SAMSUNG 14MN10 Service Manual

14MN10
SERVICE MANUAL
S20W814MN10//
COLOR TELEVISION
Chassis No. SN-000
VIDEO IN AUDIO
W
E
O
R
P
CH
VOL
+
MODEL
14MN10
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
CONTENTS
Page
» ELECTRICAL SPECIFICATIONS .........................................................................................................1
» LOCATION OF USER'S CONTROL .....................................................................................................4
» INSTALLATION AND SERVICE INSTRUCTIONS ................................................................................5
» CHASSIS LAYOUT .............................................................................................................................11
» BLOCK DIAGRAM ..............................................................................................................................12
» DESCRIPTION OF SCHEMATIC DIAGRAMS....................................................................................13
» PRINTED WIRING BOARD ASSEMBLIES ........................................................................................17
» REPLACEMENT PARTS LIST ............................................................................................................20
» PACKING OF THE SET ......................................................................................................................25
ELECTRICAL SPECIFICATIONS
POWER INPUT.................................................... 120 V AC 60 Hz
POWER RATING ....................................................................69 W
PICTURE SIZE ............................................. 580cm2 (89.8sq inch)
CONVERGENCE ............................................................. Magnetic
SWEEP DEFLECTION .................................................... Magnetic
FOCUS ............................................... Hi-Bi-Potential Electrostatic
INTERMEDIATE FREQUENCIES
Picture IF Carrier Frequency ..................................... 45.75 MHz
Sound IF Carrier Frequency...................................... 41.25 MHz
Color Sub-Carrier Frequency .................................... 42.17 MHz
(Nominal)
AUDIO POWER
OUTPUT RATING ................................ 0.9W (at 10% distortion)
SPEAKER
SIZE ......................................................................8 cm (Round)
VOICE COIL IMPEDANCE............................. 32 ohm at 400 Hz
ANTENNA INPUT IMPEDANCE
VHF/UHF.....................................................75 ohm Unbalanced
TUNING RANGES
VHF-Channels...............................................................2 thru 13
UHF-Channels ............................................................14 thru 69
CATV Channels ...........................................................1 thru 125
Specifications are subject to change without prior notice.
SHARP CORPORATION
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14MN10
IMPORTANT SERVICE SAFETY PRECAUTION
Ë
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:
WARNING
1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
3. Semiconductor heat sinks are potential shock hazards when the chassis is operating.
4. The chassis in this receiver has two ground systems which are separated by insulating material. The non­isolated (hot) ground system is for the B+ voltage regulator circuit and the horizontal output circuit. The isolated ground system is for the low B+ DC voltages and the secondary circuit of the high voltage transformer. To prevent electrical shock use an isolation transformer between the line cord and power receptacle, when servicing this chassis.
CAUTION: FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE, REPLACE
4A 125V
ONLY WITH SAME TYPE 4A­125V FUSE.
SERVICING OF HIGH VOLTAGE SYSTEM AND PICTURE TUBE
When servicing the high voltage system, remove the static charge by connecting a 10k ohm resistor in series with an insulated wire (such as a test probe) between the pic­ture tube ground and the anode lead. (AC line cord should be disconnected from AC outlet.)
1. Picture tube in this receiver employs integral implosion protection.
2. Replace with tube of the same type number for continued safety.
3. Do not lift picture tube by the neck.
4. Handle the picture tube only when wearing shatterproof goggles and after discharging the high voltage anode completely.
X-RADIATION AND HIGH VOLTAGE LIMITS
1. Be sure all service personnel are aware of the procedures and instructions covering X-radiation. The only potential source of X-ray in current solid state TV receivers is the picture tube. Howe ver , the picture tube does not emit measurable X-Ray radiation, if the high voltage is as specified in the "High Voltage Check" instructions. It is only when high voltage is excessive that X­radiation is capable of penetrating the shell of the picture tube including the lead in the glass material. The important precaution is to keep the high voltage below the maximum level specified.
2. It is essential that servicemen have available at all times an accurate high voltage meter. The calibration of this meter should be checked periodically.
3. High voltage should always be kept at the rated value
no higher. Operation at higher voltages may cause a failure of the picture tube or high voltage circuitry and;also, under certain conditions, may produce radiation in exceeding of desirable levels.
4. When the high voltage regulator is operating properly there is no possibility of an X-radiation problem. Every time a color chassis is serviced, the brightness should be tested while monitoring the high voltage with a meter to be certain that the high voltage does not exceed the specified value and that it is regulating correctly.
5. Do not use a picture tube other than that specified or make unrecommended circuit modifications to the high voltage circuitry.
6. When trouble shooting and taking test measurements on a receiver with excessive high voltage, avoid being unnecessarily close to the receiver. Do not operate the receiver longer than is necessary to locate the cause of excessive voltage.
2
2 2
IMPORTANT SERVICE SAFETY PRECAUTION
(Continued)
14MN10
BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)
Before returning the receiver to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the receiver.
