative)
SHIFT+DOWNDecrement DCU code No. (00, Main Motor)
02ENTERTHV Negative ONLighten ON LED
SHIFT+STOPTHV Negative OFFLighten OFF LED
UPIncrement DCU Code No. (03, THV)
SHIFT+DOWNDecrement DCU code No. (02, MHV)
03ENTERTHV ONLighten ON LED
SHIFT+STOPTHV OFFLighten OFF LED
UPIncrement DCU Code No. (04, Dev)
SHIFT+DOWNDecrement DCU code No. (02, THV Negative)
04ENTERDEV, SUPPLY ONLighten ON LED
SHIFT+STOPDEV, SUPPLY ONLighten OFF LED
UPIncrement DCU Code No. (05, LSU)
SHIFT+DOWNDecrement DCU code No. (03, THV)
05ENTERLSU Motor OnLighten 3rd LED
UPLSU Leady and LD OnLighten 1, 2nd LED
SHIFT+STOPLSU Motor OFF
UPIncrement DCU Code No. (06, Pickup Clutch)
SHIFT+DOWNDecrement DCU code No. (04, Dev)
The DCU has functions as follows:
1) Engine Status and Error Code Display mode
Page 11
CodeKeyOperationLED Display
ßZ15°…1st LED ON
No Action15°…¶ZTemperature ¶Z30°…2nd LED ON
No ActionTemperature ß[30°…3nd LED ON
No ActionThermister 2 OpenAll LED ON
No ActionThermister 2 ShortAll LED OFF
UPIncrement DCU code No.
No ActionCassette Sensor 2 ON/OFF2nd LED ON/OFF
No ActionCassette Sensor 3 ON/OFF3nd LED ON/OFF
UPIncrement DCU Code No. (00, Main Motor)
SHIFT + DOWNDecrement DCU Code No. (14, Thermister 2 Test)
06ENTERPickup Clutch ONLighten ON LED
SHIFT+STOPPickup Clutch OFFLighten OFF LED
UPIncrement DCU Code No. (07, Sensor TEST)
SHIFT+DOWNDecrement DCU code No. (06, Pickup Clutch)
07No ActionPaper Empty Sensor ON/OFF1st LED ON/OFF
No ActionDuplex 1 Sensor ON/OFF2nd LED ON/OFF
No ActionDuplex 2 Sensor ON/OFF3rd LED ON/OFF
UPIncrement DCU Code No. (08, Sensor TEST)
SHIFT+DOWNDecrement DCU Code No. (06, Pickup Clutch)
08No ActionMulti Purpose Sensor ON/OFF1st LED ON/OFF
No ActionExit Sensor ON/OFF2nd LED ON/OFF
No ActionFeed Sensor ON/OFF3rd LED ON/OFF
UPIncrement DCU Code No. (09, Sensor TEST)
SHIFT+DOWNDecrement DCU Code No. (07, Sensor TEST)
09No ActionCover Open Sensor ON/OFF1st LED ON/OFF
No ActionCover Open Sensor ON/OFF2nd LED ON/OFF
No ActionOut Bin Sensor ON/OFF3rd LED ON/OFF
UPIncrement DCU Code No. (10, Fuser TEST)
SHIFT+DOWNDecrement DCU Code No. (08, Sensor Clutch)
10ENTERFuser ONLighten ON LED
SHIFT+STOPFuser OFFLighten OFF LED
UPIncrement DCU Code No. (04, Dev)
SHIFT+DOWNDecrement DCU code No. (02, THV Negative)
12ENTERDuplex Clutch ONLighten ON LED
SHIFT+STOPDuplex Clutch OFFLighten OFF LED
UPIncrement DCU Code No. (13, MP Cluth)
SHIFT+DOWNDecrement DCU code No. (11, Self-Test)
13ENTERMulti Purpose Clutch ONLighten ON LED
SHIFT+STOPMulti Purpose Clutch OFFLighten OFF LED
UPIncrement DCU Code No. (14,Thermister 2 Test)
SHIFT+DOWNDecrement DCU code No. (12, Duplex Clutch)
14No ActionTemperature
Page 12
3. Product Information
°ø442 °ø301mm
WeightLess than 16.5Kg (36.4lb)not packaged
Power Consumption340W Avg/ 34W Sleep
Printing : °¬50dB
