Samsung HLT5676S Schematic

DLP TV
Chassis : L67B(N)_Orchid Model : HLT5676SX/XAA
DLP TV FEATURES
HD Built in TV
NTSC/ATSC Tuner Embedded
3D Ready
3HDMI Interface Adopted
Digital Audio output (OPTICAL) jack
Firmware upgrade by USB Port
SERVICE
Manual
HL-T5676S
Refer to the service manual in the GSPN (see the rear cover) for the more information.
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
© Samsung Electronics Co., Ltd. Apr. 2007
Printed in Korea
AA82-03998A
Area Web Site
North America service.samsungportal.com
Latin America latin.samsungportal.com
CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
GSPN (Global Service Partner Network)
Table of Contents
Chapter 1 Precaution
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2 Product Specification
2-1 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Chapter 3 Alignment & Adjustment
3-1 Service Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2 How to Access Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-3 Factory Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-4 Service Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-6 Replacements & Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Chapter 4 Exploded View & Part List
4-1 HLT5676SX/XAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Chapter 5 Electrical Part List
5-1 HLT5676SX/XAA Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Chapter 6 Troubleshooting
6-1 Checkpoints by Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Troubleshooting Procedures by Error Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7 Block Diagram
7-1 Overall Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 Partial Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Chapter 8 Wiring Diagram
8-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-2 Main Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Chapter 9 PCB Diagram
9-1 Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-3 Jack Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9-4 DMD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Chapter 10 Schematic Diagram
10-1 Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-2 Jack Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-3 DMD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
10-4 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
1. Make sure all protective devices are properly installed including non-metallic handles and compartment covers when installing or re-installing the chassis or chassis assemblies.
2. Make sure that no gaps exist between the cabinets for children to insert their fingers in to prevent children from receiving electric shocks.
Errors may occur when the resistance is below 1.0 ㏁ or over 5.2 ㏁.
In these cases, make sure that the device is repaired before sending it back to the customer.
3. Check for Electricity Leakage (Figure 1-1) Warning: Do not use an insulated transformer for check­ing the leakage. Use only those current leakage testers or mirroring systems that comply with ANSIC 101.1 and the Underwriter Laboratory's specifications (UL1410,
59.7).
Fig. 1-1 AC Leakage Test
4. A high voltage is maintained within the specified limits using safety parts, calibration and tolerances. When voltage exceeds the specified limits, check each special part.
5. Warning for Engineering Changes: Never make any changes or additions to the circuit design or the internal part for this product. Ex: Do not add any audio or video accessory connectors. This might cause physical damage. Furthermore, any changes or additions to the original design/engineering will invalidate the warranty.
6. Warning - Hot Chassis: Some TV chassis are directly connected to one end of the AC power cord for electrical reasons. Without insulated transformers, the product can only be repaired safely when the chassis is connected to the earthed end of the AC power source.
To make sure the AC power cord is properly connected, follow the instructions below. Use the voltmeter to measure the voltage between the chassis and the earthed ground. If the measurement is over 1.0V, unplug the AC power cord and change the polarity before re­inserting it. Measure the voltage between the chassis and the ground again.
7. Some TV chassis are shipped with an additional secondary grounding system. The secondary system is adjacent to the AC power line. These two grounding systems are separated in the circuit using an unbreakable/unchangeable insulation material.
8. When any parts, material or wiring appear overheated or damaged, replace them with new regular ones immediately. When any damage or overheating is detected, correct this immediately and make a regular check of possible errors.
9. Check for the original shape of the lead, especially that of the antenna wiring, any sharp edges, the AC power and the high voltage power. Carefully check if the wiring is too tight, incorrectly placed or loose. Never change the space between the part and the printed circuit board. Check the AC power cord for possible damages. Keep the part or the lead away from any heat-emitting materials.
Precaution
Samsung Electronics 1-1
To avoid possible damages or electric shocks or exposure to radiation, follow the instructions below with regard to safety, installation, service and ESD.
1. Precaution
1-1 Safety Precautions
(READING SHOULD
DEVICE UNDER
TEST
EXPOSED METAL
2-WIRE CORD
ALSO TEST WITH
PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
TEST ALL
SURFACES
LEAKAGE CURRENT
TESTER
NOT BE ABOVE
0.5mA)
EARTH
GROUND
10. Safety Indication: Some electrical circuits or device related materials require special attention to their safety features, which cannot be viewed by the naked eye. If an original part is replaced with another irregular one, the safety or protective features will be lost even if the new one has a higher voltage or more watts.
Critical safety parts should be bracketed with ( ). Use only regular parts for replacements (in particular, flame resistance and dielectric strength specifications). Irregular parts or materials may cause electric shock or fire.
11. Pay additional attention to the current leakage as the voltage between the power board and the ballast is 220 to 440v, i.e. very high. And also beware of possible electric shock from the primary power source.
Precaution
1-2 Samsung Electronics
!
