Samson TROVIS 6495 Series, TROVIS 6495-2 Mounting And Operating Instructions

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Page 1

Series 6495 Industrial Controller TROVIS 6495-2

Electronics from SAMSON

Mounting and Operating Instructions

EB 6495-2 EN

Firmware version 1.11 Edition December 2009

Page 2

Definitions of the signal words used in these instructions

DANGER!

DANGER indicates a hazardous situation which, if not avoided, will result in death or

NOTICE

NOTICE indicates a property damage mes sage.

serious injury.

2 EB 6495-2 EN

Note: Supplementary explanations, informa tion and tips

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Contents

Contents Page

1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . 5

2 Device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Article code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1 Operation structure . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Display and operator controls . . . . . . . . . . . . . . . . . . . . . 13

6 Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.1 Changing the set point. . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2 Switching over to manual mode and changing the output . . . . . . . . . 16

6.3 Opening/closing cascade . . . . . . . . . . . . . . . . . . . . . . . 17

7 Info menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8 Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.1 Entering the operating menu . . . . . . . . . . . . . . . . . . . . . . 23

8.2 Changing the control parameters. . . . . . . . . . . . . . . . . . . . 23

8.3 Switching over internal/external set point. . . . . . . . . . . . . . . . 25

8.4 Switching over between internal set points and changing them . . . . . 25

9 Configuration menu. . . . . . . . . . . . . . . . . . . . . . . . . . 29

9.1 Entering the configuration level . . . . . . . . . . . . . . . . . . . . 29

9.2 Configuring the controller . . . . . . . . . . . . . . . . . . . . . . . 30

9.2.1 Setting configuration items. . . . . . . . . . . . . . . . . . . . . . . 30

9.2.2 Configuration example . . . . . . . . . . . . . . . . . . . . . . . . 31

9.3 Adapting the display . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.3.1 Changing the controller display . . . . . . . . . . . . . . . . . . . . 33

9.3.2 Setting up additional display. . . . . . . . . . . . . . . . . . . . . . 35

9.3.3 Switching Controller [1] and Controller [2] displays . . . . . . . . . . . 38

10 Locking the controller . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.1 Locking the operating level. . . . . . . . . . . . . . . . . . . . . . . 41

10.2 Locking all keys over a digital input . . . . . . . . . . . . . . . . . . 42

10.3 Activating key number operation . . . . . . . . . . . . . . . . . . . 43

11 User calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.1 Calibrating analog inputs . . . . . . . . . . . . . . . . . . . . . . . 45

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Contents

11.2 Calibrating analog outputs. . . . . . . . . . . . . . . . . . . . . . . 45

12 Fault alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

13 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

13.1 Infrared interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

13.2 Optional interface boards . . . . . . . . . . . . . . . . . . . . . . . 50

13.2.1 RS-232/USB interface board . . . . . . . . . . . . . . . . . . . . . 50

13.2.2 RS-485/USB interface board . . . . . . . . . . . . . . . . . . . . . 51

13.3 SAMSON memory pen . . . . . . . . . . . . . . . . . . . . . . . . 53

14 Setting and operation with TROVIS-VIEW software . . . . . . . . . . 55

14.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

14.1.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . 55

14.2 Installing TROVIS-VIEW software. . . . . . . . . . . . . . . . . . . . 56

14.3 Starting TROVIS-VIEW and performing settings . . . . . . . . . . . . . 57

14.3.1 Configuring the controller . . . . . . . . . . . . . . . . . . . . . . . 60

14.3.2 Reading information. . . . . . . . . . . . . . . . . . . . . . . . . . 62

14.4 Operational data graphs (Trend Viewer) . . . . . . . . . . . . . . . . 64

14.5 Data transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

14.5.1 Setting up communication port . . . . . . . . . . . . . . . . . . . . . 66

14.5.2 Online operation (direct data transmission) . . . . . . . . . . . . . . . 67

14.5.3 Offline operation (indirect data transmission) . . . . . . . . . . . . . . 67

14.5.4 Data transmission between TROVIS-VIEW and memory pen. . . . . . . 68

15 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

15.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

15.2 Configuration list . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

15.3 Abbreviations used. . . . . . . . . . . . . . . . . . . . . . . . . . 145

15.4 Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

4 EB 6495-2 EN

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1 Important safety instructions

Important safety instructions

For your own safety, follow these instructions concerning the mounting, start-up and opera tion of the industrial controller:

The industrial controller may only be mounted, started up or operated by trained and

experienced personnel familiar with the product. According to these Mounting and Operating Instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possi ble dangers due to their specialized training, their knowledge and experience as well as their knowledge of the relevant standards.

The controller is intended for use in low-voltage installations.

For wiring and maintenance, you are required to observe the relevant safety regula tions.

To avoid damage to any equipment, the following also applies:

Proper shipping and appropriate storage are assumed.

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Device version

2 Device version

2.1 Article code

Industrial Controller TROVIS 6495-2 x

Supply voltage

85 to 264 V AC 24 V AC/DC

1 2

2.2 Accessories

Accessories Order no.

TROVIS-VIEW Configuration

and Operator Interface.......... 6661-1033

Infrared adapter (RS-232)...... 8864-0900

Bracket for infrared adapter... 1400-9769

USB 1.1 serial adapter........... 8812-2001

RS-232/USB interface board.. 1400-9917 RS-485/USB interface board.. 1400-9918 USB cable (2 m) with type A

and 5-pin mini-B connectors... 8801-7301 Connecting cable

RJ 12/D-sub 9-pin (RS-232)... 1400-7699

Memory pen (RS-232)........... 1400-9753

Modular adapter

RJ 12/D-sub 9-pin................. 1400-7698

6 EB 6495-2 EN

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Installation

3 Installation

The TROVIS 6495-2 Industrial Controller is designed for panel mounting. Its front case has the dimensions 96 x 96 mm.

NOTICE

When installing several TROVIS 6495-2 In dustrial Controllers, the minimum distance between each controller as shown in Fig. 1 must be kept!

Mounting

clips

96 (3.78")

91.2 (3.59")

1. Prepare a panel cut-out with the dimen sions 92

+0.8

x 92

+0.8

2. Push the industrial controller into the panel cut-out from the front.

3. Insert the two mounting clips in the notches on the top and bottom.

4. Turn the threaded rods in the direction

of the control panel using a screw driver, clamping the case against the control panel.

Terminal strips

12 34

150 (5.90")

156 (6.14")

Slot for interface board

mm.

Panel cut-out and minimum distances when installing several controllers

Fig. 1 · Installation

>30

Panel

cut-out

>15

(3.62"

+0.8

+0.3

)

+0.3

+0.8

(3.62"

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Electrical connection

4 Electrical connection

Risk of electric shock!

When installing electric cables, you are re quired to observe the regulations governing electrical power plant installation in the country where the controller is to be in stalled.

Installation notes

Install the power supply lines and the sig

•

nal lines separately! Do not install them parallel to each other! To improve noise immunity, observe a minimum distance of 10 cm between the power line and the measuring input line. The lines for the digital signals (bus lines) as well as the analog signal lines (sensor lines, analog inputs and outputs) must also be routed using separate cables.

•

To avoid measurement errors or other disturbances, use shielded cables for the analog and binary signal lines and bus lines. Ground the shield at one end, either at the controller inlet or at the control cab inet outlet, using the largest possible cross-section. Connect the central ground ing point and the PE grounding conductor with a cable≥10 mm² using the shortest route.

•

Inductances in the control cabinet, e.g. contactor coils, are to be equipped with suitable interference suppressors (RC ele ments).

•

Control cabinet elements with high field strength, e.g. transformers or frequency converters, are to be shielded with sepa

rators providing a good ground connec tion.

The controller has screw terminals for

1.5 mm² wires (0.5 to 1.5 mm² wire

cross-section). The lines are connected to the terminal strips

1 to 4 as shown in the following connection diagrams 2a to 2c.

Transmitter supply

The controller has a supply output to power

a maximum of four two-wire transmitters

(21 V DC, 90 mA).

Resistance thermometer

The analog inputs AI1 to AI4 are designed for the connection of resistance thermometers Pt 100 and Pt 1000 in a three-wire circuit. The resistance of each connection lead must be the same and not exceed 15Ω. Lead calibration is not necessary.

Resistance thermometers can also be connected in two-wire circuits. In this case, connect a jumper between the controller ter

minals. Take into account that the lead resis tance may reach several ohms over long

distances, causing the measured value to be considerably distorted. This measured value can be balanced out using a correction value (configuration item

I.1.4/I.2.4/I.3.4/I.4.4 Input signal increase/decrease, see section 15.2).

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Electrical connection

Potentiometer

The analog input AI2 is designed for the connection of a potentiometer. Potentiome ters between 50 and 1200Ωcan be connected.

A potentiometer is used, for example for po sition feedback of an electrical actuator or for input of an external set point.

Terminal strip 1

DIP switches:

( 

)

* & 

 





&





 





"



% 



$

&

 









 



"



















Generally, we recommend performing a user calibration. To perform a calibration, use the configuration items A.20.2.13

(zero) and A.20.2.14 (end), see section

11.

 

 

















!

  ##

Fig. 2a · Electrical connection

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Electrical connection

Terminal strip 2

Supply output

21 V DC

max. 90 mA

Digital input DI1

GND8382

Digital input DI2

Digital input DI3

GND

Digital input DI4

89 90

+ –

31 32Analog output AO1 33 81

35 36Analog output AO2 37 97 98Analog output AO3 99 85 86 87

Current

0/4 to 20 mA

+ –

+ – +

Voltage

0/2 to 10 V

– +

Digital input with internal supply

Digital input with external supply

24 V DC

–

24 V DC

–

RS-485/USB interface (option, see section 13.2.2)

4-wire

BR BTR

TX RX/TX

ATR

Fig. 2b · Electrical connection

10 EB 6495-2 EN

2-wire

2-Leiter4-Leiter

RS-232 interface (option, see section 13.2.1)

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Terminal strip 3

Digital output DO5

Digital output DO6

Digital output DO7

Terminal strip 4

Supply 3 to 42 V DC, max. 30 mA

61 62 63 64 65

–

Electrical connection

Supply voltage

Switch output SO1 (+) Digital output DO1

Switch output SO1 (–) Digital output DO2

Switch output SO2 (+) Digital output DO3

Switch output SO2 (–) Digital output DO4

Fig. 2c · Electrical connection

85 to 264 V AC 24 V AC/DC (20 to 30 V)

Three-step output

for motor-driven actuator 42 43

52 53

45 46

55 56

–

L1 L1

–

On/off output with pulse-pause modulation

L+ L–

Digital output:

limit values, alarms, on/off output + L1

EB 6495-2 EN 11

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Operation

5 Operation

5.1 Operation structure

The controller has the following operation levels:

Operating level (Fig. 3): The controller is in this level while the con troller is in operation. Key information on the control process are displayed in this level.

Info menu:

The info menu consists of several menu items containing information on the running process and the firmware version.

Controlled variable Error

Reference variable Controller

Manipulated variable (output)

Infrared interface

Fig. 3 · Display and operating controls

Operating menu:

The operating menu allows the control pa

rameter and set points to be changed. These are located in two different menu items.

Configuration menu:

The controller is adapted to its control task by changing configuration items and pa

rameters. The configuration level is divided into menus and submenus. The submenus contain the individual configuration items and parame ters.

Display

Key panel with operator keys

DIP switch

(at the side of the

housing)

mA / V AI1

Pt 100 Pt 1000

mA / V AI2

Pt 100 Pt 1000 Potentiometer

Pt 100 Pt 1000

mA / V

AI3

mA / V

AI4

12 EB 6495-2 EN

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Operation

5.2 Display and operator controls

Display

The controller is in the operating level while the controller is in operation. The display is divided into two sections. Each section is assigned to one controller. The default assignment is as follows:

Left display: Controller [1]

Right display: Controller [2]

The controlled variable (actual value), error, set point and manipulated variable (output) are displayed for each controller in the default setting.

Status messages concerning the digital inputs and outputs can be displayed depending on the configuration. For control modes with just one controller, further signals can be displayed in five rows in the additional display.

Infrared interface

Data are transmitted between the controller and TROVIS-VIEW installed on the computer over the infrared interface of the controller and the infrared adapter (order no. 8864-0900) connected to the computer.

To make the initial setting effective, both DIP switches of an analog input must have the same position. If just one DIP switch is switched, the last valid configuration of the input remains effective. An error message is generated and the digital output for error messages DO7 is activated. The fault alarm icon is displayed in the operating level (see section 12).

Two DIP switches are assigned to each ana log input AI1 to AI4.

Both DIP switches on the right:

Current signal (mA or V) Both DIP switches on the left:

Resistance signal (Pt 100 or Pt 1000) or potentiometer (only with analog input AI2)

Key panel with operator keys

Left and right row:

Manual/automatic key Cursor key Cursor key

Middle row:

Info key Enter key Escape key

DIP switches

Before an analog input can be configured, the DIP switches must be set correspond ingly. These switches are used to initially se lect whether an input is to accept a cur rent/voltage signal (mA, V) or a resistance signal (Pt 100, Pt 1000, potentiometer).

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Operation

Note: A difference is only made between the keys on the left and right in the operat ing level. In this case, the keys on the left are used to operate the controller on the left dis

The function of the keys varies depending on the level/menu which is active. See the table

below.

play and the keys on the right are used to operate the controller on the right display.

Operator

keys Operating level Info menu Operating menu Configuration level

Manual/

automatic

key

Cursor

keys

Switch between

–

manual and automatic control mode

– Cascade control:

Open/close controller cascade

– Automatic mode:

Change set point

– Manual mode:

Change output value

No function –

–

– Browse through

menu and information

No function –

–

– Browse through a

– Change set point

and control parameters

Edit individual

–

items of parame ters

– Browse through

menu, submenu, configuration items and parameters

–

Set configuration items and param eters

–

Enter

key

–

Info key

–

Escape

key

14 EB 6495-2 EN

Enter main menu (operating menu and configuration level)

Enter info menu

Confirm restart after supply voltage failure

–

Enter menu items–Confirm settings

–

Switch over set point

–

No function –

–

Return to the ope rating level stepwise

–

No function –

–

Return to the oper ating level step wise

–

Enter menu, submenu, configu ration items and parameters

Confirm settings

No function –

Return to the oper ating level step wise

Page 15

Operating level

6 Operating level

The display in the operating level is ar

ranged depending on the control mode se The operating level is active while the con troller is in operation. Key information on the control process is displayed in this level.