Noise LevelStandby : °¬36dB
Sleep : Background noiseBlow Fan off
Input Capacity500 sheetsUniversal
Optional Input500 sheets (40 envelopes)
Output Capacity250 sheets FacedownNo faceup mode
MP Tray100 sheets (10 envelopes)
Envelop Feeder
supported by Multi-Purpose tray, optional cassette
Paper°§Cassette : A4, LTR, FO, LEG, EXE, ISO B5
HandlingType of Media°§MP Tray : Legal~A6, OHP, LABEL
COM-10, MON, DL, C5, C6
°§Optional Cassette : A4, LTR, FO, LEG
COM-10, MONARCH, DL, C5
DuplexingPaper : A4, LTR, FO, LEG
Paper SensorYes
CRU typeSingle cartridge Replacement
CRU Life8,000 pages at 5% coverage
ImagingCleaning SystemMechanical Cleaning
CatridgeCharging/TransferContact Charging & Transfer
Toner SensorYes
Toner savingYes
°§8°ø2 LCD
Control Panel°§LCD Display angle adjusting
Others°§Backlighting
Paper Level IndicatorVisible Mechanism
Power SwitchFront & Left side, Push botton
Engine Specifiation
ItemDescriptions Remarks
Speed17 PPMLetter
Resolution600 DPI +RET
ImagingEletrophotography
Toning/FusingNon-mag monocomponent/contact
WarmUp timeLess than 60 secsN/N condition
FPOTLess than 13 secsstandby mode
EngineDuty CycleMaximum 50,000 pages per month
Size(WDH)427
Page 13
Controller Specification
°§Default : PCL6
°§Option : Postscript Level 2
°§4MB Standard
°§Max up to 68MB
°§Speed : 60nS
°ÿDRAM Module’s Features
°§Refresh Time : 2048 Cycles/32mS
Memory
°§Fast Page Mode with Extended data out
°§CAS-before-RAS refresh capability
°§TTL compatible inputs and outputs
°§Single +5V °æ10% power supply
°§2, 4MB Flash memory option
°§Postscript : 12MB StandartP.S Simm Module
°§IEEE 1284 B type
Option :
InterfaceSerial RS 232C
ControllerInfraRed Adaptor connector
Local Talk,
Internal Network
AIS/AESY/Y
Font35 Intellifont, 10 True Type, 1Bit Map
°§EthernetTCP/IP, SPX/IPX
Port Thru
°§10 base TApple Talk,
(Network Printer Card)
°§SNMP in MIBNetBEUI/NetBios
°§TCP/IP
°§Netware, Windows, OS/2, Unix, Mac
Device DriverPCL : Windows 3.1/95/NT, DOS
ItemDescriptions Remarks
CPUPower PC, 100MHZ
Emulation
Page 14
4. Disassembly
°‹
°‹
°‹
°‹
°‹
°‹
°‹
°‹
°‹
Controller
Cassette
Power Inlet
4-1 Front View
Control Panel
Cover Open
Power Switch
Cover Tray
Cover Front
Paper Level Indicator
4-2 Rear View
Cover Rear
Page 15
4-3 Cabinet Disassembly
°‹
°‹
Screw
Cover Rear
Cover Right
Screw
Hook
4-3-1. Cover Right
Remove the screws and open the
Cover Rear.
In order to remove the Cover Right.
Please see the hook which locks
the cabinet to the frame, right hand
should first grab the hook and pull it
out for releasing the hook from the
frame.
Page 16
The left hand should slide the
Cover Right to the backward.
Page 17
4-3-2. Cover Left
Hook
Hook
Screw
Remove screw and open the Cover
Rear.
Please see the hook of the Cover
Left. Pull the Hook and release it
from the frame.