1. The service instructions are printed on the cabinet, and should be followed by any service personnel.
2. Make sure to unplug the AC power cord from the power source before starting any repairs. (a) Remove or re-install parts or assemblies. (b) Disconnect the electric plug or connector, if any. (c) Connect the test part in parallel with the electrolytic capacitor.
3. Some parts are placed at a higher position than the printed board. Insulated tubes or tapes are used for this purpose. The internal wiring is clamped using buckles to avoid contact with heat emitting parts. These parts are installed back to their original position.
4. After the repair, make sure to check if the screws, parts or cables are properly installed. Make sure no damage is caused to the repaired part and its surroundings.
5. Check for insulation between the blade of the AC plug and that of any conductive materials (i.e. the metal panel, input terminal, earphone jack, etc).
6. Insulation Check Process: Unplug the power cord from the AC source and turn the switch on. Connect the insu­lating resistance meter (500v) to the AC plug blade.
The insulating resistance between the blade of the AC plug and that of the conductive material should be more
than 1 ㏁.
7. Any B+ interlock should not be damaged. If the metal heat sink is not properly installed, no connection to the AC power should be made.
8. Make sure the grounding lead of the tester is connected to the chassis ground before connecting to the positive lead. The ground lead of the tester should be removed last.
9. Beware of risks of any current leakage coming into contact with the high-capacity capacitor.
10. The sharp edges of the metal material may cause physical damage, so ensure wearing protective gloves during the repair.
Precaution
Samsung Electronics 1-3
Warning 1: First carefully read the "Safety Instruction" in this service manual.
When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.
Warning 2: Any electrolytic capacitor with the wrong polarity will explode.
1-2 Servicing Precautions
1-3 Static Electricity Precautions
1. Some semi-conductive ("solid state") devices are vulnerable to static electricity. These devices are known as ESD. ESD includes the integrated circuit and the field effect transistor. To avoid any materials damage from electrostatic shock, follow the instructions described below.
2. Remove any static electricity from your body by connecting the earth ground before handling any semi-conductive parts or ass'ys. Alternatively, wear a dischargeable wrist-belt. (Make sure to remove any static electricity before connecting the power source - this is a safety instruction for avoiding electric shock)
3. Remove the ESD ass'y and place it on a conductive surface such as aluminum foil to prevent accumulating static electricity.
4. Do not use any Freon-based chemicals. Such chemicals will generate static electricity that causes damage to the ESD.
5. Use only grounded-tip irons for soldering purposes.
6. Use only anti-static solder removal devices. Most solder removal devices do not support an anti-static feature. A solder removal device without an anti-static feature can store enough static electricity to cause damage to the ESD.
7. Do not remove the ESD from the protective box until the replacement is ready. Most ESD replacements are covered with lead, which will cause a short to the entire unit due to the conductive foam, aluminum foil or other conductive materials.
8. Remove the protective material from the ESD replacement lead immediately after connecting it to the chassis or circuit ass'y.
9. Take extreme caution in handling any uncovered ESD replacements. Actions such as brushing clothes or lifting your leg from the carpet floor can generate enough static electricity to damage the ESD.
Precaution
1-4 Samsung Electronics
CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
Precaution
Samsung Electronics 1-5
1-4 Installation Precautions
1. For safety reasons, more than two people are required for carrying the product.
2. Keep the power cord away from any heat emitting devices, as a melted covering may cause fire or electric shock.
3. When installing the product, make sure to keep it away from the wall (more than 10cm/4 inches spacing should be around the Top,Back, and both sides of the unit) for ventilation purposes. Poor ventilation may cause an increase in the internal temperature of the product, resulting in a shortened component life and degraded performance.
4. Bend the external antenna cable when connecting it to the product. This is a measure to protect it from being exposed to moisture. Otherwise, it may cause a fire or electric shock.
5. Make sure to turn the power off and unplug the power cord from the outlet before repositioning the product. Also check the antenna cable or the external connectors if they are fully unplugged. Damage to the cord may cause fire or electric shock.
6. Keep the antenna far away from any high-voltage cables and install it firmly. Contact with the high-voltage cable or the antenna falling over may cause fire or electric shock.
7. When connecting the RF antenna, check for a DTV receiving system and install a separate DTV reception antenna for areas with no DTV signal.
8. Check the basics of the screen test.
- Image position/size, Tilt adjustment, Actuator activation
1-6 Samsung Electronics
MEMO
Product Specification
Samsung Electronics 2-1
2. Product Specification
2-1 Product Features
Block Specfication Major IC Remark
DMD - Panel Resolution : 1920x1080 xHD5 DMD Panel
RF
- Intergrated HDTV Tuner (NTSC/ATSC TUNER Embedded)
QamLink
Power
- Input Voltage : AC110V~120V
- Stand-By : under 1W
Stand-by (KA1M0565)
Video
- MPEG2 Decoder/Analog Decoder.
