SAMSUNG CK569BGT1XBWT Service Manual

COLOR TELEVISION RECEIVER
Chassis : SCT57B Model: CK569BGT1X/BWT
CK569BGT1X/VWT
COLOR TELEVISION RECEIVER CONTENTS
Precautions
Specifications and IC Data
Alignment and Adjustment
Troubleshooting
Exploded View and Parts List
Electric Parts List
Block Diagram
PCB Layout Diagram
Wiring Diagram
Schematic Diagrams
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
ELECTRONICS
©
Samsung Electronics Co., Ltd. MAY.1998
Printed in Korea
3SCT57B-6908
1-1
Precautions
Samsung Electronics
1. Precautions
1. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people-­particularly children--might insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers.
If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.
4. Leakage Current Hot Check (Figure 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage­current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for
Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
5. With the unit completely reassembled, plug the AC line cord directly into the power outlet. With the unit's AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including: antennas, handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power-plug prongs in the AC outlet and repeat the test.
6. Antenna Cold Check: With the unit's AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. Connect one lead of the ohmmeter to an AC prong. Connect the other lead to the coaxial connector.
7. X-ray Limits: The picture tube is especially designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original. Carefully reinstall the picture tube shields and mounting hardware; these also provide X-ray protection.
8. High Voltage Limits: High voltage must be measured each time servicing is done on the B+, horizontal deflection or high voltage circuits. Correct operation of the X-ray protection circuits must be reconfirmed whenever they are serviced. (X-ray protection circuits also may be called "horizontal disable" or "hold­down".)
Heed the high voltage limits. These include the XÐray Protection Specifications Label, and the Product Safety and X-ray Warning Note on the service data schematic.
LEAKAGE CURRENT
TESTER
DEVICE UNDER
TEST
TEST ALL
EXPOSED METAL
SURFACES
2-WIRE CORD
ALSO TEST WITH
PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
EARTH
GROUND
(READING SHOULD
NOT BE ABOVE
0.5mA)
1-1 Safety Precautions
Fig. 1-1 AC Leakage Test
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards such as electrical shock and X-rays.
Precautions
1-2
Samsung Electronics
1-1 Safety Precautions (Continued)
15. Observe the original lead dress, especially near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts.
16. Picture Tube Implosion Warning: The picture tube in this receiver employs "integral implosion" protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.
17. Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some "in-line" picture tubes are equipped with a permanently attached deflection yoke; do not try to remove such "permanently attached" yokes from the picture tube.
18. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original--even if the replacement is rated for higher voltage, wattage, etc.
Components that are critical for safety are indicated in the circuit diagram by shading, ( ) or ( ).
Use replacement components that have
the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.
9. High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.
10. Design Alteration Warning: Never alter or add to the mechanical or electrical design of this unit. Example: Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer's warranty.
11. Hot Chassis Warning: Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord. If an isolation transformer is not used, these units may be safely serviced only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC source.
To confirm that the AC power plug is inserted correctly, do the following: Using an AC voltmeter, measure the voltage between the chassis and a known earth ground. If the reading is greater than 1.0V, remove the AC power plug, reverse its polarity and reinsert. Re-measure the voltage between the chassis and ground.
12. Some TV chassis are designed to operate with 85 volts AC between chassis and ground, regardless of the AC plug polarity. These units can be safely serviced only if an isolation transformer inserted between the receiver and the power source.
13. Some TV chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.
14. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
!
1-3
Precautions
Samsung Electronics
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead last.
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
1. Some semiconductor ("solid state") devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power--this is an electric shock precaution.)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as "anti-static"; these can accumulate sufficient electrical charge to damage ESDs.
7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.
WARNING1: First read the "Safety Precautions" section of this manual. If some unforeseen circumstance creates a conflict
between the servicing and safety precautions, always follow the safety precautions.
WARNING2: An electrolytic capacitor installed with the wrong polarity might explode.