Default reading on display:

Row 1 Actual value PV0 at comparator Row 2 Error signal +/–e Row 3 Set point SP1 ... SP4, SPE, SPC Row 4 Output according to priority

Overview: Default reading on display in the operating level for various control modes

Control mode Operating level (default reading)

M.1-1

1x Fixed set point/follow-up control

M.1-2

Ratio control

Controller [1]

lected. For control modes with two control

lers, the default display has two sections: Controller [1] on the left display section and Controller [2] on the right display section. See overview below.

Note: The default reading can be adapted as required. See section 9.3.

M.1-3

Cascade control

M.1-4

Override control

Slave controller [1]

Main controller [1]

Master controller [2]

Override controller [2]

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Operating level

Overview: Default reading on display in the operating level for various control modes

Control mode Operating level (default reading)

M.1-5

Fixed set point/follow-up control

Controller [1]

Controller [2]

M.1-6

Ratio controller and controller

To operate the controller, use the cursor keys ( , ) and the manual/automatic key ( ) in the operating level. These keys are located on the left and right of the key panel. Use the keys on the left to operate the controller shown in the left display section and use the keys on the right to operate the controller shown in the right display section.

The following actions can be performed in the operating level:

Change the set point→section 6.1

Switch over to manual mode and

change the output→section 6.2 Open/close cascade (only with cas

cade control (setting M.1-3)) section 6.3

Ratio controller [1]

→

Controller [2]

6.1 Changing the set point

Change the set point in automatic mode using the cursor keys:

Increase the set point. Decrease the set point.

Note: The last digit is changed by one value every time the key is pressed. Hold the key down to change the value at a faster rate.

6.2 Switching over to manual mode and changing the output

Note: The left display for Controller [1] is

shown in the following examples. Conse quently, the keys on the left are used for op eration.

16 EB 6495-2 EN

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1x Switch to manual mode.

The hand icon appears above the controller designation [1]/[2]. The currently active manipulated variable (output) is highlighted:

AO1 = 46.5 % … Increase the manipulated variable or … Reduce the manipulated variable.

Note: The last digit is changed by one value every time the key is pressed. Hold the key down to change the value at a faster rate.

Operating level

Note: In the following example, the master controller [2] is shown on the right display (default). As a result, the manual/automatic key on the right is used to open/close the cascade.

1x Close the cascade.

The cascade icon is no longer displayed when the cascade is closed. The output value YM of the master controller [2] specifies the set point SPM of the slave controller [1]: SPM = YM

1x Open the cascade.

Return to automatic mode

1x Return to automatic mode.

The hand icon is no longer dis

played.

6.3 Opening/closing cascade

The opening/closing cascade function is only possible for cascade control (setting M.1-3).

The cascade is opened and closed by press ing the manual/automatic key of the master controller [2].

The cascade icon appears when the cascade is opened. The set point of the slave controller [1] can be changed using the cursor keys ( , ).

The cascade can also be opened/closed over a digital input. See configuration item C.2.2.3 in section 15.2 and section

C.2.2.3 in the Configuration Manual KH 6495-2 EN.

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Info menu

←← ←

---------------------- ----------------------------

→→ →

Operating level Info menu Controller [1] * Set point

Input variable PV, … **

Output **

* If an error message exists, a

submenu is added to the info menu. This submenu Error message is displayed directly after entering the info level (on top of the submenu Controller[1]).

** Only assigned input and

output variables are displayed.

Controller [2] See controller [1]

Inputs/outputs Analog inputs AI1 … 4

Analog inputs [%] AI1 … 4

Analog outputs AO1 … 3

Switch outputs SO1 … 2

Digital inputs DI1 … 4

Digital outputs DO1 … 4

Digital outputs DO5 … DO7

Last events Event 1/x

Event x/x

Diagnosis Diagnosis - 1 (operating time)

Diagnosis - 2 (device temperature)

Diagnosis - 3 (cycle times)

18 EB 6495-2 EN

Diagnosis - 4 (system-internal events)

Diagnosis - 5 (system-internal events)

Diagnosis - 6 (telegram counter)

Versions Firmware

Page 19

Info menu

7 Info menu

Information on the running process and the controller can be viewed in the info menu. Usually, there are the following menu items

Controller [1], possibly Controller [2], Inputs/outputs, Last events, Diagno sis and Versions. If an error message ex

ists, the menu item Error message is added to the info menu.

Enter the info menu by pressing the info key

. Use the cursor keys ( , ) to browse

through the menu. Press the enter key to select a menu item. Press the escape key to return.

Note: Both the keys on the left and right in the key panel can be used for the info menu.

Example: A control mode with one controller is configured. An error message does not exist in the controller.

•

The objective of the example is to find out the current values of analog inputs AI1 and AI2.

The controller is currently in the operating level:

Enter the info menu

1x Change to the info menu.

The menu item Controller [1] is highlighted on the display.

Activate analog input readings

1x Select menu item Inputs/outputs.

1x Activate menu item Inputs/out-

puts.

The analog inputs are displayed with their current values.

Return to the operating level

2x Return to the operating level.

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Info menu

Notes concerning the readings in the info menu

Menu item Inputs/outputs

•

Directly after the digital inputs and outputs, the state of the input/output is indicated: (0) or (1) In the case of a reversed digital input or output, the state of the input/output in reversed form is additionally indicated: inv.(1) or inv.(0)

•

Menu item Last events

The controller assigned to the input/output is indi cated on the right of the display ([1] or [2]) in the reading of analog inputs, digital inputs, analog outputs, switch outputs and digital outputs. If the input/output is assigned to both controllers, both controller numbers ([1; 2]) are indicated.

Additional readings apply to the digital inputs (separate or combined with the controller number):

[O] indicates that the digital input is assigned

to an output. [X] indicates that the digital input activates the

key locking.

Additional readings apply to the digital outputs (separate or combined with the controller number):

[I] indicates that the digital output is activated

by a digital input. [O] indicates that another digital output has

been assigned as the source to the digital out put.

Any events that occur are logged and time-stamped. The last event is always listed first.

20 EB 6495-2 EN

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Menu item Diagnosis - 1

•

Menu item Diagnosis - 2

•

Menu item Diagnosis - 3

Info menu

Operating time indicates the time the controller has been operating since the last start-up of the controller in days.hours:Minutes:Seconds.

The total operating time refers to how long the controller has been supplied with voltage (Days.Hours:Minutes:Seconds).

When installing the controller, it is important to make sure that the permissible ambient tempera

ture (0 to 50 °C) is kept. The device inside temperature is monitored to pro tect the controller. If this temperature falls below 0 °C or rises above 60 °C, a message is generated in Last events and Error messages. If the temperature inside the controller falls below –5 °C or rises above 65 °C, a further message is generated and the fault alarm icon blinks in both controller displays.

Reading of current scanning time The scanning time (min) can be reset by pressing the left manual/automatic key and the scan

ning time (max) can be reset by pressing the right manual/automatic key .

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Operating menu

←← ← ←

------------------- --------------------- ----------------------------------

→→ → → ↵

Operating level Op. menu

Controller [1]

Op. menu

Controller [2]

Control

parameters

KP (proportional-action

coefficient)

TN (reset time)

TV (derivative-action time)

Y0 (operating point)

Change control

parameters

See section 8.2

(derivative-action gain TV.K1)

TV.K

1.P+

(PWM duty cycle SO1.P+)

1.P–

(PWM duty cycle SO1-P–)

2.P+

(PWM duty cycle SO2.P+)

2.P–

(PWM duty cycle SO2.P–)

Set point SP (active set point)

SPI

(current internal set point)

SP1

SP2

SP3

SP4

Switch over

internal/

external set

point

Section 8.3 Switch over

and change

internal set

points

See section 8.4

22 EB 6495-2 EN

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Operating menu

8 Operating menu

The operating menu consists of the menu items Control parameters and Set point. The following actions can be per formed:

Change control parameters

Section 8.2 Switch over internal/external set point

Section 8.3

→

Switch over and change internal set points→Section 8.4

Press the enter key to enter the operating menu. Use the cursor keys ( , ) to browse through the menu. Press the enter key to select a menu item.

Note: Both the keys on the left and right of the key panel can be used for the operating menu.

→

8.1 Entering the operating menu

The controller is currently in the operating level:

Enter the operating menu of Controller [1]

1x Switch to the main menu.

Operating menu contr. [1] is highlighted.

1x Enter Operating menu

contr. [1].

The submenu Control parameters is highlighted.

Note: Enter the operating menu for Controller [2] in the same way after selecting it () .

8.2 Changing the control parameters

After activating the operating menu (see section 8.1), the control parameters are changed in the menu item Control pa rameters. Depending on the control behavior, the proportional-action coefficient KP, reset time TN, derivative-action time TV, derivative-action gain TV.K and operating point Y0 can be changed:

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Operating menu

Assignment between control parameters and control behavior

C.3.1.1

KP TN •––•• TV Y0 TV.K

-1P-2PD-3

•••••

––••–

••••• ––••–

PID

-4I-5

Note: If on-off/three-step outputs are con figured with pulse width modulation (PWM), the corresponding duty cycles (

SO1.P–, SO2.P+, SO2.P–

SO1.P+,

) can be

changed.

Example: The reset time TN for Controller [1] is to be changed to 100 s.

Enter the operating menu (see section

8.1).

Change the reset time TN

1x Activate the menu item Control pa

rameters.

to 100 % range of the measuring range is plotted on the right. The current value of the propor tional-action coefficient KP is indi

cated below.

1x Select reset time TN.

1x Activate reset time TN.

The current value of the reset time is highlighted: 120 s

… Keep pressed and change the reset

time TN to 100 s.

1x Confirm the reset time.

24 EB 6495-2 EN

Return to the operating level

3x Return to the operating level.

Page 25

Operating menu

8.3 Switching over internal/external set point

If the external set point SPE (C.2.1.2-1) is configured, the set point SP is equal to SPE. The switchover to an internal set point SPI is performed in the operating menu.

The controller is in the operating level:

Enter the operating menu (see section

8.1).

Switchover to the internal set point SPI

1x Select the menu item Set point.

1x Activate the menu item Set point.

The current set point is high lighted: SPE

1x Select internal set point SPI.

1x Confirm the setting

SPI is now the active set point.

Note: Determining and changing the internal set point is described in Section 8.4.

Cascade control

For cascade control (M.1-3) the cascade can also be opened and closed by switching over the set point. The cascade is opened if the following applies in the slave controller [2]: SP = SPI The cascade is closed if the following ap plies in the slave controller [2]: SP = SPM

The current set point is displayed: SP = SPE

1x Activate the set point SP.

8.4 Switching over between internal set points and changing them

In the operating menu, one of the set points SP1, SP2, SP3 or SP4 can be assigned to the internal set points SPI, depending on the configuration.

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Operating menu

Required configuration for determining the set point

SP1 SP2 SP3 SP4

C.2.1.1-1/-2/-3/-4

C.2.1.1-2/-3/-4

C.2.1.1-3/-4

C.2.1.1-4

Example: The controller [1] has two internal set points SP1 and SP2 (configured with 1C.2.1.1-2).

The set point SP1 is to be switched over to

•

set point SP2. The set point SP1 is to be kept at 70 while

•

the set point SP2 is to be changed to 100.

The controller is currently in the operating level:

Enter the operating menu (see section

8.1).

1x Activate the menu item Set point

The actual value at the comparator PV0 ( ), the set point at the com parator SP0 ( ) and the manipu lated variable Y ( ) are indicated on the left. For ratio control: Actual ratio PVR, ratio set point SPR and manipulated variable Y). Their course within the last minute in the 0 to 100 % range of the measuring range is plotted on the right. The assignment of the internal set point (in this case: SPI = SP1) is indicated below.

1x Activate the internal set point.

The current internal set point is highlighted: SP1

1x Set the internal set point SPI = SP2.

Switchover between internal set points

1x Select the menu item Set point.

26 EB 6495-2 EN

1x Confirm the setting

SP2 is now the active set point.

Change set points SP1 and SP2

1x Select the set point SP1.

Page 27

The set point SP1 has the required value of 70.0 and therefore does not need to be changed.

1x Select the set point SP2.

1x Activate the set point setting SP2.

The current set point is highlighted:

90.0

… Keep pressed and change the set

point to 100.0.

1x Confirm the set point.

The set point is adopted.

Operating menu

Return to the operating level

3x Return to the operating level.

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Configuration level

←← ←

------------------- -------------------------------------

→

Operating level Op. menu

Controller [1]

Configuring the controller,

see section 9.2

2x 2x

Configuration M Control mode

→→

I Input This menu contains the configura

1C Controller [1] These menus contain the configura

2C Controller [2]

O Output This menu contains the configura-

D Communication This menu contains the configura

A General settings This menu contains the configura

Setting the control mode

→

tion of analog inputs AI1 to AI4 and digital inputs DI1 to DI4. See sec. 15.2 for details.

→

tion of the controller settings for Controller [1] and Controller [2] as

→

well as input variables, set points, control functions, restart condition, controller display and key locking. See section 15.2 for details.

→

tion of analog outputs AO1 to AO3 and digital inputs DO1 to DO6. See section 15.2 for details.

→

tion of interfaces. See section 15.2 for details.

→

tion of languages, operation dis play, operator keys and network frequency. In addition, the key number can be entered, a user cali bration of the analog inputs and outputs can be performed and the controller can be reset to the de fault settings. See section 15.2 for more details.

28 EB 6495-2 EN

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Configuration menu

9 Configuration menu

In the configuration menu, the controller is adapted to its control task by changing indi vidual configuration items and parameters. The configuration menu is subdivided into various menus and submenus. The submenus contain the individual configura tion items and parameters. Section 15.2 in cludes an overview of all possible settings that can be made.

The Configuration Manual KH 6495-2 EN contains detailed descriptions on individual configuration items as well as other helpful information.

Operation within the configuration level is performed using the cursor keys, ( , ), enter key ( ) and escape key ( ).

Note: Both the keys on the left and right of the key panel can be used in the configuration level.

If the controller is to be newly configured, we recommend keeping the following con figuration sequence:

1. Set the control mode, e.g. M.1-1

2. Set the input, e.g. I.1.1-6

3. Assign input to controlled variable, e.g.

C.1.1.1-1

4. Change the set point, e.g. C.2.1.1

5. Determine the control algorithm, e.g.

C.3.1.1

6. Assign the output, e.g. O.1.1-1

7. Set the output signal, e.g. O.1.2-1

8. Set the operating direction, e.g.

O.1.3-1

9. Set the restart condition, e.g. C.4.1-0

Configuration Manual KH 6495-2 EN con

tains further information.