- ( IPC, Scaler, Video enhancer)
S5H2201, CXD3815 SDP62
Sound
- speaker : 10W + 10W
- Trusurround XT, Dolby Digital
STV8258
Cabinet - K7 Design
Chip Description
- S5H2201 : SAMSUNG S5H2201 HD-TV Audio/Video Decoder Processor is designed to provide a cost-effective, low power size and high performance micro-controller solution for HD-TV,SD-TV, STB applications. To reduce total system cost, S5H2201 also provides the following features: separate 4KB Instruction and 4KB Data Cache, an improved audio DSP, a programmable video encoder with a dual output capability of interlaced and progressive scan, Memory controller, 4-channel Timers with PWM, I/O Ports, 2-channel 8-bit ADCs, 5-channel 10-bit DACs, 2­channel UARTs with handshake, IIC-BUS interface, IIS-BUS interface, SIO, Memory-Stick(NOTE) Card Interface and PLL for clock generation.
- SDP62 (B1) : * 4CH Input
CH1, CH2 : 30Bit (RGB, YCbCr444, 601,10Bit or 8Bit) CH3 : 24Bit (RGB,YCbCr444 each 8bit, 601 10bit)
CH4 : 20Bit (Only 601 8Bit or 10Bit) * OSD Input * Output
Digital RGB(10Bit 444) Digital YCbCr(10Bit 444)
RGB/YCbCr 10bit OUTPUT @CLK_OUT
RGB/YCbCr 20bitEven/Odd) OUTPUT
- CXD3815 : The CX3815Q is a multi chroma that supports TV systems worldwide. It has a motion adaptive 3-D Y/C separation function for NTSC and PAL signals. In addition, this chip also has analog and digital composite signal and component signal input functions, and functions as a video signal processor IC that outputs the component signals selected from each video signal format input.(Applications: color TV's)
- STV 8258 : The STV82x8 family, based on audio digital signal processors (DSP), performs high quality and advanced
dedicated digital audio processing.These devices provide all of the necessary resources for automatic detection and demodulation of analog audio transmissions for NTSC TV broadcasts. Virtual or true, multi-channel capabilities and easy digital links make them ideal for digital audio low cost consumer applications. Starting from enhanced stereo up to independent control of 5 loudspeakers and a subwoofer (5.1 channels), the STV82x8 family offers standard and advanced features plus sound enhancements, spatial and virtual effects to enhance television viewer comfort and entertainment.
Product Specification
2-2 Samsung Electronics
Important efficiency comparison
The advantage of SDP62
- Video processor integrating NR, IPC, Scaler and PE
- NR(Noise Reduction) * ME/MC NR * Adaptive NR using Noise Estimation
- IPC(Interlace to Progressive Conversion) * ME/MC IPC * Ticker detection * Film mode
- Scaler * Premium scaler(H=12Tap, V=8Tap 128 polyphase) * Dejagging
- PE(Picture Enhancement) * Motion Adaptive Detail Enhancement * Chrominance Transition Improvement * Contrast Adjustment * My Color Control & Management
Item S5H2201+SDP51/52(Before) S5H2201+SDP62(After)
480i Input
(Bit Resol.)
- 480i(10)→480p(10)→1080p(10)
- De-interlacing No. 1
- 480i(10) →1080p(16)
- De-interlacing No.1
1080i Input
(Component)
- Input 10bit, Output 10bit
- ME/MC IPC :480i, 1080bit
- Input 10bit, Output 10bit
- ME/MC IPC :480i, 1080i
Graphic
Display
- S5H2201DNIe(Separate PortNo P.E)
- 1080p graphic muxing to the final output
- S5H2201SDP62(Separate PortNo P.E)
- 1080p Graphic muxing to the final output
NTSC Input
- 3D-comb→Main(TC90103FG)
- Super NR→Main/Sub(2xSDP51)
- 3D-Comb → Main(CXD3815)
- Super NR → Main/Sub(SDP62)
Product Specification
Samsung Electronics 2-3
2-2 Key Features
Model HL-T5076S HL-T5676S HL-T6176S
Voltage AC 110 - 120V~ AC 110 - 120V~ AC 110 - 120V~
Frequency of Operation 60Hz 60Hz 60Hz
Power Consumption 230 watts 230 watts 230 watts
Dimensions (W x D x H)
1156 x 270 x 773 inches
1156 x 270 x 773 mm
1290 x 270 x 847 inches
1290 x 270 x 847 mm
1400 x292 x 910 inches
1400 x292 x 910 mm
Weight 28.3Kg / 79.37 lbs 28.6 Kg / 79.37 lbs 33.6 Kg / 79.37 lbs
H/W Configuration
- DMD Panel : 0.65" (1920 x1080p, TI)
- One Panel Optical Chassis (K780)
- LAMP: 132W (50",56",61")
- NTSC/ATSC Tuners : NTSC/DTV Reception
- Support HDMI Interface : Adopts DVI/HDMI systems for digital HDs including STB.