Pull
Slide the Cover Left to the
backward with pulling the hook out.
The Cover Left can be easily
removed.
Page 18
4-3-3. Cover Front
Please see the MP tray disassembly. (4-9)
4-3-4. Cover Main
Cover Open
Open the Cover Open.
Remove two screws.
Cover Top
Screw
Cover Main
Up
Screw
See the hooks.
Push the hooks up and pull them
upward.
With holding Cover Main, remove
the panel wire.
Page 19
4-3-5. Cover Rear
®Ë
®Á
Cover Rear
Stripe
Open the Cover Rear.
Detach the stripe by pushing the
stripe.
There is a hook holding the stripe.
Hinge
After detaching the stripe from the
Cover Rear,
Release the Cover Rear from the
hinge.
Page 20
4-4 Video Controller board & Joint board
°‹
After removing external cabinet,
see the 5 screws and you should
remove them.
The Shield ICU is important for EMI
and protection for Controller.
Shield ICU
Joint Board
Screw
After removing Shield ICU, you can
see the assembled controller.
Unplug the panel cable and engine
I/F cable with care and remove the
screws from the frame.
Panel Cable
Controller
Board
RAM Simm Socket
Engins I/F cable
Flash SIMM or
Postscript SiMM
Socket
Frame ICU
Page 21
Screw
Parallel
I/F
reserved for
Network
reserved for
Serial
Screw
Remove the screws which hold the
Bracket ICU to the frame and detach controller from the frame.
You can see the Frame ICU.
Video Controller Board
ASIC(QP1700)
ASIC
(Powerbridge)
Connector for
Network
ASIC
(Hype chip)
Power PC processor
Page 22
4-5 Fuser Ass’y
Open the Cover Rear and see the
screws and unscrew and remove
the Cover pcb.
Screw
Cover pcb
for engine B’d
After removing the Cover pcb,
unplug the Thermistor connetor
from the Engine Board.
Thermistor
connector
Page 23
See the 4 screws which hold the
fuser assy to the frame. You should
unscrew and pull the fuser out and
it will be removed.
The AC connector for fuser is designed to be directly connected to
the AC socket which is positioned
in the frame.
Screw
Screw
< Fuser Ass’y >
exit sensor
actuator
Page 24
When Jam happens, you can easily
®Á
®Ë
remove it by pulling the Guide Rear
out like figure. In order to remove
Guide Rear, opening the Guide
Rear out like figure and pull out
hinge of Guide Rear.
Guide Rear
Page 25
4-6 Bracket Motor Ass’y & Cover Open Switch Unit
Bracket Motor ass’y is located in
the right-upper side. Remove 7
black screws and detach the ass’y
from the frame and unplug the
motor connector from the motor.
Motor
Bracket Motor Ass’y
You can see the Bracket Motor ass’y.
Motor and several gears are assembled in one gear bracket.
< Bracket Motor Ass’y >
Page 26
Cover Open Switch unit
After removing the Bracket Motor
ass’y, you can see the Cover Open
Switch Unit.
Remove the SMPS.
Refer to SMPS & Bracket
Duplex Ass’y disassembly (4-12)
Detach two Connectors form the
SMPS.
Remove 2 screws and detach the
unit from the frame.
Page 27
4-7 Pickup Ass’y
After running about more than
100,000 pages, the pickup ass’y
may be needed to be replaced
depending on feeding quality.
Remove the screw of Bracket
Support and tension spring.
Pickup Ass’y
Tension Spring
Screw
Lift Guide Front Duplex and
remove the 3 mounting screws of
Pickup Ass’y.
Guide Front Duplex
Screws
Page 28
4-8 Laser Scanner Unit
Cover Top
Cap-wire LSU
Laser Scanner Unit is located in the upper frame.
In order for LSU disassembling, disassemble the Cover Main, you should take off the left and
right cover.
There is wiring protection cover(Cap Wire LSU)for LSU wires.
Remove Cap wire LSU.
Page 29
There are two wires for LSU. One is LSU motor and the other is Laser beam control. The wires
are wire to wire types. You can easily disconnect the wires. After disconnection, unscrew and
remove LSU.