9.1 Entering the configuration

The controller is currently in the operating level:

Enter the configuration level

level

1x Change to the main menu.

The Operating menu Contr. [1] is highlighted.

1x Select Configuration menu.

1x Enter Configuration menu.

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Configuration menu

The menu M Control mode is highlighted.

9.2 Configuring the controller

The controller is configured by setting the configuration items and associated parame ters. Each configuration item has its own code, which gives information on its position in the configuration level.

Example: The configuration item Input signal has the code I.1.1.

Menu I Input

→

configuration item C.1.1.1 Input vari able PV:

Note: Some configuration items as well as the parameters can only be set if certain set tings have already been made in the con troller configuration. The required settings for the controller configuration are de scribed in the configuration list (section

15.2) and in the Configuration Manual KH 6495-2 EN.

I.1→Submenu 1 Analog

input AI1

I.1.1

Input signal with the setting -6 Pt 100

For control modes with two controllers, the controller number “1C…“ (Controller [1]) and “2C…“ (Controller [2]) is added to dis tinguish between the controllers, e.g. for

30 EB 6495-2 EN

Configuration item 1

→

9.2.1 Setting configuration items

1. Read the code of the configuration item

that you want to change from the configuration list (section 15.2).

2. Find the position in the configuration

level. See the example in section 9.2.2.

Select and set the configuration item

… If the configuration item that you

want to set is not in the menu M Control mode, select the menu required:

I Input C Controller [1]/[2] O Output D Communication A General settings

Page 31

Configuration menu

1x Enter menu.

The first submenu is highlighted.

… If the configuration item that you

want to set is not in the highlighted submenu, select the required submenu.

1x Enter submenu.

The first configuration item of the submenu is displayed together with its current setting.

Note: The menu sists of two submenu levels. To view the indi vidual configuration items, the submenus must be entered one after the other.

… If you want to set another configura-

tion item or parameter other than the one displayed, select the required configuration item/parameter.

1x Activate configuration item/parame-

ter. Change configuration item/parame

ter.

1x Confirm setting.

Return to the operating level

… Return to the operating level

stepwise.

C Controller

partly con

9.2.2 Configuration example

Based on a default setting (1x Fixed set point/follow-up control M.1-1), the analog input AI1 is to be set to Pt 1000. The mea suring range is to be 0 to 200 °C.

ü The code of the configuration item to

determine the input signal is I.1.1, see configuration list (section 15.2). Lower and upper range values are set in the AI1.MIN and AI1.MAX parameters. Both parameters are as

signed to the configuration item I.1.1.

ü The following position in the configu-

ration level can be found using the code of the configuration item:

I.1

I.1.1→Configuration item 1

Note: The analog input AI1 can only be configured as a Pt 1000 input when the DIP switches are positioned for “Pt 100/ Pt 1000“. Both DIP switches AI1 (at the side of the con troller case) must set to the position “Pt 100/ Pt 1000“ (see Fig. 3 on page 12).

Menu I Input

→

Submenu 1

→

Analog input AI1

Input signal

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Page 32

Configuration menu

The controller is currently in the operating level:

Enter the configuration level, see sec

tion 9.1.

Configure the input signal

1x Select menu I Input.

1x Enter menu I Input.

The submenu I.1 Analog input AI1 is highlighted.

1x Enter submenu I.1 Analog in

put AI1.

The input signal setting is high lighted: Pt 100

1x Change setting to I.1.1-7

(Pt 1000).

1x Confirm new setting.

Set the measuring range

1x Select AI1.MIN Lower range

value parameter.

The lower range value is already set to 0 °C and does not need to be changed.

1x Select AI1.MAX Upper range

value parameter.

The configuration item I.1.1 Input signal is displayed together with the current setting: I.1.1-6 = Pt 100

1x Activate the configuration item I.1.1

Input signal.

32 EB 6495-2 EN

1x Activate AI1.MAX Upper range

value parameter.

The upper range value setting is highlighted: 100.0 °C

… Keep pressed and change the upper

range value to 200 °C.

1x Confirm new setting.

Page 33

Configuration menu

Return to the operating level

4x Return to the operating level.

9.3 Adapting the display

The display can be adapted in the following ways:

Change controller display

section 9.3.1 Set up additional display→sec-

tion 9.3.2 Switch Controller [1] and Controller [2]

displays→section 9.4

→

9.3.1 Changing the controller display

The controller display is adapted in the submenu C.5 Controller display of the corresponding Controller [1] or [2] (1C.5 or 2C.5).

Signals can be selected for each row which are to be displayed in the operating level.

The type of representation (numerical, bar graph, etc.) can additionally be determined for the rows 4 and 5.

The following table shows the settings neces sary for adapting the display (see section

15.2 for details).

Select signal

Row 1 Row 2 Row 3 Row 4 Row 5

Example: Based on the default setting (1x fixed set point/follow-up controller M.1-1) the output AO1 for Controller [1] in row 5 is to be displayed as a bar graph.

According to the table above, the setting is made in menu 1C Controller [1] in the configuration items 1C.5.6 Row 5 and 1C.5.7 Row 5 representation.

The controller is currently in the operating level:

Enter the configuration level, see sec

tion 9.1.

Configure row 5

2x Select menu 1C Controller [1].

C.5.1-1...4

C.5.2-1...2

C.5.3-1...3

C.5.4-1...41 C.5.5-1...6

C.5.6-1...41 C.5.7-1...6

Select type of

representation

– – –

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Configuration menu

1x Enter menu 1C Controller [1].

The submenu 1C.1 Input variables is highlighted.

4x Select submenu 1C.5 Controller

display.

1x Enter submenu 1C.5 Controller

display.

The configuration item 1C.5.1 Row 1 is displayed together with the cur rent setting: 1C.5.1-1 = Actual value PV0 at comparator

5x Select configuration item 1C.5.6

Row 5.

2x Change setting to 1C.5.6-2

(Output AO1).

1x Confirm setting.

Configure row representation

1x Select configuration item 1C.5.7

Row 5 representation.

The currently active setting is displayed: 1C.5.7-1 = Numerical

1x Activate configuration item 1C.5.7.

The currently active setting is highlighted: Numerical

2x Change setting to 1C.5.7-3 (Bar

graph).

The currently active setting is dis played: 1C.5.6-0 = Off

1x Activate configuration item 1C.5.6.

The currently active setting is highlighted: Off

34 EB 6495-2 EN

1x Confirm setting.

Page 35

Configuration menu

Return to the operating level

4x Return to the operating level.

The Output AO1 is displayed in row 5 as a bar graph.

9.3.2 Setting up additional display

If rows 1 to 5 in the display are all assigned and further variables are to be displayed, an additional display can be added. The additional display is activated in the submenu A.2 Operation display. Five additional rows are available. The additional display is set in the submenu C.6 Ad- ditional display of the corresponding Controller [1] or [2] (1C.6 or 2C.6).

Note: For control modes with two controllers

M.1-3/-4/-5/-6

( with additional display or both controllers without additional display can be config ured. If the additional display of Controller [1] , for example, covers the display of Con troller [2], the display of Controller [2] can be briefly viewed by pressing one of the cur sor keys , or the manual/automatic key in the operating level. It is also possible to display the additional displays of both controllers.

) either one controller

To implement the additional display in the display, it must be activated in the submenu A.2 Operation display.

The following table indicates the settings necessary to set up the additional display (see section 15.2 for details).

Select row

representa

tion

Row 1 Row 2 Row 3 Row 4 Row 5

Select

variable

C.6.1-1...41 C.6.2-1...6 C.6.1-0

C.6.3-1...41 C.6.4.1...6 C.6.3-0

C.6.5-1...41 C.6.6.1...6 C.6.5-0

C.6.7-1...41 C.6.8-1...6 C.6.7-0

C.6.9-1...41 C.6.10-1...6 C.6.9-0

Example: Based on the example in section

9.3.1, an additional display is to be set up for Controller [1] in the right display section. Its fourth row is to display the output AO2 numerically inverted.

According to the table above, the setting is made in menu 1C Controller [1] in the configuration items 1C.6.7 Row 4 and 1C.6.8 Row 4 representation. To acti vate the additional display, the configura tion item A.2 Operation display must be

configured. The output Y of the controller is to be as

signed to the Output AO2 as a source. The controller is currently in the operating

level.

Hide row

EB 6495-2 EN 35

Page 36

Configuration menu

Enter the configuration level, see sec

tion 9.1.

Assign source for Output AO2

3x Select menu O Output.

1x Enter menu O Output.

The submenu O.1 Analog output AO1 is highlighted.

1x Select submenu O.2 Analog

output AO2.

1x Activate configuration item O.2.1.

The currently active setting is high lighted: Off

1x Change setting to O.2.1-1

(Controller [1] output Y).

1x Confirm setting.

Set up additional display

2x Exit menu O Output. 1x Select menu 1C Controller [1].

1x Enter menu 1C Controller [1].

1x Enter submenu O.2 Analog out

put AO2.

The configuration item O.2.1 As sign source is displayed together with the currently active setting: O.2.1-0 = Off

36 EB 6495-2 EN

The menu item 1C.1 Input variables is highlighted.

5x Select menu item 1C.6 Additional

display.

Page 37

Configuration menu

1x Activate menu item 1C.6.

The configuration item 1C.6.1 Row 1 is displayed with its currently ac tive setting: 1C.6.1-0 = Off

3x Select configuration item 1C.6.7

Row 4.

The currently active setting is displayed: 1C.6.7-0 = Off

1x Activate configuration item 1C.6.7

Row 4. The currently active setting is highlighted: Off

3x Change setting to C.6.7-3

(Output AO2).

The currently active setting is dis played: 1C.6.8-1 = Numerical

1x Activate configuration item 1C.6.8

Row 4 representation. The currently active setting is high lighted: Numerical

1x Change setting to 1C.6.8-2

(Numerical, inverted).

1x Confirm setting.

Activate additional display

2x Return to menu list.

3x Select menu item A General

settings.

1x Confirm setting. 1x Select configuration item 1C.6.8

Row 4 representation.

1x Enter menu item A General set

tings.

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Configuration menu

The submenu A.1 Language/ Sprache is highlighted.

1x Select submenu A.2 Operation

display.

1x Enter submenu A.2 Operation

display.

The configuration item A.2.1 Left display is displayed together with

the currently active setting: A.2.1-1 = Controller [1]

1x Select submenu A.2.2 Right

display.

The currently active setting is dis played: Right display = Off

1x Enter submenu A.2.2 Right dis

play. The currently active setting is high lighted: Off

1x Change setting to A.2.2-2

(Controller [1] additional reading).

1x Confirm setting.

Return to the operating level

4x Return to the operating level.

In the additional reading in the display, the Output AO2 is displayed numerically inverted.

9.3.3 Switching Controller [1] and Controller [2] displays

The left display is assigned to Controller [1] and the right display to Controller [2] in the default setting. If required, both controller displays can be switched around so that the

left display is for Controller [2] and the right display is for Controller [1].

Example: For cascade control (setting M.1-3) the left display is assigned to the slave controller and the right display is

assigned to the master controller. The dis

plays are to be switched so that the master controller (Controller [2]) is shown in the left display ad the slave controller (Controller [1]) is shown in the right display. To do this, the submenu settings A.2.1 Left display

38 EB 6495-2 EN

Page 39

Configuration menu

and A.2.2 Right display must be changed.

Note: Before Controller [1] can be assigned to the right display, it must first be removed from the left display as one controller cannot be assigned to both displays at the same time.

The controller is currently in the operating level.

Enter the configuration level, see sec-

tion 9.1.

Deactivate left display

6x Select menu A General settings.

1x Select submenu A.2 Operation

display.

1x Enter submenu A.2 Operation

display.

The configuration item A.2.1 Left display is displayed together with the currently active setting: A.2.1-1 = Controller [1]

1x Activate configuration item A.2.1

Left display. The currently active setting is highlighted: Controller [1]

1x Change setting to A.2.1-0 (Off).

1x Enter A General settings.

The submenu A.1 Language/Sprache is highlighted.

1x Confirm setting.

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Configuration menu

Configure right display

1x Select configuration item A.2.2

Right display.

1x Activate configuration item A.2.2

Right display.

The currently active setting is high lighted: Controller [2]

2x Change setting to A.2.2-1

(Controller [1]).

1x Confirm setting.

Configure left display

1x Select configuration item A.2.1 Left

display.

2x Change setting to A.2.1-3

(Controller [2]).

1x Confirm setting.

Return to the operating level

4x Return to the operating level.

The left display is now assigned to Controller [2] and Controller [1] is assigned to the right display.

1x Activate configuration item A.2.1

Left display. The currently active setting is high lighted: Off

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Page 41

Locking the controller

10 Locking the controller

It is possible to prevent unauthorized access to the controller. There are three ways to im plement the locking of the controller:

Lock the operating level→section 10.1

Lock all keys over the digital input

section 10.2 Activate key number operation

section 10.3.

→

10.1 Locking the operating level

Switchover between manual and automatic mode as well as changes to the set point for both Controller [1] and Controller [2] can be locked independently from one another.

Locking is performed in submenu C.7 Op- erator keys of either Controller [1] or [2] by setting the configuration items C.7.2-1 Lock manual/auto key = On and/or C.7.3-1 Lock set point keys = On.

Example: The set point adjustment of Controller [1] is to be locked.

The controller is currently in the operating level.

Enter the configuration level, see sec

tion 9.1.

1x Enter menu 1C Controller [1].

The submenu 1C.1 Input vari ables is highlighted.

6x Select submenu 1C.7 Operator

keys.

1x Enter submenu 1C.7 Operator

keys. The configuration item 1C.7.1 In vert manual output value is dis

played with its currently active setting.

2x Select configuration item 1C.7.3

Lock set point keys.

1x Activate configuration item 1C.7.3

Lock set point keys. The currently active setting is high lighted: Off

1x Change setting to 1C.7.3-1 (On).

Activate locking

2x Select menu 1C Controller [1].

1x Confirm setting. 4x Return to the operating level.

Set point adjustment is locked in au tomatic mode in the operating level.

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Locking the controller

Note: The operating menu Controller [1] is not affected by the locking function. The set point can still be changed (see section 8.4).

10.2 Locking all keys over a digital input

The operator keys are locked when the se lected digital input is active.

The key locking is set in the menu A Gen eral settings in configuration item A.3.1.

Example: The operator keys are to be locked by the active digital input DI2.

The controller is currently in the operating level.

Enter the configuration level, see sec-

tion 9.1.

Activate locking

6x Select menu A General settings.