- DNIe4 : High quality image implementation
- USB Interface : Use the USB interface for service purposes (S/W Upgrade),Wise Link
- 3D Ready feature
S/W Configuration
- MCU : Albatross CPU
- 4-Layered Architecture : Device Driver/OS/Hardware Abstraction/Application
- OSD : 32Bit True Color Graphics OSD
- Enhanced system stability by separating the DTV control and the application control systems into multi-processes.
Picture
- DMD Panel
Panel Size : 0.65"Panel Resolution : 1920 x 1080
- Tuner : Integrated HDTV Tuner (NTSC/ATSC Embbeded)
- Display Format : 1920 x 1080
Sound
- Sound System : TruSurround XT,Dolby Digital
- Amp/Channel : 2 Channel Digital Amp
- Speaker System & Output(RMS)
Sound (RMS) : 10W + 10W
In/Out Terminals
- Rear : 2 RF In, 2 CVBS In, 2 S-VHS In, 2 Component In, 3 HDMI In(DVI compatible With Adaptive Jack Only), 1 Optical audio out, 1 Monitor out, 1 PC in, 3D Ready, 1 RS-232C port
Product Specification
2-4 Samsung Electronics
Feature
- Component Interface (480i/480p/720p/1080i/1080p, Y/Pb/Pr)
- Digital Interface : 3HDMI
- Graphic Interface : PC
- Language : English/French/Spanish
- Picture Size : 4:3/16:9/Zoom1/Zoom2/Wide Fit/Just Scan
- V-CHIP
- Closed Caption
- Sleep Timer : 180 Min.
- Optical sound output
- RS-232C
- Wise Link
- Game Mode
- 3D Game
Remocon
- TM87C
Power Supply
- AC 110V~120V
Product Specification
Samsung Electronics 2-5
2-3 Specifications Analysis
Model HL-R5078W HL-R5668W HL-T5676S
Design
Picture
Display Device DLP DLP DLP
Built-in Tuner ATSC, NTSC ATSC, NTSC ATSC, NTSC
Display Format 1080p, 1080i, 720p, 480p, 480i 1080p, 1080i, 720p, 480p, 480i 1080p, 1080i, 720p, 480p, 480i
Screen Size 50 inch 56 inch 56 inch
Aspect ratio 16:9 16:9 16:9
Progressive scan Yes Yes Yes
Digital Comb Filter 3D Comb 3D Comb 3D Comb
First Surface Mirror Yes Yes Yes
Brightness
800cd/ 600cd/ 600cd/
Contrast 10000:1 10000:1 10000:1
Color Wheel Size/Bearing
7segment/65,
Air Bearing
7segment/65,
Air Bearing
7segment/65,
Air Bearing
Anti-glare Sun Screen No No No
Screen Pitch 0.098mm 0.098mm 0.098mm
Image enhancer DNIe4 DNIe4 DNIe4
DMD xHD3 xHD3 xHD5
Audio
Base/Tremble/Balance No No No
Equalizer 5 Band 5 Band 5 Band
Auto Volume Leveler Ye s Yes Yes
Surround Sound
TruSurround XT
Dolby Digital
TruSurround XT
Dolby Digital
TruSurround XT
Dolby Digital
Speaker system 2 Way 4 Speaker 2 Way 4 Speaker 2 Way 4 Speaker
Output Power 15Wx2 15Wx2 10Wx2
Features
2-Tuner Split-Screen PIP Yes(HD/SD/QAM) Yes(HD/SD/QAM) No
Split-screen Side-by-Side Ye s Yes Yes
MTS with dbx Noise
Reduction/SAP
Yes Yes Yes
Still Picture Ye s Ye s Yes
Wise Link No No Yes
Connections
Plug & Play Yes Yes Yes
S-Video In Rear 2, Side1 Rear 2, Side1 Rear 2
HDTV Component Video Input (Y, Pb, Pr) 1080p/1080i/480P/480i
Rear 2 Rear 2 Rear 2
PC Yes Yes Yes
HDMI Yes Yes Yes
Digital Sound Optical 1 Optical 1 Optical 1
Product Specification
2-6 Samsung Electronics
2-4 Accessories
Accessories Item Item code Remark
Supplied Accessories
Remocon
Batteries
BP59-00125A
4301-000103
Samsung Service center
Manual BP68-00630A
Cloth-Clean BN63-01798A
Power Cord 3903-000144
Accessories that can be purchased
additionally
HDMI/DVI cable -
HDMI Cable -
S-VIDEO Cable -
Optical Cable -
Antenna Cable -
Component Cables (RCA) -
1Stereo/2RCA Cable -
3D IR Emitter -
3D Glasses -
Electronics Store/
Internal shopping mall
Product Specification
Samsung Electronics 2-7
Accessories Item Item code Remark
Accessories that can be purchased
additionally
Replacement Lamp -
PC Audio Cable -
Audio/Video Cables -
Electronics Store/
Internal shopping mall
2-8 Samsung Electronics
MEMO
Alignment & Adjustment
Samsung Electronics 3-1

3. Alignment & Adjustment

3-1 Service Instruction

Check items listed after changing each
The Rear board is irremovable and supplied as a separate part in the field
1. Software version check : After Entering the Service mode, Check the list below
* S/W Notation
"T-ORCHAUSO_0001" indicates "Orchid basic model USA ver 0001".