1-2 Servicing Precautions
1. Servicing precautions are printed on the cabinet. Follow them.
2. Always unplug the unit's AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
2-1
Specifications and IC Data
Samsung Electronics
2. Specifications and IC Data
Television System:
Channels:
Intermediate Frequencies (MHz) :
Picture Tube:
Power Requirements: Antenna Input Impedance: Speaker Impedance
NTSC - M
2 - 13 14-69
NTSC - M
38.90
34.40
35.32
PAL/SECAM-
B/G,I
2 - 12
21 - 69
PAL/ SECAM- B/G
38.90
33.40
34.47
System
Band
VHF UHF
SYSTEM
IF Carrier Frequency
Picture IF Carrier
Sound IF Carrier
Color Sub Carrier
PAL, SECAM- D/K
1 - 13
21 - 69
PAL/SECAM-D/K, SECAM-K1
38.90
32.40
34.47
SECAM-K1, PAL-D
2 - 9
13 - 57
PAL - I
38.90
32.90
34.47
MODEL
CI CII CX CK
CW
CS
14 Inch 20 Inch 22 Inch
AC 100 ~ 260V, 50/60Hz or AC 160 ~ 260V, 50/60Hz VHF, UHF : Telescopic dipole antenna (75 ohm unbalanced type ) 10W + 10W/8 ohm, 3W/16 ohm, 5W + 5W/16 ohm
SYSTEM PAL-I (UHF) PAL-I (VHF/UHF) PAL-B/G, SECAM-B/G PAL-B/G, D/K, SECAM-B/G, D/K PAL-B/G, D/K, SECAM-B/G, D/K, NT 4.43 PAL-B/G, D/K, SECAM-B/G, D/K, NT4.43, NT3.58
2-1 Specifications
A34KQV42X A48KRD82X
A53QCA891X
Quick start, in-line-gun,
Black stripe, 90 degree deflection
Specifications and IC Data
2-2
Samsung Electronics
2-2 IC Line Up
No.
1 2
3 4 5 6 7
8
9 10 11
12
13
14
15 16 17 18
Description IF PRE-AMP PAL-B/G, SECAM-B/G,NTSC, SECAM-L PAL-B/G, SECAM-B/G, SECAM-L PAL-B/G, SECAM-B/G, NTSC, SECAM-L, E/W ADJ. PAL-B/G, SECAM-B/G, NTSC, SECAM-L, E/W ADJ.,16:9 VERTICAL DEFLECTION AMP REGULATOR (12V) RGB DRIVE AMP SOUND-AMP (10W+10W) AUDIO PROCESSOR POWER IC 6A, 800V
POWER IC 8A, 800V PHOTO COUPLER REGULATOR IC REGULATOR (5V, 8V)
TTX-DECODER
µ-com
E2-PROM
SOUND PROCESSOR INTER-CARRIER SOUND DEMODULATOR NICAM+A2 SOUND DEMODULATOR Y.U.V TRANSIENT IMPROVEMENT PROCESSOR
Remarks
RUSSIAN
SOUND MODULE SOUND MODULE SOUND MODULE
Specification PAP102T TDA8844 TDA8843 TDA8375A TDA8375 TDA8350Q KA7812 TDA6107Q TDA7297 TDA9859 KA3S0680
KA3S0880 LTV817B KA78R05 KA7630 SAA5281 P/E
SAA5281 P/H SZM-199EA
SZM-199ER AT24C04
AT24C08 TDA9840 TDA9820 TDA9874H TDA9177
Loc No. HIC101 IC202
IC301 IC401 IC501 IC601 IC701
IC801
IC802 IC803 IC804
ICT01
IC901
IC902
ICA01 ICA02 IC6001 ICL101
Table 2-1 IC Line Up
2-3
Specifications and IC Data
Samsung Electronics
Description ENG/ARAB/FRENCH ENG/CHINESE ENG/CRO/BUL/POLISH/RUMANIAN/CZECH/CRO ENG/GER/FRENCH/SPANISH/SWEDISH/DUTCH/ITALIAN ENG/MAL/IND/VIETNAMESE/THAI ENG/RUSSIAN
RemarksSpecification SZM-199EA SZM-199EC SZM-199EW SZM-199EE SZM-199ET SZM-199ER
Loc No.
IC901
Table 2-2
Option: OSD Language
Specifications and IC Data
2-4
Samsung Electronics
Fig.2-1 Semiconductor Base Diagrams
2-3 Semiconductor Base Diagrams
ELECTROLYTIC­CONDENSER
IC
DIODE
TDA4665(Pin 16) TDA837X(Pin 56) Z8933112PSC(Pin 42) X24CO4P(Pin 8) TDA8395(Pin 16) TDA4665(Pin 16)
IC
TRANSISTOR TRANSISTOR
TDA8133
KA7812
IN
G
OUT
TRANSISTOR
TRANSISTOR
2SD1651 2SD1650 KSD5072 KSD5071 KSD1711
B
C
E
E B C
KSA815-Y KSA539-Y
IC
UPC574J
or
KA33V
G1962 K2950M K9253M
SAW-FILTER
1
E C B
KSR1012 KSR1010 KSR2010
3-1
Disassembly and reassembly
Samsung Electronics
3. Disassembly and Reassembly
3-1 Back Cover Removal
1. After removing the 9 screws, pull the cabinet backwards.
Disassembly and reassembly
3-2 Samsung Electronics
3-2 Speaker Removal
1. Loosen the 4 screws and remove the holder ­speakers.
3-3
Disassembly and reassembly
Samsung Electronics
3-3 CRT Removal
1. Spread a soft mat on the floor. Place the TV set face down.
2. Remove the 4 screws mounting the CRT to the front cabinet.
3. Lift the CRT.
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