1x Activate menu A General set

tings.

2x Select submenu A.3 Operator

keys.

1x Enter submenu A.3 Operator

keys.

The configuration item A.3.1 Lock all keys is displayed with its cur-

rently active setting: Off

1x Activate configuration item A.3.1

Lock all keys. The currently active setting is high lighted: Off

2x Change setting to A.3.1-2 (With

digital input DI2).

42 EB 6495-2 EN

1x Confirm setting. 4x Return to the operating level.

Page 43

Locking the controller

The operator keys are locked when the digital input DI2 is active. Set tings cannot be changed.

10.3 Activating key number operation

When key number operation is activated, control parameter settings in the operating menu as well as settings in the configuration level can only be changed after entering a key number. The activation of the key number operation remains effective until the configuration level is left.

Note: The key number can be entered in the range between 0 and 9999. It is advisable to note down the key number as it is needed to deactivate the key number operation as well.

Key number operation is activated in the configuration level in the configuration item A.4.1:

The controller is currently in the operating level.

Enter the configuration level, see sec

tion 9.1.

Activate key number operation

5x (control modes with one controller) 6x (control modes with two controllers)

Select menu A General Settings.

1x Enter menu A General Settings.

The submenu A.1 Lan- guage/Sprache is highlighted.

3x Select submenu A.4 Key number.

1x Enter submenu A.4 Key number.

The configuration item A.4.1 Key number operation is displayed together with the currently active set ting: A.4.1-0 = Off

1x Activate configuration item A.4.1

Key number operation. The currently active setting is highlighted: Off

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Page 44

Locking the controller

1x Change setting to A.4.1-1 (On).

1x Confirm setting. 1x Select Key number parameter.

1x Activate Key number parameter.

The current user key number (0 = default) is highlighted.

… Change the key number as required

(ranging from 0 to 9999).

tion level can only be performed af ter the key number has been entered using the cursor key ( ) and con firmed by pressing the enter key ().

Deactivate key number operation

Key number operation is deactivated by set ting A.4.1-0.

Note: An overriding service key number is specified on the last page of the printed instructions which allows configuration settings and parameters to be changed regardless of user key number operation. To avoid the unauthorized use of the service key number, it should be removed from the printed instructions and kept in a safe place.

1x Confirm key number.

4x Return to the operating level.

From now on, changes to control pa rameter settings in the operating menu and changes in the configura

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User calibration

11 User calibration

The analog inputs and outputs are fac tory-calibrated.

A system-related user calibration can com pensate for long cables, small wire cross-sections or tolerances of measuring transducers and actuators. The calibration is similar in principle to a scaling. The gradi ent and zero shift are automatically calcu lated by the controller.

Note: The function controller to be reset to factory-calibration settings.

A.21.1-2

allows the

11.1 Calibrating analog inputs

Connect signal source at the input.

Zero

Enter menu item Zero depending on the

analog input and signal type, e.g. A.20.1.9 for Analog input AI1 and Pt 100 (see section 15.2). Set the signal source to the initial value.

If the input value is within the range that can be calibrated, the selection bar is displayed. Press the enter key ( ) to confirm the

value. The zero point is calibrated.

End value

Enter menu item End depending on the

analog input and signal type, e.g. A.20.1.10 for Analog input AI1 and Pt 100 (see section 15.2). Set the signal source to the end value.

If the input value is within the range that

can be calibrated, the selection bar is displayed. Press the enter key ( ) to confirm the

value. The end value is calibrated.

11.2 Calibrating analog outputs

Connect a precision measuring instru

ment at the output.

Zero

Enter menu item Zero depending on the

analog output and signal type, e.g. A.20.5.1 for Analog output AO1 and mA signal (see section 15.2). Set the output signal using the cursor

keys ( and ) to the initial value. If the output value is within the range that can be calibrated, the selection bar is displayed. Press the enter key ( ) to confirm the

value. The zero point is calibrated (display: 0.0 %).

End value

Enter menu item End depending on the

analog output and signal type, e.g. A.20.5.2 for Analog output AO1 and mA signal (see section 15.2). Set the output signal using the cursor

keys ( and ) to the final value. If the output value is within the range that can be calibrated, the selection bar is displayed. Press the enter key ( ) to confirm the

value. The zero point is calibrated (dis play: 100.0 %).

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Fault alarms

12 Fault alarms

Incoming and outgoing error messages are

time-stamped and saved in the last events The fault alarm icon is displayed when a fault alarm has been registered.

list (info menu).

The following error table contains possible

causes and the recommended action.

Note: We recommend for any errors not de

scribed in detail to switch off the power sup

Possible sources of error are displayed in the info menu on selecting the menu item

ply and to wait approx. five seconds before

switching it on again.

Error messages. If several errors exist, use the cursor keys ( , ) to browse through the errors.

As soon as an error has been corrected, it is removed from the list of errors and is no longer displayed.

The digital outputs DO5 and DO6 can be

configured so that they are activated when a

sensor/signal error or communication error

occurs. See configuration item O.10.1 and

O.11.1 in section 15.2.

Error message Possible cause Recommended action

AI1(2, 3, 4) Wrong switch position

AI1(2, 3, 4) below range

AI1(2, 3, 4) above range

C1(2)–SPC below range

The position of the two DIP switches for the analog input configuration is not identical.

The input signal is 5 % below the lower value of the rated signal range.

The input signal is 5 % above the upper value of the rated signal range.

The given set point is lower than the lower measuring range value AI1(2, 3, 4).MIN of the analog input assigned to the controlled variable PV.

Re-position DIP switches (see section 5.2).

• Check input signal setting.

• Check the sensor lead for sensor/wire breakage or for a short circuit.

• Check electrical connection to terminal strip 1 (analog inputs). See section 4.

Check value

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Fault alarms

Error message Possible cause Recommended action

C1(2)–SPC above range

Internal temperature sensor defective

Internal temperature Temperature too low (0 °C)

Internal temperature Temperature too high (60 °C)

Internal temperature Temperature too low (–5 °C)

Internal temperature Temperature too high (65 °C)

Communication error AI1(2, 3, 4) Timeout

Communication error C1(2)– SPC Timeout

The given set point is higher than the upper measuring range value AI1(2, 3, 4).MAX of the analog input assigned to the controlled variable PV.

The permissible ambient temper ature between 0 and 50 °C has not been kept.

No write access given within the timeout for the signal monitoring of the interface assigned to an analog input.

No write access given within the timeout for the signal monitoring of the interface assigned to Con troller [1] or [2].

Check value

Send controller back to SAMSON AG for repair.

Check the ambient tempera

•

ture. Check location of installation.

•

• Check timeout setting (AI1(2, 3, 4).TOUT parameter in configuration item I.1(2, 3, 4).1).

• Check interface (see section 13).

• Check timeout setting (SPC.TOUT parameter in

configuration item C.2.1.6).

• Check interface (see sec tion 13).

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Interfaces

13 Interfaces

The TROVIS 6495-2 Controller is equipped with an infrared interace. In addition, it can be fitted with one of two optional interface boards. Data can be transferred between TROVIS-VIEW and the Controller over the interfaces. Refer to section 14.5.

Infrared interface: Infrared adapter (RS-232)

RS-232/USB interface board : Connecting cable RJ12/D-sub 9-pin (RS-232)

RS-485/USB interface board: USB cable (5-pin mini-B – USB type A)

or USB cable (5-pin mini-B – USB type A)

TROVIS 6495

1 RJ12 jack (RS-232/USB interface board) 2 Infrared interface 3 USB interface (RS-232/USB and RS-485/USB

interface boards) 4 USB cable (mini-B, 5-pin – USB type A) 5 Infrared adapter (RS-232) 6 Connecting cable RJ12/D-sub 9-pin (RS-232) 7 Memory pen (RS-232), only in combination with

RS-232/USB interface board 8 Modular adapter RJ12/D-sub 9-pin (RS-232) 9 COM port (RS-232) on the computer

10 USB port on the computer

Note: By using the USB 1.1 serial adapter, the USB port of the computer can be used in place of the COM port (RS-232) when Windows

2000, Windows®XP, Windows®Vista or Windows®7 is installed on the computer.

USB 1.1 serial adapter

Note: The order numbers for the accessories are listed in section 2.2.

Fig. 4 · Data transmission

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Interfaces

13.1 Infrared interface

The infrared interface can be accessed from the front of the controller. It is located above the SAMSON logo (Fig. 5).

An infrared adapter is required for data transmission between the serial RS-232 port of the computer and the infrared interface integrated in the controller. A bracket ensures that the adapter is properly aligned.

0.7 m

1 Infrared adapter

2 COM port on the computer

(COM or with USB 1.1 serial adapter connected to the USB port)

Fig. 5 · Connecting an infrared adapter

Note: To ensure data transmission functions properly, place the infrared adapter so that the distance to the infrared interface does not exceed 0.7 m and that the max. angle 25° is kept.

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Interfaces

13.2 Optional interface boards

The controller can optionally be fitted with either a RS-232/USB interface board or a RS-485/USB interface board. These boards can be retrofitted.

Installing the interface board

The optional interface board is fitted at the back of the controller.

1. Press the two catches on the blank cover inwards at the same time. Pull out the blank cover.

2. Push the interface board with cover into the open

ing, making sure that the interface board rests on the guide intended for it and that the cover locks in place.

Fig. 6 · Blank cover at the back of the controller

13.2.1 RS-232/USB interface board

USB

RS-232

RS-232:

Fig. 7 · RS-232/USB interface board

GND DTR TX DCD RX +5V

Upgrading the controller with the optional RS-232/USB interface board (slave) (order no. 1400-9917) allows data transmission over the RJ12 jack or over the USB port. In addi tion, a memory pen (see section 14.7) can be plugged into the RJ12 jack.

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Interfaces

The RS-232/USB interface board (slave) includes:

RS-232 interface (RJ12 jack)

USB interface (5-pin mini-B port) (slave)

RS-232 data transmission is implemented using SSP or Modbus RTU protocol. The protocol of the RS-232 interface is set at the controller in the configuration item D.2.1. The first time the USB interface is used to connect the controller to the computer, the device

driver is demanded. The driver is included on the TROVIS-VIEW CD-ROM (USB Driver > USB-RS232 Adapter 8812-2001) or can be downloaded from the Internet at www.samson.de > Services > Support & Downloads > USB driver.

13.2.2 RS-485/USB interface board

To integrate the controller into a communications network, the controller can be fitted with an optional interface board RS-485 Modbus RTU (order no. 1400-9918). The USB connection can be used to transfer data using TROVIS-VIEW.

The RS-485/USB interface board includes:

RS-485 interface (4 terminals)

USB interface (5-pin mini-B port) (slave)

USB

RS-485

RS-485:

AR BR BTR ATR

Fig. 8 · RS-485/USB interface board

4-wire 2-wire

TX RX/TX

2-Leiter4-Leiter

Bus termination

slide switch

OFF ON

2-/4-wire operation

slide switch

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Interfaces

RS-485 data transmission is implemented using SSP or Modbus RTU protocol. Slide switches are used to set the 2-/4-wire operation and to activate bus termination.

The protocol of the RS-485 interface is set at the controller in the configuration item D.3.1. The first time the USB interface is used to connect the controller to the computer, the device

Network structure

Fig. 9 shows an example for the setup of an automation system with data exchange using Modbus protocol. A maximum of 246 devices can be addressed. First of all, a converter must connected to the computer to convert the RS-232 signal issued by the computer into a RS-485 signal. A repeater must be used if the line exceeds a length of 1200 m or if more than 32 participants are connected to the bus. No more that three repeaters should be connected in series. As a result, lines of 4800 m can be achieved. Ten of these lines can be connected in parallel on extending the network. Bus terminators must be fitted at the beginning and end of every section, e.g. between the converter and repeater.

1 Converter 2 Repeater 3 Modbus device, e.g. TROVIS 6495-2

RS-485

RS-232

RS-485

max. 30

Fig. 9 · Network structure with converters and repeaters

52 EB 6495-2 EN

RS-485

max. 30

max. 31

RS-485

Page 53

13.3 SAMSON memory pen

Interfaces

Note: The memory pen can only be used when the controller is fitted with a RS-232/USB in terface board.

The SAMSON memory pen serves as a data carrier and is able to load and store data in its non-volatile memory.

The memory pen can be loaded with data configured in TROVIS-VIEW and the settings transferred to one or several controllers of the same type and version. In the same way, the memory pen can be used to upload data from the controller allowing you to simply copy the configuration data from one controller to another controller of the same type and version.

Data transmission between TROVIS-VIEW and memory pen

1. Plug memory pen into the RJ12 jack at the RS-232/USB board of the controller. The following appears on the display when the controller recognizes the memory pen:

In the top row of the display, the device type whose data is contained on the memory pen is indicated. You can select wheter the data from the controller are to be uploaded onto the memory pen or whether the data from the memory pen are to be downloaded to the controller. If the memory pen contains, for example, data from another device type, the option to download from the pen does not appear. If the memory pen is write-protected, the option to upload data does not appear.

2. Select option ( , ): 6495 >> Memory pen: Data are uploaded from the controller to the memory pen. Memory pen >> 6495: Data are downloaded from the memory pen to the controller.

3. Confirm setting ( ). Data transmission starts.

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Page 54

Interfaces

The following display appears when data transmission is completed:

The memory pen can be removed.

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Setting and operation with TROVIS-VIEW software

14 Setting and operation with TROVIS-VIEW software

14.1 General

The TROVIS-VIEW software allows various smart SAMSON devices to be configured over a common operator interface. It consists of the operator interface, communication server and the device-specific module. The software has a Windows The entire configuration of the TROVIS 6495-2 Industrial Controller can be performed over the TROVIS-VIEW Configuration and Operator Interface. The TROVIS-VIEW software including CD key is delivered on a CD-ROM (order number 6661-1033). Software updates are available on the Internet (http://www.samson.de) in Services > Sup port and downloads.

Note: The following instructions include a description on the key functions of the TROVIS-VIEW software in conjunction with the TROVIS 6495-2 Industrial Controller. Refer to the online help in the ? menu for a detailed description.

Explorer look and feel.

