Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards such as
electrical shock.
1-1-1. Warnings
For continued safety, do not attempt to modify the circuit board.
1.
Disconnect the AC power and DC power jack before servicing.
2.
1-1-2. Servicing the LCD TV
When servicing the LCD TV, Disconnect the AC line cord from the AC outlet.
1.
It is essential that service technicians have an accurate voltage meter available at all times. Check the calibration of
2.
this meter periodically.
1-1-3. Fire and Shock Hazard
Before returning the LCD TV to the user, perform the following safety checks:
Inspect each lead dress to make certain that the leads are not pinched or that hardware is not lodged between the
1.
chassis and other metal parts in the LCD TV.
Inspect all protective devices such as nonmetallic control knobs, insulating materials, cabinet backs, adjustment and
2.
compartment covers or shields, isolation resistorcapacitor networks, mechanical insulators, etc.
Leakage Current Hot Check (Figure 1-1):
3.
WARNING : Do not use an isolation transformer during this test.
Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI
C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
(READING SHOULD)
NOT BE ABOVE 0.5mA
DEVICE
UNDER
TEST
TEST ALL
EXPOSED METAL
SURFACES
2-WIRE CORD
*ALSO TEST WITH
PLUG REVERSED
(USING AC ADAPTER
PLUG AS REQUIRED)
With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. With the unit’s AC switch
4.
LEAKAGE
CURRENT
TESTER
EARTH
GROUND
Figure 1-1. Leakage Current Test Circuit
rst in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit,
etc.) and all exposed metal parts, including: metal cabinets, screwheads and control shafts.
The current measured should not exceed 0.5 milliamp.
Reverse the power-plug prongs in the AC outlet and repeat the test.
1-1-4. Product Safety Notices
Some electrical and mechanical parts have special safetyrelated characteristics which are often not evident from visual
inspection. The protection they give may not be obtained by replacing them with components rated for higher voltage,
wattage, etc. Parts that have special safety characteristics are identied by on schematics and parts lists. A substitute
replacement that does not have the same safety characteristics as the recommended replacement part might create
shock, re and/or other hazards. Product safety is under review continuously and new instructions are issued whenever
appropriate.
1-1
1-2
1. Precautions
1-2. Servicing Precautions
WARNING: An electrolytic capacitor installed with the wrong polarity might explode.
Caution: Before servicing units covered by this service manual, read and follow the Safety Precautions section of
this manual.
Note: If unforeseen circumstances create conict between the following servicing precautions and any of the
safety precautions, always follow the safety precautions.
1-2-1 General Servicing Precautions
Always unplug the unit’s AC power cord from the AC power source and disconnect the DC Power Jack before
1.
attempting to:
(a) remove or reinstall any component or assembly, (b) disconnect PCB plugs or connectors, (c) connect a test
component in parallel with an electrolytic capacitor.
Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes
2.
used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such
elements to their original position.
After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that
3.
the area around the serviced part has not been damaged.
Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels,
4.
input terminals and earphone jacks).
Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON.
5.
Connect an insulation resistance meter (500 V) to theblades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be
greater than 1 megohm.
Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead;
6.
always remove the instrument’s ground lead last.
Some semiconductor (solid state) devices can be easily damaged by static electricity. Such components are commonly
called Electrostatically Sensitive Devices (ESD). Examples of typical ESD are integrated circuits and some eld-effect
transistors. The following techniques will reduce the incidence of component damage caused by static electricity.
Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your
1.
body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. To avoid a shock hazard,
be sure to remove the wrist strap before applying power to the LCD TV.
After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent
2.
accumulation of an electrostatic charge.
Do not use freon-propelled chemicals. These can generate electrical charges sufcient to damage ESDs.
3.
Use only a grounded-tip soldering iron to solder or desolder ESDs.
4.
Use only an anti-static solder removal device. Some solder removal devices not classied as “anti-static” can generate
5.
electrical charges sufcient to damage ESDs.
Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs
6.
are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive
materials.
Immediately before removing the protective material from the leads of a replacement ESD, touch the protective
7.
material to the chassis or circuit assembly into which the device will be installed.
Caution: Be sure no power is applied to the chassis or circuit and observe all other safety precautions.
Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together,
8.
or lifting your foot from a carpeted oor can generate enough static electricity to damage an ESD.
1. Precautions
1-4. Installation Precautions
For safety reasons, more than two people are required for carrying the product.
1.
Keep the power cord away from any heat emitting devices, as a melted covering may cause re or electric shock.
2.
Do not place the product in areas with poor ventilation such as a bookshelf or closet. The increased internal
3.
temperature may cause re.
Bend the external antenna cable when connecting it to the product. This is a measure to protect it from being exposed
4.
to moisture. Otherwise, it may cause a re or electric shock.
Make sure to turn the power off and unplug the power cord from the outlet before repositioning the product. Also check
5.
the antenna cable or the external connectors if they are fully unplugged. Damage to the cord may cause re or electric
shock.
Keep the antenna far away from any high-voltage cables and install it rmly. Contact with the highvoltage cable or the
6.
antenna falling over may cause re or electric shock.
When installing the product, leave enough space (10cm) between the product and the wall for ventilation purposes.
7.
A rise in temperature within the product may cause re.