2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators and etc.
3. To be sure that no shock hazard exists, check for leakage current in the following manner.
Plug the AC cord directly into a 120 volt AC outlet, (Do not use an isolation transformer for this test).
Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to earth ground.
Use an AC voltmeter ha ving with 5000 ohm per volt, or higher, sensitivity to measure the A C v oltage drop across the resistor.
Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon and etc.) and measure the AC voltage drop across the resistor. AII checks must be repeated with the AC line cord plug connection reversed. (If necessary, a non­polarized adapter plug must be used only for the purpose of completing these check.) Any current measured must not exceed 0.5 milliamp . Any measurements not within the limits outlined above indicate of a potential shock hazard and corrective action must be taken before returning the instrument to the customer.
1.5k ohm 10W
0.15µF
TEST PROBE
TO EXPOSED
METAL PARTS
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in television receivers have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage and etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by " å" and shaded areas in the Replacement Parts Lists and Schematic Diagrams.
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
For continued protection, replacement parts must be identical to those used in the original circuit. The use of substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire, X-radiation or other hazards.
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14MN10
Front Panel
SENSOR AREA FOR REMOTE CONTROL
POWER
Press On. Press again Off.
LOCATION OF USER'S CONTROL
VIDEO IN AUDIO
W
E
O
R
P
CH
VOL
+
VIDEO/AUDIO IN TERMINALS
W
E
O
R
P
CH
VOL
+
VOLUME UP/DOWN
(+) Increases sound. (–) Decreases sound.
Basic Remote Control Functions
POWER
Press On. Press again Off.
REMOTE KEYPAD
Accesses any channel from keypad.
FLASHBACK
Returns to previous channel.
VOLUME UP/DOWN
(+) Increases sound. (–) Decreases sound.
• In menu mode, changes or selects the TV adjustments.
MUTE
Press Mutes sound. Press again Restores sound.
• CLOSED CAPTION appears when sound is muted.
CHANNEL UP/DOWN
'
( ) Selects next higher channel. ( ) Selects next lower channel.
"
• Press both at the same time to access the MAIN MENU screen.
Infrared Transmitter Window
INPUT
Press Switch to e xternal video input mode. Press again Switch to TV mode.
CHANNEL UP/DOWN
( ) Selects next higher channel.
'
( ) Selects ne xt lower channel.
"
• Moves the “
” mark of the MENU
screen.
MENU
Press Accesses MAIN MENU. Press again Exits MAIN MENU.
DISPLAY
Press Displa ys receiving channel for four seconds. Press again Removes display .
• Temporarily displays receiving channel when in Closed Caption mode.
TV
4
14MN10
INSTALLATION AND SERVICE INSTRUCTIONS
Note: (1)When performing any adjustments to resistor controls and transformers use non-metallic
screwdrivers or TV alignment tools.
(2)Before performing adjustments, the TV set must be on at least 15 minutes.
CIRCUIT PROTECTION
The receiver is protected by a 4.0A fuse (F701), mounted on PWB-A, wired into one side of the AC line input.
X-RADIATION PROTECTOR CIRCUIT TEST
After service has been performed on the horizontal deflection system, high v oltage system, B+ system, test the X-Radiation protection circuit to ascertain proper operation as follows:
1. Apply 120V AC using a variac transformer for accur ate input voltage.
2. Allow for warm up and adjust all customer controls for normal picture and sound.
3. Receive a good local channel.
4. Connect a digital voltmeter to TP653 and mak e sure that the voltmeter reads 21.3 ±1.5V.
5. Apply external 27.9V DC at TP653 by using an external DC supply, TV must be shut off.
6. To reset the protector, unplug the A C cord and mak e a short circuit between TP651 and TP652. No w make sure that normal picture appears on the screen.
7. If the operation of the horizontal oscillator does not stop in step 5, the circuit must be repaired before the set is returned to the customer.
HIGH VOLTA GE CHECK
High voltage is not adjustable but must be checked to verify that the receiver is operating within safe and efficient design limitations as specified checks should be as follows:
1. Connect an accurate high voltage meter between ground and anode of picture tube.
2. Operate receiver for at least 15 minutes at 120V AC line voltage, with a strong air signal or a properly tuned in test signal.
3. Enter the service mode and select the service adjustment "S03" and Bus data "01" (Y-mute on).
4. The voltage should be approximately , 24.0kV (at z ero beam). If a correct reading cannot be obtained, check circuitry for malfunctioning components. After the voltage test, make Y-mute off to the normal mode.
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14MN10
For adjustments of this model, the bus data is converted to various analog signals by the D/A converter circuit.
Note: There are still a few analog adjustments in this series such as focus and master screen voltage. Follow
the steps below whenever the service adjusment is required.
To enter the service mode and exit service mode.
While pressing the Vol-up and Ch-up buttons at the sametime, plug the AC cord into a wall socket. Now, the TV set is switched on and enters the service mode. To exit the service mode, turn the television off by pressing the power button.