Page 30
4-9 Multi Purpose Tray
Remove the Cover main.
Hook
See the Links which hold the MP tray
in the both side.
Hold the Links and pull it to the arrow
direction.
Hold the MP tray and pull it to the
arrow direction.
Page 31
Screw
Hook
Cover Front
After detaching the Tray MP, see the screws and remove them.
Remove the hook and release the Cover Front by releasing the hook.
Page 32
Screw
Screw
Screw
Screw
After removing Cover Front, detach
the MP ass’y by unscrewing 4
screws.
< MP Assy >
Before detaching MP Ass’y, unplug
the MP solenoid and MP sensor
connector from the Joint Board.
Page 33
4-10 Control Panel
LCD Ass’y
Cover Open
First lift up Cover Main and see the panel wire and disconnect the wire from the panel board. And
next step is to remove the panel board which is located in the Cover Top.
Control panel consists of LCD ass’y and Key&LED ass’y.
Remove Key&LED ass’y and remove LCD ass’y.
Cover Top
Page 34
LCD Ass’y
Hook
Cover Top
Hinge
After removing Key&LED ass’y, release the hook of LCD assy from Cover Top and see the hinge
for LCD ass’y in the cabinet and release them.
You should spread the hinge of LCD ass’y.
But be careful not to damage the hinge.
Page 35
4-11 Engine Controller Board
Screw
Paper
wire
In order for disassembling PCU, the
printer should be turned upside down.
When turned over, toner may contaminate LSU window. Open the Cover Top
and you should insert one paper into
the inner like above figure.
Open the Cover Rear and remove the
Cover PCB.
After removing Cover Rear, disconnect
all wires from the PCU. and then
remove the screw of Ground Shield
SMPS, Turn over the printer.
Page 36
Bar Cross Bottom
CST Sensor
After turning over, remove Bar cross Bottom by unscrewing them 8 screws.
Next remove the CST Sensor and remove the screws in the PCU which are black colored
screws.
Page 37
After unscrewing, lift the PCU like above figure. And you can see the connector which are LSU’s
and ‘Video I/F’s’. Unplug them with care. Be careful not to be hurt to your hands when you
disconnect the wires because the connection is tight and you may pull the connectors strongly.
Page 38
PCU room
< PCU Ass’y >
Above is to show the disassembled PCU and Frame. PCU Assy has some sensor, some
actuator, solenoid and Shield plate and HVPS circuit. Service man could ask the Assy or repair
parts.
Page 39
Screw
Screw
Screw
Screw
In order to remove SMPS, first remove Cover Left.
Use your left hand to release hook from the frame and slide the Cover Left to backward by use of
right hand. After removing Cover Left, you can see the SMPS. Unplug the power connector and
release the wire from the wire guide of the SMPS.
Remove four screws and separate SMPS from the frame.
You can see the fuser AC connector and +5V, +24V connector which are connected to the
microswitches. Detach the wires from the SMPS.
Page 40
There are 4 connectors to the SMPS. The power connector is +5V and +24V output from SMPS.
AC for fuser is AC output from SMPS to the fuser. And there are microswitches whice are
attached to the upper frame and which are attached to the upper frame and which are shorted
when Top cover is closed, namely interlock Switches for +24V for HVPS, motor and for +5V for
Laser beam.
The Bracket Duplex Ass’y is located in the left upper side. Remove the screws and detach the
ass’y from the Frame.
In order to remove the connector of Solenoid, first remove Engine Controller Board.
Refer to Engine Controller Board disassembly (4-11)
+24V
AC Connector+5V
Bracket Duplex Ass’y
Page 41
4-13 Transfer Roller Ass’y
Open the Cover Top, you can see colored levers at each side of Transfer Roller, push the levers
which is attached in the Holder transfer Roller to release the Ass’y.