2. Front LED check : In this S/M it is page 6-2-1.
3. DMD 0x00000001 indicates DMD board bit sequence program version.
4. Actuator Gain adjustment : See page 3-4-4.
5. Vertical / Horizontal Position adjustment : See page 3-4-1.
6. CCA : See page 3-16.
7. Board LED check : Check the LED is turned on.
(In the DMD Board)
8. Tilt/Focus adjustment : See page 3-20/21/22.
T-ORCHAUSO_00XX T-DLAMAUS5_10XX RFS... 2007-00-00 DMD XXX T-LEEUM-0399
Check Items
Replaced Items
S/W Version Front LCD Actuator Gain
V-Position H-Position
Tilt Focus
Main Board
Main Power Board
Optical Engine
DMD Board
LAMP
Front LED Assy
Detect Board
Alignment & Adjustment
3-2 Samsung Electronics

3-2 How to Access Service Mode

1. Turn off the power to put the unit into the STAND-BY mode.
2. In order to enter the Service Mode, Press "Mute" → "1” → "8" → "2" → "POWER" button on the Remote Control. In case entry into SERVICE MODE is unsuccessful, repeat the procedures above.
3. Initial DISPLAY State in times of Service Mode Switch overs
4. Buttons operations within Service Mode
OPTION CHECKSUM DDP3021 SERVICE CCA(ON) DeSaturation(ON) SP Actuator CXD3815 MST33X9 SDP62(IPC) SDP62(SCALER) SDP62(PE) S5H2200 KS1409_TUNER STV82X8 CINEMA CCA ESP
T-ORCHAUSO_00XX T-DLAMAUS5_10XX RFS... 2007-00-00 DMD XXX T-LEEUM-0399
MENU Full Menu Display / Move to Parent Menu
Direction keys ▲ / ▼
Item Selection by Moving the Cursor
Direction keys ◀ / ▶
Data Increase/Decrease for the Selected Item
Source Cycles through the active input source that are connected to the unit
Enter Item Selection/execution
Alignment & Adjustment
Samsung Electronics 3-3

3-3 Factory Data

The underlined are items applied during the service adjustment. None of the others should be adjusted.
1. OPTION
No Item Range Default Remark
1 Factory Reset
2 Lamp Control 0~1 Always Dynamic, Always
3 WB Reset ON/OFF OFF Initialize the White Balance value
4 EER Reset - - Clear the EEPROM
5 User Reset
6
DIGITALDMD
- -
7 Lamp Clear - - Initialize lamp usage time. Lamp Life is set to zero
8 Lamp Life h Lamp on time counter
9 AUTO POWER ON/OFF ON
The sets turns on automatically when the power cord is plugged in
10 MUTE TIME(Video) 0~1000 440 Time which the screen will be black while switching
11 DDC Protection ON/OFF ON DDC write ON/OFF selection
12 LNA Default ON/OFF Auto LNA setting OFF/Auto selection
13 PROTECT ON/OFF ON Protection ON/OFF selection
14 WATCH DOG ON/OFF ON Watch Dog ON/OFF selection
15 WD COUNT 0 0 Count for Watch Dog event
16 DBG/RS232 SEL 0~1 RS232 Rs232/Debug
17 BUS STOP ON/OFF OFF
18 FACTORY ON/OFF ON
19 SMART DEBUG ON/OFF OFF All user settings are set to default
20 EER COUNT ON/OFF ON/OFF OFF
21 EER COUNT 0x90d0
22 LNA+ ON
23 LNA Check Count 10
24
DMDDIGITAL
- - To trans the CCA data form DMD to DIGITAL
25 Shop Mode ON/OFF OFF
26 Color Gamut(Wide)
27 PC Ident Auto
28 Hotplug On/Off ON
29 Hotplug Off Hold Time 1500ms
30 HDMI Mute time Oms
31 DDP 3D Test 3D ready Function TEST
Alignment & Adjustment
3-4 Samsung Electronics
2. DDP3021
No Item Range Default Remark
1 H/V-Position 0 ~ 60 H:60/V:30 Horizontal and Vertical image adjustment
2 LAMP SYNC 0~3 2 Pulse(P), Pass(T)
3 INDEX DELAY
4 SEQ SELECT 0~15 0x05 Sequence Selection
5 V-FLIP Flip/Nomal Normal Vertical Flip Operation
6 H-FLIP Flip/Nomal Normal Horizontal Flip Operation
7 GAMMA 0 ~ 15 [4]OEM Gamma Table Selection
8 MPC ON/OFF OFF MPC Funcion On/Off
9 Lamp Boost 0 ~ 63 15 Lamp Boost value selection
10 Lamp Sync Delay 0~4095 120 Lamp Sync delay value selection
11 Lamp Select 0~2 Philips Philips, Osram, Ushio
12 3D GLS_Trans 1800
13 T
est Pattern (DDP)
0~18 0
This displays the built-in pattern of the DDP3021 chip. DDP3021 drives the DMD panel, so displaying this pattern means there is no error in the DDP3021 projection function and the panel itself.