Surround Sound2 Way SRS TruSurround Dolby Digital2 Way SRS TruSurround Dolby Digital
Speaker Output5W x 25W x 2
Antenna1 (Cable/Air)2 (Cable/Air)
11.24 lbs(set)
16.09 lbs(set)
21.38 lbs(set)
28.88 lbs(set)
40.34 lbs(set)
41 lbs(set)
23
26
32
40
46
24.25 lbs (set)
31.97 lbs (set)
41.89 lbs (set)
60.63 lbs (set)
80.91 lbs (set)
2-4
2-4. Accessories
ProductDescriptionCode. NoRemark
2. Product specications
Remote Control & Batteries
(AAA x 2)
Power Cord3903-000144
Cover-BottomBN63-04243A
Owner’s InstructionsBN63-01395B
Cleaning ClothBN63-01798A
Warranty Card / Registration
Card / Safety Guide Manual
(Not available in all locations)
BN59-00599A
6801-001011
Samsung Electronics
Service center
2-5
4. Troubleshooting
Power Board
Main Board
Panel
4-1. Troubleshooting
Check the various cable connections rst.
1.
• Check to see if there is a burnt or damaged cable.
• Check to see if there is a disconnected or loose cable connection.
• Check to see if the cables are connected according to the connection diagram.
Check the power input to the Main Board.
2.
4. Troubleshooting
4-1
4. Troubleshooting
4-1-1. No Power
-
Symptom
Major
checkpoints
-
-
The IP relay or the LEDs on the front panel does not work when connecting the power cord if the cables are
improperly connected or the Main Board or SMPS is not functioning. In this case, check the following:
-
-
-
-
The LEDs on the front panel do not work when connecting the power cord.
The SMPS relay does not work when connecting the power cord.
The units appears to be dead.
Check the internal cable connection status inside the unit.
Check the fuses of each part.
Check the output voltage of SMPS.
Replace the Main Board.
Diagnostics
Lamp(Backlight) Off, power indicator
LED on?
Yes
Does proper Stand-By DC
A5V appear at C223?
Yes
Does proper Main DC B10V_S, B5V,
B13V appear at BD221, C273C C278?
Yes
Does proper Inverter DC 120V appear
at CN101 in SMPS?
Yes
Does proper DC A3.3V appear at D206?
Yes
Does proper DC B3.3V appear at
R203?
Yes
Does proper A1.2V appear at C208?
No
No
No
No
No
No
No
Check a connection power cable.
P/N : BP39-00028A
Change the Main Power assembly
19” => BN44-00152B
22” => BN44-00152A
Check IC203 Change the Main Ass`y
19” : BN94-01638A
22” : BN94-01638B
Check IC203
Change the Main Ass`y
19” : BN94-01638A
22” : BN94-01638B
Check IC402
Change the Main Ass`y
19” : BN94-01638A
22” : BN94-01638B
4-2
Caution
Make sure to disconnect the power before working on the IP board.
4-1-2. No Video (Analog PC signal)
SymptomAudio is normal but no picture is displayed on the screen.-
-
Major
checkpoints
Check the PC source
-
Check the MSD2248AL
This may happen when the LVDS cable connecting the Main Board and the Panel is disconnected.
-
4. Troubleshooting
Diagnostics
Power Indicator is off.
Lamp(Backlight) Off, no video
Yes
Check the PC source and
check the connection of DSUB?
Yes
Does the signal appear at
1
2
3
#w1, #u1, #AB2, #F1, #G1
(R, G, B, H, V) of IC402?
Yes
Does the digital data appear at output of
R452, R453, R402, R403, R404?
Yes
Does the digital data appear at output
of C609 and C610?
Yes
Check the LVDS cable?
Replace the LCD panel?
No
No
No
No
No
Input an analog PC signal.
Check the connected cable.
Check IC601, PC cable.
Change the PC cable. Change the main
PCB assembly
Check IC402 Change the main PCB
assembly
Check IC402
Change the main PCB assembly
Please, Contact Tech support
CautionMake sure to disconnect the power before working on the IP board.
4-3
4. Troubleshooting
WAVEFORMS
1 2
3
PC Input (V-Sync, H-Sync)
LVDS Out (CLK + / -)
4-4
4-1-3. No Video (HDMI - Digital Signal)
SymptomAudio is normal but no picture is displayed on the screen.-
-
Major
checkpoints
Check the HDMI source
-
Check the MSD2248AL
This may happen when the LVDS cable connecting the Main Board and the Panel is disconnected.
-
4. Troubleshooting
Power Indicator is off.
Lamp(Backlight) Off, no video
Yes
Diagnostics
CautionMake sure to disconnect the power before working on the IP board.
Check the HDMI source and check
the connection of HDMI cable?
Yes
4
Does the digital data appear at output of
7
R659, R660(CLK+/-),
R661~R666(DATA)?
Yes
R452, R453, R402, R403, R404?
Yes
Check the LVDS cable?
Replace the LCD panel?
No
No
No
No
Input an HDMI signal.
Check the connected cable.
Check U601, HDMI cable.
Change the HDMI cable. Change
the main PCB assembly
Check IC4001
Change the main PCB assembly
Please, Contact Tech support
4-5
4. Troubleshooting
WAVEFORMS
4 5
6
HDMI Input (CLK + / -)
Tuner CVBS Out (Pattern: Grey Bar)
7
TS DATA Out (Clk, Data [0])
4-6
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