Holder Transfer Roller
Page 42
5. Troubleshooting
5-1 Print Quality
Error statusCheckSolution
1. Check HVPS output voltage1. Refer to HVPS output spec
2. Heat roller scar or particle2. Cleaning heat roller
3. Develope roller scar or particle3. Clean the develope roller.
4. Charge roller scar or particle4. Clean the charge roller.
If not improved,
replace image cartridge.
Page 43
Error statusCheckSolution
1. Check HVPS voltage1. Refer to HVPS output spec.
- Replace the engine board
2. Check the GND OPC contact.2. Fix contact points to fit well.
- Contact among GND OPC
contact points.
- Image cartridge.
- GND OPC terminal on frame
- GND OPC terminal on the
No image (all white)engine board
- Confirm the voltage between
GND-OPC and GND-Frame.
: -130V approx
3. Check LSU operation.3. Replace the LSU.
- Refer to DCU control “05”-Refer to “4-8”
4. Compare new video board4. Replace the video board.
with present one.
5. Toner empty 5. Replace the image cartridge.
1. Check the charger voltage1. Refer to HVPS output spec
All Black Image 2. Check the terminal contact- Replace the engine board
3. Compare new video board with2. Replace terminal
present one3. Replace video board
Page 44
5-2 HVPS Output Spec
¶°- 130 V
°›Recommanded Test Equipment
- DVM -High Voltage Probe
DCU CODE NO. HVPS OUTPUT REMARK
CHARGER“01”- 1.55 KV
TRANSFER “-”“02”-1KV~ -1.4KV
TRANSFER “+”“03”+1.8 KV
BIAS“04”- 500 V
SUPPLY “04”- 700 V
OPC GND
1. Turn off the printer
2. Open the rear cover and disassemble
3. Connect the DCU on engine board and
4. Open the top cover.
5. Remove image Cartridge.
6. Push the Cover Open Switch
7. Select the Diagnostic mode and
the cover-shield.
close the rear cover.
measure HVPS output.
Page 45
5-3 Malfunction
•ÿis opened. replace it.
220V version - 5~6•ÿ
2. Check themistor wire assembly defect.2. If the thermistor wire of the fuser unit
Internal Error 11Normal : 2~400k•ÿis defected, replace it.
(Fuser Error)3. Check SMPS3. If the fuser unit is normal,
- CN2 conection on SMPSreplace SMPS.
- Fuse(F2) open
- Defect of component related to Fuser
control.
4. Check Engine Board4. If not normal operation after replacing
- CN7 connectionit, replace the engine board.
- Fuser control line:
Cn5-2 level (Lamp on : 0.2V, Lamp off:24V)
Check the Cover Open operation1. Replace cover open Unit
1. Cover open unit defect-Refer to “4-6”
Cover open2. Cable damage and connection2. Replace cover open switch
3. Engine board defectassembly, and connect properly.
3. Replace the engine board.
Error statusCheckSolution
1. Check FUSE1. Replace SMPS.
- F1(8A), F2(5A) OPEN.- Refer to “4-12”
No Power
2. Check FUSE.2. Measure the resistance +5V and GND.
- F3(250V/3A) OPEN.(Engine board CN5-pin6 and CN5pin9). If find the short circuit, replace
the Engine board.
1. Check Fuser unitTo disassemble the Fuser unit,
- Thermostat openrefer to “4-5”.
- hallogen lamp defect1. If the thermostat of the fuser unit
Normal : 110V version - 2~3
Page 46
Error statusCheckSolution
®MVideo controller- Refer to “4-4”
board J11.)2. Replace Engine board.
2. Engine board defect.
1. Check the exit sensor.1. Replace Exit sensor.
- Refer to DCU mode “08”- Refer to “4-11”
2. Check the exit sensor actuator.2. Replace Exit sensor actuator.
Jam 23. Check the Exit Roller.- Refer to “4-5, 6-6”
“Paper is stopped4. Check the Cover Rear.3. Replace Exit Roller.
just after exit sensor”5. Check the Contamination of Fuser Unit- Refer to “4-3, 6-1”
4. Replace Cover Rear.
- Refer to “6-1”
5. Replace or Clean Fuser Unit
- Refer to “4-5, 6-6”
1. Check the operation of Duplex Clutch1. Replace Duplex Clutch.
- Refer to DCU mode “12”- Refer to “4-6”
2. Check the Duplex sensor 1.2. Replace the DS1 on Engine Board.
3. Check cable connection or wire defect3. Connect the cable correctly or replace
the cable.