14.1.1 System requirements

Hardware

PC with Pentium II processor or equivalent (300 MHz or higher), 500 MHz recommended

Serial interface or USB/RS-232 adapter

Min. 96 MB RAM, 192 MB RAM recommended

Min. 150 MB free hard disk space plus approx. 15 to 20 MB additional hard disk space

per SAMSON module SVGA graphic card (min. 800 x 600)

CD-ROM drive

Software

Operating system: Windows®2000 (min. SP2), Windows®XP, Windows®Vista,

Windows Microsoft®.NET Framework Version 2.0 or higher (included on the installation CD-ROM)

Internet browser: Microsoft®Internet Explorer or Firefox

Adobe®Reader

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Setting and operation with TROVIS-VIEW software

14.2 Installing TROVIS-VIEW software

1. Insert the installation CD-ROM to start the installation program. Once inserted, the CD-ROM usually starts the installation program automatically, de pending on the configuration of the operating system. If the program does not start automatically, double-click setup.exe in the root directory of the CD-ROM in order to install TROVIS-VIEW.

2. Follow the on-screen prompts and instructions of the installation program.

The TROVIS-VIEW Operator Interface can be used for different SAMSON devices. Note that the installation program also offers you the option of installing a demo module. To use the software without restrictions, the software needs to be activated by entering a CD key as fol lows:

3. After installation, a dialog box will appear, prompting you to enter the CD key, which you will find on the cover of the original CD-ROM. Once you have entered the correct CD key, an activation is necessary. The software can be activated automatically or manually. Internet access on the computer on which TROVIS-VIEW is installed is required for automatic activation.

Automatic activation:

A request code containing the computer identification details is transferred to the SAMSON product activation server when an Internet connection is active and an activation code is automatically entered into TROVIS-VIEW. The TROVIS-VIEW software is now ready for use.

Manual activation:

Once you have entered the correct CD key, a request code will be automatically gener ated and displayed which contains computer identification details.

Enter request code in SAMSON’s product activation server over the Internet.

(http://support.samson-ag.com) An activation code is generated which allows TROVIS-VIEW to be used without any restrictions in the purchased scope. Enter this activation code in TROVIS-VIEW.

The TROVIS-VIEW software is now ready for use.

Note: Refer to the readme.txt file in the root directory of the CD-ROM for further information

on installation, software updates and current system requirements.

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Setting and operation with TROVIS-VIEW software

14.3 Starting TROVIS-VIEW and performing settings

You can perform the settings in TROVIS-VIEW either when the device is connected (online) to the computer or not connected (offline). Refer to section 13.

Note: When the device is not connected, the default settings appear on the operator inter face or, alternatively, a stored TROVIS-VIEW file (*.tro) can be loaded and overwritten by

Open

in the

File

selecting

1. Start TROVIS-VIEW. The operator interface appears on screen.

View

2. In for the operator interface. All options are checked in the default setting of this menu. Uncheck individual options as required.

menu, select required settings

menu.

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Setting and operation with TROVIS-VIEW software

3. In

Options

change the interface language. Note: Unhighlighted languages are not available and cannot be selected. You can select a different language at any time. TROVIS-VIEW switches di rectly to the selected language.

4. If required, create the TROVIS-VIEW file name in date and selectable parameters. The file name created in this way can be pre viewed before saving it (e.g. VIEW3_ 6495_2009-June-23.tro).

5. If required, add a new or additional TROVIS-VIEW module by selecting

module

key (written on the installation CD-ROM) in the opened window.

menu, select

Options

Language

menu from the type,

menu. Enter the CD

Add

6. If required, select menu to enter data relevant to the plant, e.g. project name, plant location, oper ator..

7. If required, select in

Edit

menu if you want to load default

settings (see configuration list, section

15.2) onto the operator interface.

58 EB 6495-2 EN

Customer datainEdit

Load Factory Defaults

Page 59

Setting and operation with TROVIS-VIEW software

Properties of data points are indicated by icons on clicking on a folder:

Icon Meaning

Data cannot be changed

Data can be changed

Software auxiliary data point (this data point exists only in TROVIS-VIEW and not in the controller)

Data point can be executed

Data point is user-defined

Mark to indicate error

Value has fallen below minimum limit

Value has exceeded maximum limit

Source of data:

Value has been modified manually Value has been uploaded from the device.

In online mode, Value originates from a stored file Value adopted from memory pen

in the icon indicates a value has been updated.

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Setting and operation with TROVIS-VIEW software

14.3.1 Configuring the controller

Each menu in the configuration level of the controller has its own folder in TROVIS-VIEW, which contain further folders with the corresponding submenus. The configuration items and parameters are contained in these sunmenu folders. Refer to the configuration list (see sec tion 15.2) to find the configuration items and parameters in TROVIS-VIEW.

1. Click on the ‘menu’ folder in which the configuration item/parameter that you want to change is located.

2. Click on the ‘submenu’ folder in which the configuration item/parameter that you want to change is located.

Note: Some of the submenus of the ‘menu’ folder levels. As a result, two ‘submenu’ folders must be opened one after the other to read the con figuration items.

60 EB 6495-2 EN

Controller [1]/[2]

are structured in two

Page 61

Setting and operation with TROVIS-VIEW software

3. Double-click on the value field to open the

Modify Parameter

window.

4. Select required setting and confirm by clicking the OK button. The new setting is adopted.

Note: Right-click on a configuration item/parameter to open a context-sensitive menu with further options:

–

[Modify] A Modify Parameter window opens.

–

[Read] Download a setting of configuration item/parameter from the

controller.

–

[Write] Upload a setting of configuration item/parameter to the controller.

–

[Default: ...] Reset configuration item/parameter to displayed factory default.

(value in gray to indicate that the configuration item/parameter is the same as the factory default)

–

[Min: …] Set parameter to minimum value.

(value in gray to indicate that the parameter value is the same as the minimum value)

–

[Max: …] Set parameter to maximum value.

(value in gray to indicate that the parameter value is the same as the maximum value)

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Setting and operation with TROVIS-VIEW software

14.3.2 Reading information

Information

The

Information

Operation display

The

Operation display

the analog inputs and set points can be entered.

folder

folder contains information on the TROVIS 6495-2 Industrial Controller:

folder

folder shows the inputs and outputs of the controller. The values for

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Setting and operation with TROVIS-VIEW software

In addition, and

Signals

Set point at comparator SP0,Actual value at comparator PV0,Error signal e

Output Y

of the controller can be read in this folder.

folder

The values of individual signals can be monitored in the

Signals

folder.

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Setting and operation with TROVIS-VIEW software

14.4 Operational data graphs (Trend Viewer)

The Trend Viewer displays graphs of the variables

Set point at comparator SP0,

Actual value at comparator PV0 and

Output Y.

In addition to the just displaying the data, logged data can also be saved to a file.

1. The Trend Viewer is only displayed when the Trend Viewer is checked [ü]

View

in the

64 EB 6495-2 EN

menu.

Page 65

Setting and operation with TROVIS-VIEW software

2. If required, add new data points by dragging and dropping them from the

display

folder into the Trend Viewer.

3. If required, you can edit the graph: Right-click the Trend Viewer. Select

Edit

from the context-sensitive menu. You can edit the name, range of values and time axis in the

Edit - graph

window.

Double-click on the color of the variables to change their color in the graph. Check or uncheck data points to activate or deactivate them in the graph.

4. Start communication. See section 13. The activated data points are displayed in the graph of the Trend Viewer.

Save data logging

1. Right-click on the Trend Viewer. A context-sensitive menu is opened.

2. Select

Save logging automatic …

3. Select target directory. The text file is saved (e.g. 2009.1.1-6495.log) as soon as the online mode is started. This file can be edited.

Operation

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Setting and operation with TROVIS-VIEW software

14.5 Data transmission

The online mode in TROVIS-VIEW allows direct data transmission with the TROVIS 6495-2 Controller, whereas communication must first be established in the offline mode.

Communication can be established either using the infrared interface or a connecting cable when one of the interface boards is fitted (see section 13).

The communication port must be set up first. See below.

14.5.1 Setting up communication port

1. Connect the infrared adapter to the computer and bring it into alignment with the controller.

Or:

Connect the serial port of the computer using the SAMSON connecting cable to the interface board of the controller.

2. Select

3. Check

4. Click

5. The settings window opens and

CommunicationsinOptions

menu to open the server settings window. Click

Server settings

Local connection

matically local connect

on OK button to confirm server settings.

Communication

The

Port settings

button.

and

Auto-

boxes and click

window reappears.

State: not searched yet matic detection

button. TROVIS-VIEW has found the device

State: Device found on COM ....

when appears, click onOKbutton twice to confirm settings.

appears in the

field. Click on

Auto

Start

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Setting and operation with TROVIS-VIEW software

14.5.2 Online operation (direct data transmission)

The controller and TROVIS-VIEW are constantly connected in online operation. Current con figuration and operating data are uploaded from the controller cyclically and displayed in TROVIS-VIEW. Likewise, any settings performed in TROVIS-VIEW are directly transferred to the controller.

Activate online operation:

OnlineinDevice

Select In online mode, on the device toolbar is animated.

Deactivate online operation:

OnlineinDevice

Select The online mode is deactivated.

Note: Alternatively, click on the device toolbar to activate and click to deactivate on

menu to activate online mode.

menu while the online mode is activated.

line operation.

14.5.3 Offline operation (indirect data transmission)

In offline mode, there is no constant data communication between the computer and controller. Communication must first be established to upload data from the controller and download data to the controller.

Downloading data to the controller:

Download to the deviceinDevice

Select The control task is implemented after data are downloaded from TROVIS-VIEW.

Uploading data from the controller:

Select

Upload from deviceinDevice

menu to transfer data to the controller.

menu to transfer all the data from the controller.

Uploaded data are indicated in TROVIS-VIEW by the icon.

Note:

–

Data transmission can also be performed by clicking the icons in the device toolbar: click to download data from TROVIS-VIEW to the controller click to upload data from the controller and to display them in TROVIS-VIEW.

–

Individual configuration items and parameters can also be loaded. See section 14.3.1.

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Setting and operation with TROVIS-VIEW software

14.5.4 Data transmission between TROVIS-VIEW and memory pen

1. Plug memory pen (3) together with modular adapter (2) into the serial interface (COM port) of the computer (1).

2. Select Interface in Memory Pen menu.

3. Click Start button in Automatic detection field of the dialog box. The computer automatically searches for the interface as signed to the memory pen. Message: “Memory pen found at COM …“ Confirm interface setting by clicking OK button.

Downloading data from TROVIS-VIEW to the memory pen

4. Select

5. Click

Uploading data from memory pen to TROVIS-VIEW

4. Select

Download to Memory peninMemory pen

button to start data transmission.

Upload from Memory peninMemory pen

menu.

menu to start data transmission.

Note: The memory pen functions can be restricted in TROVIS-VIEW (read only memory pen or write only memory pen) by selecting

Modify Memory Pen Status

in the

Memory pen

menu.

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Appendix

15 Appendix

15.1 Technical data

Inputs

4 analog inputs mA, V, Pt 100, Pt 1000, input 2 also for potentiometer

Current or voltage inputs

Resistance thermometer

Potentiometer Nominal values 100, 200, 500, 1000

General specifications

Version Differential input Nominal signal range 0 to 20 mA, 4 to 20 mA, 0 to 10 V, 2 to 10 V Resolution < 0.04 %, based on nominal signal range Permissible signal range –1 to 22 mA or –0.5 to 11 V Input resistance 50Ωwith current; 10 kΩwith voltage Static destruction limit For sensor Pt 100, Pt 1000, according to DIN EN 60751 Nominal measuring

range Connection Three-wire circuit (resistance per lead < 15Ω),

Resolution < 0.03 %, based on nominal signal range (< 0.1 °C)

Connection Three-wire circuit, resistance per lead < 15 Resolution < 0.03 % Measuring error of inputs

for zero, span, linearity Ambient temperature in

fluence Input filter Selectable Function generation Selectable using 7 points Signal increase/drop Selectable User calibration Selectable Transmitter fault alarm Selectable, input signal < –5 % or > 105 % Transmitter supply 21 V DC, max. 90 mA,

30 V, 50 mA

–50 to 300 °C (–58 to 572 °F), can be limited

two-wire circuit

< ± 0.2 % of nominal signal range

< ± 0.1 %/10 K for zero and span, based on 20 °C

resistant to short-circuiting

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Appendix

4 digital inputs

Outputs

3 analog outputs

7 digital outputs

Relay outputs

Transistor outputs

Interfaces

Control Floating switching contact or external switching voltage

Nominal signal range 0 to 20 mA, 4 to 20 mA, 0 to 10 V, 2 to 10 V Max. permissible signal

range Load < 750Ωfor current; > 3 kΩfor voltage Error of outputs < ± 0.2 % of the nominal signal range for zero, span,

Ambient temperature influence

Resolution < 0.03 %, based on nominal signal range Static destruction limit ±30 V

4 relays with floating NO contact, can be inverted Permissible contact load 264 V AC, 1 A AC, cosφ= 1 or 250 V DC, 0.1 A DC Spark suppression Connected in series C = 2.2 nF and varistor 300 V AC,

3 electrically isolated transistor outputs External supply 3 to 42 V DC, max. 30 mA

24 V DC, 3 mA; two digital inputs both are galvanically connected on one side; Signal state "OFF“: 0 to 10 V; signal state "ON“: 17 to 31 V; adjustable signal inversion

0 (2.4) to 22 mA or 0 (1.2) to 11 V

linearity

< ± 0.1 %/10 K for zero and span, based on 20 °C

in parallel to each relay contact

Infrared interface

70 EB 6495-2 EN

Transmission protocol SAMSON-specific protocol (SSP) Data that can be

transmitted Transmission rate 9600 bit/s Angle of deflection 50° Distance IR adapter –

controller

Controller settings, processs variables, operating status

70 cm

≤

Page 71

Appendix

RS-232/USB (accessories)

RS-485/USB (accessories)

RS-232 with electrical isolation, USB (slave) Connection USB: 5-pin mini-B

Transmission protocol USB: SAMSON-specific protocol (SSP)

Data that can be trans mitted

RS-485 with electrical isolation, USB (slave) Connection USB: 5-pin mini-B

Transmission protocol USB: SAMSON-specific protocol (SSP)

Data that can be transmitted

Transmission rate/ format

Type of transmission RS-485: Asynchronous, half duplex, 4-wire or 2-wire Number of connected

devices Number of addressable

stations Line length RS-485: < 1200 m, max. 4800 m with repeater RS-485 bus termination Active, selectable Transmission medium RS-485: 2 or 4 cores (twisted-pair cabling, stranded in

General specifications

RS-232: RJ 12

RS-232: SSP and Modbus RTU Controller settings, process variables, operating status,

fault alarms

RS-485: 4-pin screw terminals

RS-485: SSP and Modbus RTU Controller settings, process variables, operating status,

fault alarms SSP: 9600 bit/s, 8 bit, no partity bit, 1 start bit

Modbus: 300 to 115200 bit/s, 8 bit, parity bit adjustable, 1 (2) stop bits

RS-485: 32 (can be extended when a repeater is used)

246 (with Modbus)

pairs, with static shield)

Supply voltage 85 to 264 V AC, 47 to 63 Hz or

Power consumption

Temperature Ambient: 0 to 50 °C · Storage: – 20 to 70 °C Degree of protection (EN 60529) IP 65 (front), IP 30 (housing), IP 00 (terminals) according

24 V AC/DC (20 to 30 V), 47 to 63 Hz 85 to 264 V AC: max. 19 VA, fuse 630 mA (slow)

20 to 30 V DC: max. 15 VA, fuse 1.25 A (slow)

to EN 60529

EB 6495-2 EN 71

Page 72

Appendix

Device safety According to EN 61010-1: Class of protection II

Electromagnetic compatibility Requirements according to EN 61000-6-2,

EN 61000-6-3 and EN 61326-1 Relative humidity Max. 95 %, non-condensing Electrical connection Plug-on screw terminals 1.5 mm² (0.5 to 1.5 mm² wire

cross-section) Display Dot matrix display with 132 x 49 pixels Display range –999 to 9999; start value, end value and decimal

separator can be selected Total delay time 100 ms Configuration Functions saved in read-only memory, configuration

saved in non-volatile memory Control modes One or two fixed set point/follow-up control

One ratio control

One cascade control

One ratio and fixed set point/follow-up control

One override control Weight 0.5 kg

Overvoltage category II Degree of contamination 2

72 EB 6495-2 EN

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Appendix

15.2 Configuration list

Note: Some functions and parameters can only be selected after certain initial settings have

been made beforehand. The inital setting required is specified in angle brackets in the fol lowing list. A comma represents “and” and a slash represents “or” in the following list.