Alignment & Adjustment
Samsung Electronics 3-5
3. CCA
No Item Range Default Remark
1 CCA On/Off ON CCA On/Off Selection
2 Red-x 0~32768 646 Red-x measurement value using
3 Red-y 0~32768 340 Red-y measurement value
4 Red-Y 0~32768 86 Red-Y measurement value
5 Green-x 0~32768 295 Green-x measurement value
6 Green-y 0~32768 620 Green-y measurement value
7 Green-Y 0~32768 300 Green-Y measurement value
8 Blue-x 0~32768 146 Blue-xmeasurement value
9 Blue-y 0~32768 58 Blue-y measurement value
10 Blue-Y 0~32768 53 Blue-Y measurement value using
11 White-x
12 White-y
13 White-Y
14 Yellow-x
15 Yellow-y
16 Yellow-Y
17 Cyan-x
18 Cyan-y
19 Cyan-Y
20 [COOL2]DWhite_X
21 [COOL2]DWhite_Y
22 [COOL1]DWhite_X
23 [COOL1]DWhite_Y
24 [NORMAL]DWhite_X
25 [NORMAL]DWhite_Y
26 [WARM1]DWhite_X
27 [WARM1]DWhite_Y
28 [WARM2]DWhite_X
29 [WARM2]DWhite_Y
30 WB Spread WB adjusted value is spread to other mode
Alignment & Adjustment
3-6 Samsung Electronics
No Item Range Default Remark
1 Desaturation Control ON
2 [NORMAL]Red-x 0~32768 646
3 [NORMAL]Red-y 0~32768 340
4 [NORMAL]Green-x 0~32768 295
5 [NORMAL]Green-y 0~32768 620
6 [NORMAL]Blue-x 0~32768 146
7 [NORMAL]Blue-y 0~32768 58
8 [NORMAL]Cyan-x 0~32768 274
9 [NORMAL]Cyan-x 0~32768 285
10 [NORMAL]Magenta-x 0~32768 439
11 [NORMAL]Magenta-y 0~32768 424
12 [NORMAL]Yellow-x 0~32768 571
13 [NORMAL]Yellow-y 0~32768 446
14 [sRGB]Red-x 0~32768 646
15 [sRGB]Red-y 0~32768 340
16 [sRGB]Green-x 0~32768 295
17 [sRGB]Green-y 0~32768 620
18 [sRGB]Blue-x 0~32768 146
19 [sRGB]Blue-y 0~32768 58
20 [sRGB]Cyan-x 0~32768 274
21 [sRGB]Cyan-x 0~32768 285
22 [sRGB]Magenta-x 0~32768 439
23 [sRGB]Magenta-y 0~32768 424
24 [sRGB]Yellow-x
25 [sRGB]Yellow-y
26 Desaturation mode Normal
4. DeSaturation(ON)
Alignment & Adjustment
Samsung Electronics 3-7
6. SDP62
No Item Range Default Remark
1 (NR)M_NR_ON/OFF ON MAIN PICTURE NR ON/OFF
2 (NR)S_NR_ON/OFF ON SUB PICTURE NR ON/OFF
3 (NR)NR_Zeromotion_M 18 Gain control for motion compensation
4 (NR)NR_Fullmotion_M 240
5 (NR)M_MAX_WEIGHT 110 MAIN NR FRAME WEIGHT
6 (NR)S_MAX_WEIGHT 110 SUB NR FRAME WEIGHT
7 (NR)GMV_ON ON Global Motion Vector ON/OFF
8 (NR)TH_FULLMD 3
9 51FLT_ON 3
10 FLT_SP ON
11 FLT_FP OFF
12 FLT_STL 0
13 FLT_MOT 0
14 Spatial_Analog_TH 0 0: Vertical Interpolation(do not use directional information)
15 Ticker_Mode All on All off,Interlace only,Ecxept film,All on
16 Debuger_Mode 0 off,film,Stop,Motion,Moving,Judder,Ticker,Weigh
17 (FILM)3:2_Mode 1 3:2 PULL DWON MODE SELECTION
18 (FILM)2:2_Mode 1 2:2 PULL DWON MODE SELECTION
19 (FILM)FLM_32_22 3
20 CLK_OSD_PHASE 3 B1 OSD DATA LATCH PAHSE
21 MIX_STL_SLP 2
22 (M)Test Pattern 0 INPUT TEST PATTERN
23 (S)Test Pattern 0
5. SP Actuator
No Item Range Default Remark
1 Actu Gain Control 0~175 70 Actuator Gain adjustment
2 Actu Gain Detail 0~175 70 Actuator Gain adjustment
3 Actu On/Off 0~1 ON Actuator On/Off selection
4 DB On/Off 0~1 ON
5 DB Border On / Off OFF
6 DB BP Weight - 0%
7 DB Gain 0~3 3
8 DB Aperture 0~1 open
9 SB Gain 0~255 0
Alignment & Adjustment