1. Check the Cable between Engine and1. Connect the cable correctly or
Video controller.replace the cable.
(Engine board CN10
Page 47
Error statusCheckSolution
•ÿ2. Replace PAD
exitted from cassette2) Check PAD of Pickup roller- Refer to “4-9, 6-4”
3) Check Joint board3. Replace Joint board.
2. Paper is stoppedMeasure the CN503-2pin- Refer to “4-4”
before feed sensor.4) Check the Gear of multi Purpose 4. Replace Pickup Unit Gear.
Pickup Unit5. Connect the cable correctly
5) Check cable connection or wire defect. or replace the cable.
3. Second cassette feeding
1) Check Pickup Clutch for SCF.1. Replace the pick-up clutch for SCF.
- The resistance of SCF solenoid: 70~80•ÿIf not improved, replace SCF board
2) Check PAD of Pickup roller2. Replace PAD.
3) Check the Gear of pickup Unit- Refer to “6-11”
4) Check paper installation in cassette.3. Replace Pickup Unit Gear.
5) Check cable connection or wire defect.- Refer to “6-11”
4. Reinstiall paper properly.
5. Connect the cable correctly, or
replace the cable.
1. Check the Feed sensor.1. Replace Feed Sensor.
Jam 1- Refer to DCU mode “08”- Refer to “4-11”
“Paper is stopped2. Check the Feed Sensor actuator2. Replace Feed Sensor actuator.
on feed sensor”3. Check the paper installation in- Refer to “4-11, 6-2”
cassette.3. Reinstall paper properly.
1. Check the DC supply for laser1. If +5Vs for laser diode isn’t supplied.
scanning unit check the cover switch assembly for
+5Vs and fix it,
Internal Error 102. Check laser scanning unit2. If the DC power supply for laser
(Scanner Error)- Refer to DUC mode “05”scanning unit has normal operation,
replace the laser scanning unit
3. Check the cable connection and defect3. Replace cable and connect properly.
4. Engine board.4. If not normal operation after replacing
it, replace the engine board.
1. 1st cassette feeding
1) Check the operation of Pick-up Clutch1. Replace the Pick-up solenoid on
- Refer to DCU mode “06”Engine Board.
- Refer to “4-11”
2) Check PAD of Pickup roller.2. Replace PAD.
- Refer to “4-7, 6-5”
3) Check the Gear of Pickup Unit. 3. Replace Pickup Unit Gear.
- Refer to “4-7, 6-5”
4) Check paper installation in cassette4. Install paper properly.
2. Multi purpose feeding
1) Check the operation of 1. Replace MP solenoid.
multi purpose ClutchIf not normal operation after replacing
- Refer to DCU mode “13”it, replace the engine board.
Jam 0- Check MP solenoid. - Refer to “4-11”.
1. Paper is notThe resistance of MP solenoid 70~80
Page 48
Error statusCheckSolution
•ÿapprox.
4. Check the Engine board.
5. Check Gear of Motor Drive Unit.
- Check all the gear for correct
installation.
1) 1’st Cassette Feeder
1. Check the paper empty sensor1. Replace the paper empty sensor on
- Refer to DCU mode “07”Engine board.
2. Check the paper empty sensor actuator.2. Replace paper empty sensor actuator.
2) Multi Purpose Feeder
1. Check the paper empty sensor for MP.1. Replace MP sensor assembly.
Paper Empty- Refer to DCU mode “07”2. Replace MP paper empty sensor
2. Check the MP paper empty sensoractuator.
actuator.If not improved, replace
the engine board
3) Second Cassette Feeder
1. Check the paper empty sensor for SCF1. Replace the paper empty sensor on
- Refer to DCU mode “07” S.C.F board.