Example

<M.1-5/-6, I.3.5≠0>

configuration

M.1-6

and

I.3.5≠0

: Either the configuration

must initially be set.

M.1-5

and

I.3.5≠0

M Control mode

or the

NOTICE

Changing the control mode causes the controller to be reset to its default settings.

M.1

Control mode

1x fixed set point/follow-up control

-1

Ratio control

-2

Cascade control

-3

Override control

-4

2x fixed set point/follow-up control

-5

Ratio control + Controller

-6

I Input

I.1 Analog input AI1

I.1.1

Analog input AI1

AI1.MIN Lower range value

AI1.MAX Upper range value

Input signal

4–20 mA <both DIP switches on right: mA/V>

-1

0–20 mA <both DIP switches on right: mA/V>

-2

0–10 V <both DIP switches on right: mA/V>

-3

2–10 V <both DIP switches on right: mA/V>

-4

Via interface

-5

Pt 100 <both DIP switches on left: Pt 100/Pt 1000>

-6

Pt 1000 <both DIP switches on left: Pt 100/Pt 1000>

-7

<I.1.1-6/-7, I.1.3-1>: <I.1.1-6/-7, I.1.3-2>:

[–999.0 ... 9999.0] [–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

Default

setting

M.1.1-1

Default

setting

I.1.1-6

0.0

100.0

Setting

EB 6495-2 EN 73

Page 74

Appendix

AI1.K1 Initial value <I.1.1-5> · Default value <I.1.5-2> [–999.0 ... 9999.0] 0.0

I.1.2

Analog input AI1

I.1.3

I.1.4

Decimal point

XXXX No decimal place

-0

XXX.X 1 decimal place

-1

XX.XX 2 decimal places

-2

X.XXX 3 decimal places

-3

Physical unit

Off <both DIP switches on right: mA/V>

-0

°C Temperature

-1

°F Temperature

-2

K Temperature <both DIP switches on right: mA/V>

-3

bar Pressure <both DIP switches on right: mA/V>

-4

mbar Pressure <both DIP switches on right: mA/V>

-5

psi Pressure <both DIP switches on right: mA/V>

-6

kPa Pressure <both DIP switches on right: mA/V>

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

/h Flow rate <both DIP switches on right: mA/V>

l/h Flow rate <both DIP switches on right: mA/V>

/h Flow rate <both DIP switches on right: mA/V> kg/h Mass flow <both DIP switches on right: mA/V> t/h Mass flow <both DIP switches on right: mA/V> lb/h Mass flow <both DIP switches on right: mA/V> % <both DIP switches on right: mA/V> mFS Filling level <both DIP switches on right: mA/V> mmFS Filling level <both DIP switches on right: mA/V> inH

O Filling level (inch water column) <both DIP switches on right: mA/V>

%rF Relative humidity <both DIP switches on right: mA/V>

kg/m

Density <both DIP switches on right: mA/V>

pH pH value <both DIP switches on right: mA/V>

Input signal increase/decrease

Off

-0

-1

AI1.COR Correction value <I.1.4-1> [–999.0 ... 9999.0] 0.0

I.1.5

Signal monitoring

Off

-0

-1

On (with default value)

-2

AI1.K1 Default value <I.1.5-2> · Initial value <I.1.1-5> [–999.0 ... 9999.0] 0.0

AI1.TOUT Timeout interface <I.1.1-5, I.1.5≠0> [1 ... 99999 s] 60 s

Default

setting

I.1.2-1

I.1.3-1

I.1.4-0

I.1.5-0

Setting

74 EB 6495-2 EN

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Appendix

I.1.6

Analog input AI1

AO1.K1 Constant output value at AO1 <I.1.6-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.1.6-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.1.6-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.1.6-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.1.6-5> [–10.0 ... 110.0 %] 0.0 %

I.1.7

AO1.K1 Constant output value at AO1 <I.1.7-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.1.7-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.1.7-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.1.7-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.1.7-5> [–10.0 ... 110.0 %] 0.0 %

Manual mode Controller [1] at signal error <I.1.5≠0>

Off

-0

Constant output value at AO1 <O.1.1-1>

-1

Constant output value at AO2 <O.2.1-1>

-2

Constant output value at AO3 <O.3.1-1>

-3

Constant output value at SO1 <O.4.1-1>

-4

Constant output value at SO2 <O.5.1-1>

-5

With last output value <O.1.1-1/O.2.1-1/O.3.1-1/O.4.1-1/O.5.1-1>

-6

Manual mode Controller [2] at signal error

Off

-0

Constant output value at AO1 <O.1.1-2>

-1

Constant output value at AO2 <O.2.1-2>

-2

Constant output value at AO3 <O.3.1-2>

-3

Constant output value at SO1 <O.4.1-2>

-4

Constant output value at SO2 <O.5.1-2>

-5

With last output value <O.1.1-2/O.2.1-2/O.3.1-2/O.4.1-2/O.5.1-2>

-6

<M.1-5/-6, I.1.5≠0>

Default setting

I.1.6-0

I.1.7-0

Setting

I.2 Analog input AI2

I.2.1

Input signal

4–20 mA <both DIP switches on right: mA/V>

-1

0–20 mA <both DIP switches on right: mA/V>

-2

0–10 V <both DIP switches on right: mA/V>

-3

2–10 V <both DIP switches on right: mA/V>

-4

Via interface

-5

Pt 100 <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-6

Pt 1000 <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-7

I.2.1-6

EB 6495-2 EN 75

Page 76

Appendix

I.2.1

Analog input AI2

AI2.MIN Lower range value

AI2.MAX Upper range value

Input signal

Potentiometer 100 Ohm <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-8

Potentiometer 200 Ohm <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-9

Potentiometer 500 Ohm <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-10

Potentiometer 1000 Ohm <both DIP switches on left: Pt 100/Pt 1000/potentiometer>

-11

[–999.0 ... 9999.0]

<I.2.1-6/-7, I.2.3-1>: <I.2.1-6/-7, I.2.3-2>:

[–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

[–999.0 ... 9999.0]

<I.2.1-6/-7, I.2.3-1>: <I.2.1-6/-7, I.2.3-2>:

[–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

AI2.K1 Initial value <I.2.1-5> · Default value <I.2.5-2> [–999.0 ... 9999.0] 0.0

I.2.2

I.2.3

Decimal point

XXXX No decimal place

-0

XXX.X 1 decimal place

-1

XX.XX 2 decimal places

-2

X.XXX 3 decimal place

-3

Physical unit

Off <both DIP switches on right: mA/V>

-0

°C Temperature

-1

°F Temperature

-2

K Temperature <both DIP switches on right: mA/V>

-3

bar Pressure <both DIP switches on right: mA/V>

-4

mbar Pressure <both DIP switches on right: mA/V>

-5

psi Pressure <both DIP switches on right: mA/V>

-6

kPa Pressure <both DIP switches on right: mA/V>

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

/h Flow rate <both DIP switches on right: mA/V>

l/h Flow rate <both DIP switches on right: mA/V>

O Filling level (inch water column) <both DIP switches on right: mA/V>

%rF Relative humidity <both DIP switches on right: mA/V>

kg/m

Density <both DIP switches on right: mA/V>

pH pH value <both DIP switches on right: mA/V>

Default

setting

0.0

100.0

I.2.2-1

I.2.3-1

Setting

76 EB 6495-2 EN

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Appendix

I.2.4

AI2.COR Correction value <I.2.4-1> [–999.0 ... 9999.0] 0.0

I.2.5

Analog input AI2

AI2.K1 Default value <I.2.5-2> · Initial value <I.2.1-5> [–999.0 ... 9999.0] 0.0

AI2.TOUT Timeout interface <I.2.1-5, I.2.5≠0> [1 ... 99999 s] 60 s

I.2.6

AO1.K1 Constant output value at AO1 <I.2.6-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.2.6-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.2.6-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.2.6-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.2.6-5> [–10.0 ... 110.0 %] 0.0 %

I.2.7

AO1.K1 Constant output value at AO1 <I.2.7-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.2.7-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.2.7-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.2.7-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.2.7-5> [–10.0 ... 110.0 %] 0.0 %

Input signal increase/decrease

Off

-0

-1

Signal monitoring

Off

-0

-1

On (with default value)

-2

Manual mode Controller [1] at signal error <I.2.5≠0>

Off

-0

Constant output value at AO1 <O.1.1-1>

-1

Constant output value at AO2 <O.2.1-1>

-2

Constant output value at AO3 <O.3.1-1>

-3

Constant output value at SO1 <O.4.1-1>

-4

Constant output value at SO2 <O.5.1-1>

-5

With last output value <O.1.1-1/O.2.1-1/O.3.1-1/O.4.1-1/O.5.1-1>

-6

Manual mode Controller [2] at signal error

Off

-0

Constant output value at AO1 <O.1.1-2>

-1

Constant output value at AO2 <O.2.1-2>

-2

Constant output value at AO3 <O.3.1-2>

-3

Constant output value at SO1 <O.4.1-2>

-4

Constant output value at SO2 <O.5.1-2>

-5

With last output value <O.1.1-2/O.2.1-2/O.3.1-2/O.4.1-2/O.5.1-2>

-6

<M.1-5/-6, I.2.5≠0>

Default setting

I.2.4-0

I.2.5-0

I.2.6-0

I.2.7-0

Setting

EB 6495-2 EN 77

Page 78

Appendix

I.3 Analog input AI3

I.3.1

Analog input AI3

AI3.MIN Lower range value

AI3.MAX Upper range value

Input signal

4–20 mA <both DIP switches on right: mA/V>

-1

0–20 mA <both DIP switches on right: mA/V>

-2

0–10 V <both DIP switches on right: mA/V>

-3

2–10 V <both DIP switches on right: mA/V>

-4

Via interface

-5

Pt 100 <both DIP switches on left: Pt 100/Pt 1000>

-6

Pt 1000 <both DIP switches on left: Pt 100/Pt 1000>

-7

<I.3.1-6/-7, I.3.3-1>: <I.3.1-6/-7, I.3.3-2>:

[–999.0 ... 9999.0] [–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

AI3.K1 Initial value <I.3.1-5> · Default value <I.3.5-2> [–999.0 ... 9999.0] 0.0

I.3.2

I.3.3

Decimal point

XXXX No decimal place

-0

XXX.X 1 decimal place

-1

XX.XX 2 decimal places

-2

X.XXX 3 decimal places

-3

Physical unit

Off <both DIP switches on right: mA/V>

-0

°C Temperature

-1

°F Temperature

-2

K Temperature <both DIP switches on right: mA/V>

-3

bar Pressure <both DIP switches on right: mA/V>

-4

mbar Pressure <both DIP switches on right: mA/V>

-5

psi Pressure <both DIP switches on right: mA/V>

-6

kPa Pressure <both DIP switches on right: mA/V>

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

/h Flow rate <both DIP switches on right: mA/V>

l/h Flow rate <both DIP switches on right: mA/V>

O Filling level (inch water column) <both DIP switches on right: mA/V>

Default

setting

I.3.1-1

0.0

100.0

I.3.2-1

I.3.3-0

Setting

78 EB 6495-2 EN

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Appendix

I.3.3

I.3.4

Analog input AI3

AI3.COR Correction value <I.3.4-1> [–999.0 ... 9999.0] 0.0

I.3.5

AI3.K1 Default value <I.3.5-2> · Initial value <I.3.1-5> [–999.0 ... 9999.0] 0.0

AI3.TOUT Timeout interface <I.3.1-5, I.3.5≠0> [1 ... 99999 s] 60 s

I.3.6

AO1.K1 Constant output value at AO1 <I.3.6-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.3.6-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.3.6-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.3.6-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.3.6-5> [–10.0 ... 110.0 %] 0.0 %

I.3.7

Physical unit

%rF Relative humidity <both DIP switches on right: mA/V>

-18

-19

-20

-0

-1

-0

-1

-2

-0

-1

-2

-3

-4

-5

-6

-0

-1

-2

-3

-4

-5

-6

kg/m

Density <both DIP switches on right: mA/V>

pH pH value <both DIP switches on right: mA/V>

Input signal increase/decrease

Off On

Signal monitoring

Off On On (with default value)

Manual mode Controller [1] at signal error <I.3.5≠0>

Off Constant output value at AO1 <O.1.1-1> Constant output value at AO2 <O.2.1-1> Constant output value at AO3 <O.3.1-1> Constant output value at SO1 <O.4.1-1> Constant output value at SO2 <O.5.1-1> With last output value <O.1.1-1/O.2.1-1/O.3.1-1/O.4.1-1/O.5.1-1>

Manual mode Controller [2] at signal error

Off Constant output value at AO1 <O.1.1-2> Constant output value at AO2 <O.2.1-2> Constant output value at AO3 <O.3.1-2> Constant output value at SO1 <O.4.1-2> Constant output value at SO2 <O.5.1-2> With last output value <O.1.1-2/O.2.1-2/O.3.1-2/O.4.1-2/O.5.1-2>