3-8 Samsung Electronics
7. SDP62(SCALER)
No Item Range Default Remark
1 Main AUTO_PAGE_SE ROM Filter Page Select
2 Main YH_PAGE 2 YH Filter Select
3 Main YV_PAGE 7 YV Filter Select
4 Main CH_PAGE 2 CH Filter Select
5 Main CV_PAGE 2 CV Filter Select
6 (CTI)GAINU 96 CB CTI gain
7 (CTI)GAINV 96 CR CTI gain
8 (CTI)R_CHCNT_ON OFF
9 (MADE)SDR_MAX_TH1 6 SDR STillFrame motion weight threshold
10 (MADE)SDR_MAX_TH2 6 SDR STillFrame motion weight threshold
11 (MADE)ANTI_V ON MADE IPC Motion V LPF ON/OFF
12 (MADE)ANTI_H ON MADE IPC Motion H LPF ON/OFF
13 MG_ON ON
14 MM_ON OFF
15 (MADE)DE_GAIN_X1 8 MADE Gain of horizontal high frequecy region
16 (MADE)DE_GAIN_X2 16 MADE Gain of horizontal middle frequecy region
17 (MADE)DE_GAIN_Y1 16 MADE Gain of vertical region
18 (MADE)DE_MR 24 LOG SCLAE GAIN
19 (MADE)H_RTH2 8
20 (MADE)CORING_ON/O ON MADE CORING ON/OFF
21 (MADE)H_CORING_F1 6 MADE CORING Threshold
22 (MADE)H_CORING_F2 6 MADE CORING Threshold
23 (MADE)V_CORING_F3 6 MADE CORING Threshold
24 (MADE)NE_ON OFF MADE linkage NE ON/OFF
25 (MADE)SUP_LIFT ON
26 (MADE)H_FILTER1 1 MAIN H FILER1 SELECT
27 (MADE)H_FILTER2 10 MAIN H FILER2 SELECT
28 (MADE)V_FILTER1 4 MAIN V FILER SELECT
29 DB_DEMO ON De-blocking Processing ON/OFF
30 PRE_DEMO OFF Pre-DE Processing ON/OFF
31 SP_DEMO ON Super Precision Processing ON/OFF
32 CTI_DEMO OFF CTI Processing ON/OFF
33 JR_SUB ON
34 JR_DEMO ON
Alignment & Adjustment
Samsung Electronics 3-9
8. SDP62(PE)
No Item Range Default Remark
1 Test Pattern 0 OUTPUT TEST PATTERN SELECTION
2 SNI_PROC_CEP ON Contrast Enhancement ON/OFF
3 SNI_PROC_DEP ON Detail Enhancement Processing ON/OFF
4 SNI_PROC_CEA ON Contrast Enhancement ON/OFF
5 SNI_PROC_CCS ON Color Compensation Processing ON/OFF
7 SNI_PROC_MCC ON MCC Processing ON/OFF
8 SNI_PROC_CA ON Contrast Adjustment Processing ON/OFF
9 SNI_PROC_CVD ON Color Vision Deficiency Processing ON/OFF
11 SNI_BWS Adaptive BWS MODE SELECTION
12 B_RATIO 13000 Low lecel informatino for the minimum value
13 BLACK_TILT 110 Black Stretch Area
14 B_GAIN_MAX 380 Black slope gain limit
15 WHITE_TILT 240 White Stretch Area
16 GAIN_X1 20 Gain of horizontal high frequecy region
17 GAIN_X2 24 Gain of horizontal middle frequecy region
18 GAIN_Y1 16 Gain of vertical high frequecy region
19 GAIN_Y2 24 Gain of vertical middle frequecy region
20 SUP_LIFT_SEL OFF
21 BOOL_SUPP_SELX1 ON Horizontal high frequecy Shoot Shppression ON/OFF
22 BOOL_SUPP_SELX2 OFF Horizontal middle frequecy Shoot Shppression ON/OFF
23 BOOL_SUPP_SELY1 ON Vertical high frequecy Shoot Shppression ON/OFF
24 BOOL_SUPP_SELY2 ON Vertical middle frequecy Shoot Shppression ON/OFF
25 BPPL_ENH_SEL ON Amplitude scaling block gain Processing ON/OFF
26 R_MR 150
27 CORING_ON ON Post Coring ON/OFF
28 RTH2 4 Noise Detection Block Threshold2
29 NDON ON Noise Detection ON/OFF
30 WB_RED_C_COEFF 1024
31 WB_GRN_C_COEFF 1024
32 WB_BLU_C_COEFF 1024
33 WB_RED_B_COEFF 1024
34 WB_GRN_B_COEFF 1024
35 WB_BLU_B_COEFF 1024
36 R_Coring_TH1 2 Horizontal high frequecy Coring Threshold