1. Service mode.
Before putting unit into the service mode, check that customer adjustments are in the normal mode. Use the reset function in the video adjustment menu to ensure customer control are in their proper (reset) position.
2. Service number selection.
In the service mode, you will see the window screen as window 1. There are 3 adjustment categories 2DEF, 3SIGNAL, 4FIX VALUE as show in Figure A.
Window 2: DEF
D01 D03 D05
RETURN
RETURN
Window 4: FIX VALUE
RETURN NEXT
D02 D04 D06
Window 1: ADJUSTMENT CATEGORIES
RETURN
F01 F02
F13 F14
DEF
SERVICE MODE
DEF SIGNAL FIX V ALUE EEPROM
NEXT
PREVIOUS
SIGNAL
FIX V ALUE
Window 3: SIGNAL
S01
S13 RETURN
F15 F16
F25 F26
RETURNPREVIOUS
S02 S12
RETURN
Figure A: ADJUSTMENT CATEGORIES
Press CH UP/DOWN button for selection and enter by VOL UP or VOL DOWN. Press CH UP/DOWN button to select the adjustment item and VOL UP/DOWN to adjust the data number for each categories.
(OSD disturbance can be erased by R/C display key) (Note: EEPROM-Factory used only)
6
Below are the adjustments ranges and initial values for FIX VALUE category.
FIX V ALUE
SERVICE
POSITION
F01 OPTION 1 00-FF B0 A0 F02 OPTION 2 00-FF 04 0C F03 E-SAVE 00-3F 23 1F F04 TUNER SETUP 00, 01 00 00 F05 R-TONE RD 00-7F 19 03 F06 R-TONE BD 00-7F 00 7C F07 B-TONE RD 00-7F 00 00 F08 B-TONE BD 00-7F 12 04 F09 FM LEVEL 00-1F 0C 0C F10 AFC GAIN 00, 01 00 00 F11 G DRIVE 00, 0F 00 0F F12 FBT BLK SW 00,01 01 01 F13 V COMP 00-07 07 07 F14 OSD CONT 00-03 02 01 F15 SHARPNESS 00-3F 19 19 F16 FLT SYS 00-07 00 00 F17 KILLER OP 00-07 04 02 F18 PRE SHOOT 00-03 03 00 F19 CORING 00-03 04 04 F20 DC REST 00-03 02 02 F21 BS START 00-03 01 01 F22 BS GAIN 00-03 01 01 F23 ABL START 00-07 00 00 F24 R/B ANGLE 00-0F 08 08 F25 H BLK R 00-0F 04 03 F26 H BLK L 00-0F 04 06
ADJUST ITEM
RANGE
Table - A
DATA
INITIAL VALUE
14MN10
(Hex)
Below are the ranges and initial values for each adjustment and in each categories.
DEF
SERVICE
POSITION
D01 H-PHASE 00-1F 0C D02 V-SIZE 00-7F 40 D03 V-POSITION 00-3F 20 Must be "20" D04 CC-POSITION 00-FF 1A D05 V-LINEARITY 00-1F 10 Must be "12" D06 V-S-CORRECTION 00-1F 10 Must be "0F"
ADJUST ITEM
RANGE
DATA
Table - B
INITIAL V ALUE
ADJUSTMENT CONTENTS
SIGNAL
SERVICE
POSITION
S01 RF AGC 00-3F 14 S02 VIDEO LEVEL 00-07 03
S03 Y-MUTE 00-03 00 S04 SUB BIAS 00-FF 40 Must be "60"
S05 R-BIAS 00-FF 00 S06 G-BIAS 00-FF 00 S07 B-BIAS 00-7F 00 S08 R-DRIVE 00-7F 40 S09 B-DRIVE 00-7F 40 S10 CONTRAST 00-7F 5A S11 TINT 00-7F 40 S12 COLOR 00-7F 40 S13 BRIGHTNESS 00-7F 40
ADJUST ITEM
RANGE
Note: Refer to the SERVICE ADJUSTMENT for each corresponding values.
Table - C
DATA
INITIAL V ALUE
ADJUSTMENT CONTENTS
"01": Y-MUTE, "02": V-STOP & Y-MUTE, "03": Activate Color Killer Circuit
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14MN10
Holding down both the V ol-up/Ch-do wn buttons on the TV set at service mode f or more than 2 seconds will automatically write the above initial values into IC2101.
PART REPLACED
IC2001
IC201
IC2101
CRT
ADJUSTMENT
NECESSARY
X
X
X
UNNECESSARY
X
Table - D
NOTES
Data is stored in IC2101. The adjustment is needed to compensate for characteristics
of parts including IC201.
Holding down both the V ol-up/Ch-down b uttons on the TV set in the service mode for more than 2 seconds will automatically write the above initial values into IC2101.
Adjust items related to picture tube only.
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