<M.1-5/-6, I.3.5≠0>

Default setting

I.3.4-0

I.3.5-0

I.3.6-0

I.3.7-0

Setting

EB 6495-2 EN 79

Page 80

Appendix

AO1.K1 Constant output value at AO1 <I.3.7-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.3.7-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.3.7-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.3.7-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.3.7-5> [–10.0 ... 110.0 %] 0.0 %

I.4 Analog input AI4

I.4.1

Analog input AI4

AI4.MIN Lower measuring range

AI4.MAX Upper measuring range

AI4.K1 Initial value <I.4.1-5> · Default value <I.4.5-2> [–999.0 ... 9999.0] 0.0

I.4.2

I.4.3

Input signal

4–20 mA <both DIP switches on right: mA/V>

-1

0–20 mA <both DIP switches on right: mA/V>

-2

0–10 V <both DIP switches on right: mA/V>

-3

2–10 V <both DIP switches on right: mA/V>

-4

Via interface

-5

Pt 100 <both DIP switches on left: Pt 100/Pt 1000>

-6

Pt 1000 <both DIP switches on left: Pt 100/Pt 1000>

-7

[–999.0 ... 9999.0]

<I.4.1-6/-7, I.4.3-1>: <I.4.1-6/-7, I.4.3-2>:

Decimal point

XXXX No decimal place

-0

XXX.X 1 decimal place

-1

XX.XX 2 decimal places

-2

X.XXX 3 decimal places

-3

Physical unit

Off <both DIP switches on right: mA/V>

-0

°C Temperature

-1

°F Temperature

-2

K Temperature <both DIP switches on right: mA/V>

-3

bar Pressure <both DIP switches on right: mA/V>

-4

mbar Pressure <both DIP switches on right: mA/V>

-5

psi Pressure <both DIP switches on right: mA/V>

-6

kPa Pressure <both DIP switches on right: mA/V>

-7

-8

-9

-10

/h Flow rate <both DIP switches on right: mA/V>

l/h Flow rate <both DIP switches on right: mA/V>

/h Flow rate <both DIP switches on right: mA/V>

[–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

[–999.0 ... 9999.0] [–50.0 ... 300.0 °C] [–58.0 ... 572.0 °F]

Default

setting

I.4.1-1

0.0

100.0

I.4.2-1

I.4.3-0

Setting

80 EB 6495-2 EN

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Appendix

I.4.3

Analog input AI4

I.4.4

Physical unit

kg/h Mass flow <both DIP switches on right: mA/V>

-11

t/h Mass flow <both DIP switches on right: mA/V>

-12

lb/h Mass flow <both DIP switches on right: mA/V>

-13

% <both DIP switches on right: mA/V>

-14

mFS Filling level <both DIP switches on right: mA/V>

-15

mmFS Filling level <both DIP switches on right: mA/V>

-16

inH

-17

-18

-19

-20

O Filling level (inch water column) <both DIP switches on right: mA/V>

%rF Relative humidity <both DIP switches on right: mA/V>

kg/m

Density <both DIP switches on right: mA/V>

pH pH value <both DIP switches on right: mA/V>

Input signal increase/decrease

Off

-0

-1

AI4.COR Correction value <I.4.4-1> [–999.0 ... 9999.0] 0.0

I.4.5

Signal monitoring

Off

-0

-1

On (with default value)

-2

AI4.K1 Default value <I.4.5-2> · Initial value <I.4.1-5> [–999.0 ... 9999.0] 0.0

AI4.TOUT Timeout interface <I.4.1-5, I.4.5≠0> [1 ... 99999 s] 60 s

I.4.6

Manual mode Controller [1] at signal error <I.4.5≠0>

Off

-0

Constant output value at AO1 <O.1.1-1>

-1

Constant output value at AO2 <O.2.1-1>

-2

Constant output value at AO3 <O.3.1-1>

-3

Constant output value at SO1 <O.4.1-1>

-4

Constant output value at SO2 <O.5.1-1>

-5

With last output value <O.1.1-1/O.2.1-1/O.3.1-1/O.4.1-1/O.5.1-1>

-6

AO1.K1 Constant output value at AO1 <I.4.6-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.4.6-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.4.6-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.4.6-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.4.6-5> [–10.0 ... 110.0 %] 0.0 %

I.4.7

Manual mode Controller [2] at signal error

<M.1-5/-6, I.4.5≠0>

-0

Off

-1

Constant output value at AO1 <O.1.1-2>

Default setting

I.4.4-0

I.4.5-0

I.4.6-0

I.4.7-0

Setting

EB 6495-2 EN 81

Page 82

Appendix

I.4.7

Analog input AI4

AO1.K1 Constant output value at AO1 <I.4.7-1> [–10.0 ... 110.0 %] 0.0 % AO2.K1 Constant output value at AO2 <I.4.7-2> [–10.0 ... 110.0 %] 0.0 % AO3.K1 Constant output value at AO3 <I.4.7-3> [–10.0 ... 110.0 %] 0.0 % SO1.K1 Constant output value at SO1 <I.4.7-4> [–10.0 ... 110.0 %] 0.0 % SO2.K1 Constant output value at SO2 <I.4.7-5> [–10.0 ... 110.0 %] 0.0 %

I.5 Digital input DI1

I.5.1

I.6 Digital input DI2

I.6.1

I.7 Digital input DI3

I.7.1

Manual mode Controller [2] at signal error

Constant output value at AO2 <O.2.1-2>

-2

Constant output value at AO3 <O.3.1-2>

-3

Constant output value at SO1 <O.4.1-2>

-4

Constant output value at SO2 <O.5.1-2>

-5

With last output value <O.1.1-2/O.2.1-2/O.3.1-2/O.4.1-2/O.5.1-2>

-6

Invert

Off

-0

-1

Invert

Off

-0

-1

Invert

Off

-0

-1

Default

setting

I.5.1-0

I.6.1-0

I.7.1-0

Setting

I.8 Digital input DI4

I.8.1

Invert

Off

-0

-1

82 EB 6495-2 EN

I.8.1-0

Page 83

C Controller

Appendix

Note: Controller [2] can only be selected with

Contr.

C.1 Input variables

C.1.1 Input variable PV

C.1.1.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Input variable PV

C.1.1.2

[1]

[2]

[1]

[2]

PV.T Time constant <C.1.1.2-1> [0.1 ... 100.0 s] 1.0 s

C.1.1.3

[2]

[1]

[2]

[1]

C.1.1.4

[1]

[2]

[1]

[2]

[1] [2] PV.MIN Lower range value output function

[1] [2] PV.MAX Upper range value output function

[1] [2] PV.I1 Input value 1 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O1 Output value 1 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.I2 Input value 2 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O2 Output value 2 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.I3 Input value 3 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O3 Output value 3 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.I4 Input value 4 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O4 Output value 4 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0

Assign source

Off

-0

Analog input AI1

-1

Analog input AI2

-2

Analog input AI3

-3

Analog input AI4

-4

Filter <C.1.1.1≠0>

Off

-0

-1

Root extraction <C.1.1.1≠0>

Off

-0

-1

Function generation <C.1.1.1≠0>

Off

-0

-1

generation <C.1.1.4-1>

M.1-3/-4/-5 /-6

[–999.0 ... 9999.0] 0.0

[–999.0 ... 9999.0] 100.0

Default

setting

C.1.1.1-1

C.1.1.2-0

C.1.1.3-0

C.1.1.4-0

Setting

[1] [2]

EB 6495-2 EN 83

Page 84

Appendix

Contr.

[1] [2] PV.I5 Input value 5 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O5 Output value 5 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.I6 Input value 6 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.O6 Output value 6 <C.1.1.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] PV.I7 Input value 7 <C.1.1.4-1> [–999.0 ... 9999.0] 100.0

Input variable PV

[1] [2] PV.O7 Output value 7 <C.1.1.4-1> [–999.0 ... 9999.0] 100.0

C.1.1.5

Physical unit after function generation

C.1.1.5-0

<C.1.1.4-1>

Off

[2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2]

-0

°C Temperature

-1

°F Temperature

-2

K Temperature

-3

bar Pressure

-4

mbar Pressure

-5

psi Pressure

-6

kPa Pressure

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

/h Flow rate

m l/h Flow rate

/h Flow rate kg/h Mass flow t/h Mass flow lb/h Mass flow % mFS Filling level mmFS Filling level inH

O Filling level (inch water column)

%rF Relative humidity kg/m pH pH value

Density

[1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1]

Default setting

Setting

[1] [2]

C.1.2 Input variable SPE

C.1.2.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

84 EB 6495-2 EN

-0

-1

-2

-3

-4

Assign source

Off Analog input AI1 Analog input AI2 Analog input AI3 Analog input AI4

C.1.2.1-0

Page 85

Appendix

Contr.

C.1.2.2

[1]

[2]

[1]

[2]

[1] [2] SPE.T Time constant <C.1.2.2-1> [0.1 ... 100.0 s] 1.0 s

Input variable SPE

C.1.2.3

[1]

[2]

[1]

[2]

C.1.2.4

[1]

[2]

[1]

[2]

[1] [2] SPE.MIN Lower range value output function

[1] [2] SPE.MAX Upper range value output function

[1] [2] SPE.I1 Input value 1<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O1 Output value 1 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I2 Input value 2<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O2 Output value 2 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I3 Input value 3<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O3 Output value 3 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I4 Input value 4<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O4 Output value 4 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I5 Input value 5<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O5 Output value 5 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I6 Input value 6<C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.O6 Output value 6 <C.1.2.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] SPE.I7 Input value 7<C.1.2.4-1> [–999.0 ... 9999.0] 100.0 [1] [2] SPE.O7 Output value 7 <C.1.2.4-1> [–999.0 ... 9999.0] 100.0

C.1.2.5

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Filter <C.1.2.1≠0>

Off

-0

-1

Root extraction <C.1.2.1≠0>

Off

-0

-1

Function generation <C.1.2.1≠0>

Off

-0

-1

generation <C.1.2.4-1>

Physical unit after function generation

<C.1.2.4-1>

Off

-0

°C Temperature

-1

°F Temperature

-2

K Temperature

-3

bar Pressure

-4

[–999.0 ... 9999.0] 0.0

[–999.0 ... 9999.0] 100.0

C.1.2.2-0

C.1.2.3-0

C.1.2.4-0

C.1.2.5-0

Default setting

Setting

[1] [2]

EB 6495-2 EN 85

Page 86

Appendix

Contr.

Physical unit after function generation

-5

mbar Pressure

-6

psi Pressure

-7

kPa Pressure

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

/h Flow rate

m l/h Flow rate

/h Flow rate kg/h Mass flow t/h Mass flow lb/h Mass flow % mFS Filling level mmFS Filling level inH

O Filling level (inch water column)

%rF Relative humidity

kg/m

Density

pH pH value

Input variable SPE

[1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1]

C.1.2.5

[2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2]

C.1.3 Input variable DV

Assign source

Off

-0

Analog input AI1

-1

Analog input AI2

-2

Analog input AI3

-3

Analog input AI4

-4

Filter <C.1.3.1≠0>

Off

-0

-1

Input variable DV

[1] [1] [1] [1] [1]

[1] [1]

C.1.3.1

[2] [2] [2] [2] [2]

C.1.3.2

[2] [2]

[1] [2] DV.T Time constant <C.1.3.2-1> [0.1 ... 100.0 s] 1.0 s

Root extraction <C.1.3.1≠0>

Off

-0

-1

Function generation <C.1.3.1≠0>

Off

-0

-1

[1] [1]

C.1.3.3

[2] [2]

C.1.3.4

[2] [2]

[1] [2] DV.MIN Lower range value output function

generation <C.1.3.4-1>

[–999.0 ... 9999.0] 0.0

Default setting

C.1.3.1-0

C.1.3.2-0

C.1.3.3-0

C.1.3.4-0

Setting

[1] [2]

86 EB 6495-2 EN

Page 87

Appendix

Contr.

[1] [2] DV.MAX Upper range value output function

generation <C.1.3.4-1>

[–999.0 ... 9999.0] 100.0 [1] [2] DV.I1 Input value 1 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.O1 Output value 1 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I2 Input value 2 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0

Input variable DV

[1] [2] DV.O2 Output value 2 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I3 Input value 3 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.O3 Output value 3 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I4 Input value 4 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.O4 Output value 4 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I5 Input value 5 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.O5 Output value 5 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I6 Input value 6 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.O6 Output value 6 <C.1.3.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] DV.I7 Input value 7 <C.1.3.4-1> [–999.0 ... 9999.0] 100.0 [1] [2] DV.O7 Output value 7 <C.1.3.4-1> [–999.0 ... 9999.0] 100.0

C.1.3.5

Physical unit after function generation

C.1.3.5-0

<C.1.3.4-1>

Off

[2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2]

-0

°C Temperature

-1

°F Temperature

-2

K Temperature

-3

bar Pressure

-4

mbar Pressure

-5

psi Pressure

-6

kPa Pressure

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

/h Flow rate

l/h Flow rate

/h Flow rate kg/h Mass flow t/h Mass flow lb/h Mass flow % mFS Filling level mmFS Filling level inH %rF Relative humidity

O Filling level (inch water column)

[1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1]

Default setting

Setting

[1] [2]

EB 6495-2 EN 87

Page 88

Appendix

Contr.

C.1.3.5

[1]

[2]

[1]

[2]

C.1.4 Input variable TR

C.1.4.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Input variable TR

C.1.4.2

[1]

[2]

[1]

[2]

[1] [2] TR.T Time constant <C.1.4.2-1> [0.1 ... 100.0 s] 1.0 s

C.1.4.3

[1]

[2]

[1]

[2]

C.1.4.4

[1]

[2]

[1]

[2]

[1] [2] TR.MIN Lower range value output function

[1] [2] TR.MAX Upper range value output function

[1] [2] TR.I1 Input value 1 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O1 Output value 1 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.I2 Input value 2 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O2 Output value 2 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.I3 Input value 3 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O3 Output value 3 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.I4 Input value 4 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O4 Output value 4 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.I5 Input value 5 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O5 Output value 5 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0

Physical unit after function generation

-19

-20

-0

-1

-2

-3

-4

-0

-1

-0

-1

-0

-1

Density

kg/m pH pH value

Assign source

Off Analog input AI1 Analog input AI2 Analog input AI3 Analog input AI4

Filter <C.1.4.1≠0>

Off On

Root extraction <C.1.4.1≠0>

Off On

Function generation <C.1.4.1≠0>

Off On

generation <C.1.4.4-1>

[–999.0 ... 9999.0] 0.0

[–999.0 ... 9999.0] 100.0

Default setting

C.1.4.1-0

C.1.4.2-0

C.1.4.3-0

C.1.4.4-0

Setting

[1] [2]

88 EB 6495-2 EN

Page 89

Appendix

Contr.