2. Check the paper empty sensing actuator2. Replace MP paper empty sensor
for SCF.actuator.
- Refer to DCU mode “00”
1. Check the supply voltage. (+24Vdc)1. Replace to cover open unit.
Engine board CN1 -2,5 pin2. Replace cable
2. Check the Motor cable for cuts or3. Replace Motor.
pinched wiring.4. Replace Engine board.
Main Motor3. Check the resistance for Motor between5. Replace Motor Drive Unit
pin No. 1 to 3(4 to 6)- Refer to “4-6, 6-9”
The resistance of motor : 3
Most electronic products are sensitive to connectors and assemblies that are not complete seated. Therefore, before
starting the troubleshooting procedure, do a mechanical check of all the connectors and assemblies to make sure that
everything is properly seated.
1. For a complex malfunction, check first for a bad weld, short circuit or loose wire on the solder area of the board
2. Input low level is standard for the TTL logic level below 0.8V.
Input high level is standard for the TTL logic level above 3.5V.
But, for PowerPC 603e, the input low level is less than 0.8V, and the input high level is more than 2.0V.
3. USE an oscilloscope or logic analyzer for inspecting the crystal oscillator or its waveform.
5-5-1. Troubleshooting Flow Chart
Page 54
Power Error
Page 55
System Error
Page 56
Engine Error
Self Test Error
Page 57
Parallel Interface Error
Printing Error
Page 58
5-5-2. Troubleshooting Table of Video Controller Board
NO.Error TypeCkeck ListRepair
Power cord connectionConnect the power cord
Vcc voltage(nominal is +5V) levelRefer to the section of
Vcc voltage should be in the range between+4.38-+5.2VEngine troubleshooting
The backlightShort Between Vcc and GNDRepair board
1of LCD is notMutual connection of engine, key panel to LCD
lit uppanel’s connected cable(10pin), video board to keyConnect the cable to
panel’s connected cable(20pin) and engine interfaceconnector
cable(28pin)
The pin of connector is straigh.
Mutual connection of panel cabel(10pin)Confirm the connection
video board to key panel’s connected cable(20pin)of connector
Repair or replace it
It doesn’tIf uanable to do this,
displayedreplace video board.
2
characters onAny foreign conductive chips of solder or materialRemove any foreign
Any component damage on a video controller board.
with appropriate tools.
LCDis on the video controller board or is laid betweenconductive chips on the
IC pins after power off.video controller board.
Reset Error:Reset signal is normal high during operation
System source clock is a 50ß÷
Check point : U16(FS741)’s pin No.6,Replace the FS741
The output clock of QP17000 is a 25ß÷.
The input clock of CPU(U26) and U24 is a 25ß÷.Replace the board
The video data colck source is a 62.7639ß÷at OSc2
The input clock of U31 is a 62.76397ß÷.
3White copyThe output clock of U31 is a 16ß÷.
The input clock of U2’s pin No.125 is a 16ß÷.Replace the board°·Check the normal operation of HSYNC* and PSYNC*Active low impulse
4DRAM Error
5EEPROM
6ROM Error
7Engine Error°·Refer to the section of Engine troubleshooting
Parallel
8Interface
Errorcable
General desc-°·Please refer to the user’s manual.
riptions of°·If you can’t fix the trouble of video controller
9
troubleshootingboard, replace the video board by the verified
°·Check the DRAM address signals.(pin No. 17-20, 23-28 : U20, U290)
°·Check the DRAM data signals. (pin No. 2-5. 7-10. 33-36. 38-41 : U20, U29)
°·Check the EEPROM clock signal. (pin No. 2 : U1)
°·Check the EEPROM data signals. (pin No. 3,4 : U1)
°·Check the ROM chip select signals and read signal (pin No. 12,14)
°·CHeck the ROM data signals. (pin No. 15-22, 24-31 : U25, U27, U30, U32)
°·CHeck the operation of printer driver.
°·Check the printer cable(bidirectional cable)
board.
Refer to USER’s manual
Replace the printer
Replace the board
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