37 R_Coring_TH2 2 Horizontal middle frequecy Coring Threshold
38 R_Coring_TH3 3 Vertical high frequecy Coring Threshold
39 R_Coring_TH4 3 Vertical middle frequecy Coring Threshold
40 H_FILTER1 5 DE horizontal high frequecy Filter selection
Alignment & Adjustment
3-10 Samsung Electronics
No Item Range Default Remark
41 H_FILTER2 5 DE horizontal middle frequecy Filter selection
42 V_FILTER1 1 DE vertical high frequecy Filter selection
43 V_FILTER2 1 DE vertical middle frequecy Filter selection
44 YSUBTRACT 0 Input Y channel Setup level
45 Sub Color 62 Color gain
46 Sub Color_Offset 0 N.C
47 DNIe On/Off ON DNIe Processing ON/OFF
48 Sub Contrast 107 Brightness adjustment for the high-light parts of the screen
49 Contrast Offset 5 Standard Contrast offset
50 (M)Contrast Offset 0 N.C
51 Sub Brightness 243 Brightness adjustment for the low-light parts of the screen
52 CRR 910 YCbCr TO RGB MATRIX
53 CBG 1830 YCbCr TO RGB MATRIX
54 CRG 1820 YCbCr TO RGB MATRIX
55 CBB 1023 YCbCr TO RGB MATRIX
56 CRR_MOVIE 750 MOVIE MODE YCbCr TO RGB MATRIX
57 CBG_MOVIE 1830 MOVIE MODE YCbCr TO RGB MATRIX
58 CRG_MOVIE 1700 MOVIE MODE YCbCr TO RGB MATRIX
59 CBB_MOVIE 1023 MOVIE MODE YCbCr TO RGB MATRIX
60 LGAIN 200 Contrast Adjustment dark gain
61 UGAIN 100 Contrast Adjustment bright gain
9. S5H2200
No Item Range Default Remark
1 Test Pattern(ALBA) 0~255 1
Alignment & Adjustment
Samsung Electronics 3-11
10. KS1409_Tuner
No Item Range Default Remark
1 Rf_Agc - 0x8a
2 Vsb_CR_Gain - 0x002e
3 Vsb_CR_K1_1_Narrow - 0x0e
4 Vsb_CR_K1_1_Wide - 0x0c
5 Vsb_CR_K1_2_Narrow - 0x0d
6 Vsb_CR_K1_2_Wide - 0x0c
7 Vsb_CR_K2_1_Narrow - 0x12
8 Vsb_CR_K2_1_Wide - 0x10
9 Vsb_CR_K2_2_Narrow 0x11
10 Vsb_CR_K2_2_Wide 0x10
11 Vsb_Eq_Ctrl1 0x030e
12 Vsb_Eq_Ctrl2 0x0104
13 Vsb_Eq_Init_Step 0x3161
14 Vsb_Eq_Step 0x6111
15 Vsb_Ptl_Step 0x0522
16 Vsb_Ptl_Alpha 0x0055
17 Qam_Agc 0x2a38
18 Qam_Eq_Step1 0x312f
19 Qam_Eq_Step2 0xa8b0
20 Qam_Ptl_K1 0x37
21 Qam_Ptl_K2 0x2c
12. Cinema CCA
No Item Range Default Remark
1 [COOL2]DWhiteX - 267 Target Red X value for CCA
2 [COOL2]DWhiteY - 269 Target Red Y value for CCA
3 [COOL1]DWhiteX - 274 Target Green X value for CCA
4 [COOL2]DWhiteY - 276 Target Green Y value for CCA
5 [NORMAL]DWhiteX - 282 Target Blue X value for CCA
6 [NORMAL]DWhiteY - 285 Target Blue Y value for CCA
7 [WARM1]DWhiteX - 293 Target Cyan X value for CCA
8 [WARM1]DWhiteY - 300 Target Cyan Y value for CCA
9 [WARM2]DWhiteX - 310 Target Magenta X value for CCA
10 [WARM2]DWhiteY - 269 Target Magenta Y value for CCA
Alignment & Adjustment
3-12 Samsung Electronics
11. STV82X8
No Item Range Default Remark
1 Stereo Pilot High 0-255 0x8A
2 Stereo Pilot low 0-255 0x4a
3 SAP Pilot_High - 0x1010
4 SAP Pilot_Low - 0x01
5 Melody-ON VOL 0-5 0x50
6 Melody-Off VOL 0-5 0x030e
7 Speaker Type K3
8 AMP Pwr(W) 10W
9 Carrier Mute ON
10 SQTH 112
11 CETH 16
12 Audio Delay 1
13 [NTP] PWM Mode 0xea
14 [NTP] AMP Vol 0x17
15 [NTP] DRC Thresh 0x1f
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