[1] [2] TR.I6 Input value 6 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.O6 Output value 6 <C.1.4.4-1> [–999.0 ... 9999.0] 0.0 [1] [2] TR.I7 Input value 7 <C.1.4.4-1> [–999.0 ... 9999.0] 100.0 [1] [2] TR.O7 Output value 7 <C.1.4.4-1> [–999.0 ... 9999.0] 100.0

Input variable TR

C.1.4.5

Physical unit after function generation

C.1.4.5-0

<C.1.4.4-1>

Off

[2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2]

-0

°C Temperature

-1

°F Temperature

-2

K Temperature

-3

bar Pressure

-4

mbar Pressure

-5

psi Pressure

-6

kPa Pressure

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

/h Flow rate

m l/h Flow rate

/h Flow rate kg/h Mass flow t/h Mass flow lb/h Mass flow % mFS Filling level mmFS Filling level inH

O Filling level (inch water column)

%rF Relative humidity kg/m pH pH value

Density

[1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1]

Default setting

Setting

[1] [2]

C.1.5 Input variable FB

C.1.5.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Input variable FB

[1]

[2]

C.1.5.2

[1]

[2]

[1]

[2]

Assign source

Off

-0

Analog input AI1

-1

Analog input AI2

-2

Analog input AI3

-3

Analog input AI4

-4

Filter <C.1.5.1≠0>

Off

-0

-1

[1] [2] FB.T Time constant <C.1.5.2-1> [0.1 ... 100 s] 1.0 s

C.1.5.1-0

C.1.5.2-0

EB 6495-2 EN 89

Page 90

Appendix

Contr.

C.2 Set point

C.2.1 Set point adjustment

C.2.1.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] SP1 Internal set point

Set point adjustment

[1] [2] SP1.MIN Set point lower limit

[1] [2] SP1.MAX Set point upper limit

[1] [2] SP2 Set point <C.2.1.1-2/-3/-4>

[1] [2] SP2.MIN Set point lower limit

[1] [2] SP2.MAX Set point upper limit

[1] [2] SP3 Set point <C.2.1.1-3/-4>

[1] [2] SP3.MIN Set point lower limit

[1] [2] SP3.MAX Set point upper limit

[1] [2] SP4 Set point <C.2.1.1-4>

[1] [2] SP4.MIN Set point lower limit

[1] [2] SP4.MAX Set point upper limit

Number of internal set points

-1

-2

-3

-4

[1] <M.1-2/-6>:

<C.2.1.1≠1> [1]<M.1-2/6>:

[1] <M.1-2/-6>:

<C.2.1.1-3/-4>

[1] <M.1-2/-6>:

<C.2.1.1-3/-4>

<C.2.1.1-4>

[1] <M.1-2/-6>:

[–999.0 ... 9999.0] [0.0 ... 9999.0]

Default setting

C.2.1.1-1

0.0

100.0

0.0

100.0

0.0

100.0

0.0

100.0

Setting

[1] [2]

90 EB 6495-2 EN

Page 91

Appendix

Contr.

C.2.1.2

[1]

[2]

[1]

[2]

[1]

[2]

[1] SPC.K1 Initial value <C.2.1.2-2>

External set point

Off

-0

Via input variable SPE <C.1.2.1≠0>

-1

Via interface SPC; only with M.1-3 Controller [2]

-2

[–999.0 ... 9999.0] 0.0

Default value <C.2.1.6-2>

Set point adjustment

[1] [1] [1] [1]

C.2.1.3

Ratio formula <M.1-2/-6>

-1

(PV / DV) K11∗

-2

(PV / (PV DV K13)) K11+∗ ∗

-3

((PV DV K13) /PV) K11+∗ ∗

-4

Universal formula (PV K12+DV K13+TR K14)

∗∗∗

(PV K22 DV K23 TR K2

∗+∗+∗

K11∗

4) [1] K11 Factor [0.0 ... 9999.0] 1.0 [1] K12 Factor for PV <C.2.1.3-4> [–999.0 ... 9999.0] 1.00 [1] K13 Factor for DV <C.2.1.3≠1> [–999.0 ... 9999.0] 1.00 [1] K14 Factor for TR <C.2.1.3-4> [–999.0 ... 9999.0] 1.00 [1] K22 Factor for PV <C.2.1.3-4> [–999.0 ... 9999.0] 1.00 [1] K23 Factor for DV <C.2.1.3-4> [–999.0 ... 9999.0] 0.00 [1] K24 Factor for TR <C.2.1.3-4> [–999.0 ... 9999.0] 0.00

Decimal point for set points

XXXX No decimal place

-0

XXX.X 1 decimal place

-1

XX.XX 2 decimal places

-2

X.XXX 3 decimal places

-3

Physical unit SP

Off

-0

°C Temperature

-1

°F Temperature

-2

K Temperature

-3

bar Pressure

-4

mbar Pressure

-5

psi Pressure

-6

kPa Pressure

-7

-8

-9

-10

-11

/h Flow rate

l/h Flow rate

/h Flow rate

kg/h Mass flow

already set depending

C.2.1.5-0

[1] [1] [1] [1]

[1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1] [1]

C.2.1.4

[2] [2] [2] [2]

C.2.1.5

[2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2] [2]

Default setting

C.2.1.2-0

C.2.1.3-1

C.2.1.4-1

C.2.1.5-1

The unit is

on PV.

Ratio con

troller:

Setting

[1] [2]

EB 6495-2 EN 91

Page 92

Appendix

Contr.

C.2.1.5

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Set point adjustment

[1]

[2]

[1]

[2]

[1]

[2]

C.2.1.6

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] SPC.K1 Default value <C.2.1.6-1/-2>

[1] [2] SPC.TOUT Timeout interface

C.2.1.7 Manual mode controller at signal error SPC

[1]

[2] -0 [1] [1] [1] [1] [1] [1]

Physical unit for set points

t/h Mass flow

-12

lb/h Mass flow

-13

-14

mFS Filling level

-15

mmFS Filling level

-16

inH

-17

-18

-19

-20

-0

-1

-2

-1

-2

-3

-4

-5

-6

O Filling level (inch water column)

%rF Relative humidity

kg/m

Density

pH pH value

Signal monitoring SPC <C.2.1.2-2>

Off On On (with default value)

Initial value <C.2.1.2-2>

<C.2.1.6-1/-2> [1 ... 99999 s] 60 s

<C.2.1.6≠0>

Off Constant output value at AO1 <O.1.1-1/-38/-39> Constant output value at AO2 <O.2.1-1/-38/-39> Constant output value at AO3 <O.3.1-1/-38/-39> Constant output value at SO1 <O.4.1-1/-38/-39> Constant output value at SO2 <O.5.1-1/-38/-39> With last output value <O.1.1-1/-38/-39/O.2.1-1/-38/-39/

O.3.1-1/-38/-39/O.4.1-1/-38/-39/O.5.1-1/-38/-39>

Default setting

C.2.1.6-0

[–999.0 ... 9999.0] 0.0

C.2.1.7-0

Setting

[1] [2]

[2]

[1] [2] AO1.K1 Constant output value at AO1

[1] [2] AO2.K1 Constant output value at AO2

Constant output value at AO1 <O.1.1-2/-38/-39>

-1

Constant output value at AO2 <O.2.1-2/-38/-39>

-2

Constant output value at AO3 <O.3.1-2/-38/-39>

-3

Constant output value at SO1 <O.4.1-2/-38/-39>

-4

Constant output value at SO2 <O.5.1-2/-38/-39>

-5

With last output value <O.1.1-2/-38/-39/O.2.1-2/-38/-39/

-6 O.3.1-2/-38/-39/O.4.1-2-38/-39/O.5.1-2/-38/-39>

<C.2.1.7-1> [–10.0 ... 110.0 %] 0.0 %

<C.2.1.7-2> [–10.0 ... 110.0 %] 0.0 %

92 EB 6495-2 EN

Page 93

Appendix

Contr.

[1] [2] AO3.K1 Constant output value at AO3

<C.2.1.7-3>

[1] [2] SO1.K1 Constant output value at SO1

[1] [2] SO2.K1 Constant output value at SO2

C.2.2 Changeover set points

C.2.2.1

[1]

[2]

[1]

[2]

[1]

[2]

C.2.2.1

[1]

[2]

[1]

[2]

Changeover set points

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

C.2.2.2

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

C.2.2.3

[1] [1] [1] [1] [1]

C.2.2.4

[1]

[2]

[1]

[2]

<C.2.1.7-4> [–10.0 ... 110.0 %] 0.0 %

<C.2.1.7-5> [–10.0 ... 110.0 %] 0.0 %

Changeover internal set points with DI

Off

-0

SP1/SP2 with DI1 <C.2.1.1-2>

-1

SP1/SP2 with DI2 <C.2.1.1-2>

-2

Changeover internal set points with DI

SP1/SP2 with DI3 <C.2.1.1-2>

-3

SP1/SP2 with DI4 <C.2.1.1-2>

-4

SP1...SP4 with DI1, DI2 <C.2.1.1-4>

-5

SP1...SP4 with DI3, DI4 <C.2.1.1-4>

-6

SP1...SP3 with DI2, DI3 <C.2.1.1-3>

-7

SP1...SP4 with DI2, 3, 4 <C.2.1.1-4>

-8

Changeover to external set point with DI

<C.2.1.2≠0>; M.1-3: Controller [2] only

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

Open cascade with DI <M.1-3>

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

Tracking SPI to SPE/SPC <C.2.1.2≠0>

Off

-0

-1

Default setting

[–10.0 ... 110.0 %] 0.0 %

C.2.2.1-0

C.2.2.2-0

C.2.2.3-0

C.2.2.4-0

Setting

[1] [2]

EB 6495-2 EN 93

Page 94

Appendix

Contr.

C.2.2.5

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] K10.A Incremental value

[1] [2] K10.B Decremental value

C.2.2.6

[1]

[2]

[1]

[2]

Changeover set points

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] K10 Incremental/decremental

C.2.3 Set point ramp function

C.2.3.1

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Set point ramp function

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2] [1] [2] SP.GD Gradient <C.2.3.1≠0> [0.0 ... 9999.0] 1.0 [1] [2] SP.TB Time base <C.2.3.1≠0> [s, min, h] s [1] [2] SP.ST Initial set point value

[1] [2] SP.RH Hold set point ramp at

Incremental/decremental set point change

Off

-0

With digital input DI1, 2

-1

With digital input DI3, 4

-2

<C.2.2.4≠0>

Set point increase/decrease by constant

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

value <C.2.2.6≠0> [–999.0 ... 9999.0] 0.0

Set point ramp

Off

-0

Start with DI1, SP=PV

-1

Start with DI2, SP=PV

-2

Start with DI3, SP=PV

-3

Start with DI4, SP=PV

-4

Start with DI1, SP=SP.ST

-5

Start with DI2, SP=SP.ST

-6

Start with DI3, SP=SP.ST

-7

Start with DI4, SP=SP.ST

-8

Continuously active

-9

<C.2.3.1-5/-6/-7/-8> [–999.0 ... 9999.0] 0.0

deviation band <C.2.3.1≠0> [0.1 ... 100.0 %] 100.0 %

[–999.0 ... 9999.0] 0.0

Default setting

C.2.2.5-0

C.2.2.6-0

C.2.3.1-0

Setting

[1] [2]

94 EB 6495-2 EN

Page 95

Appendix

Contr.

C.2.3.2

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

C.2.4 Additional set point functions

C.2.4.1

[1]

[2]

[1]

[2]

[1] [2] K1 Valuation

[1] [2] K2 Valuation

Additional set point functions

C.2.4.2

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

C.2.4.3

[1] [1]

[1] SPM.I1 Input value 1 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O1 Output value 1 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I2 Input value 2 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O2 Output value 2 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I3 Input value 3 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O3 Output value 3 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I4 Input value 4 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O4 Output value 4 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I5 Input value 5 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 %

Hold set point ramp with DI <C.2.3.1≠0>

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

Valuate external set point SPE

<C.2.1.2≠0>

-0

Off

-1

′

SPE K1 K2∗+

<C.2.4.1-1> [–100.0 ... 100.00] 1.00

<C.2.4.1-1> [–9999.0 ... 9999.0] 0.0

Linking up external/internal set point

Off

-0

Min. selection (SPI, SPE)

-1

Max. selection (SPI, SPE)

-2

SPI + SPE

-3

SPI – SPE

-4

SPE – SPI

-5

Function generation set point SPM

-0

Off

-1

SPE

′

SPE

SPE K1 K2∗+

<C.2.1.2≠0>

at slave controller <M.1-3>

C.2.3.2-0

C.2.4.2-0

C.2.4.3-0

Default setting

Setting

[1] [2]

EB 6495-2 EN 95

Page 96

Appendix

Contr.

[1] SPM.O5 Output value 5 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I6 Input value 6 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O6 Output value 6 <C.2.4.3-1> [–999.0 ... 9999.0] 0.0 [1] SPM.I7 Input value 7 <C.2.4.3-1> [0.0 ... 100.0 %] 0.0 % [1] SPM.O7 Output value 7 <C.2.4.3-1> [–999.0 ... 9999.0] 100.0

[1] [2] C.3 Control function

C.3.1 Control behavior

C.3.1.1

[1]

[2] [1]

[2]

Control behavior

[1] [2] KP Proportional-action coefficient [0.01 ... 100.0] 1.00 [1] [2] TN Reset time <C.3.1.1-1/-4/-5> [1 ... 9999 s] 120 s [1] [2] TV Derivative-action

[1] [2] Y0 Operating point

[1] [2] TV.K Derivative-action gain

C.3.1.2

[1]

[2] [1]

[2] [1] [2] I.MIN Minimum I-component

[1] [2] I.MAX Maximum I-component

C.3.1.3

[1]

[2] [1]

[2]

Control algorithm

-1

-2

-3

PID

-4

-5

time <C.3.1.1-3/-4>

<C.3.1.1-2/-3>

<C.3.1.1-3/-4> [0.00 ... 10.00] 1.00

Limit I-component <C.3.1.1-1/-4/-5>

Off

-0

-1

<C.3.1.2-1>

<C.3.1.2-1> [0.0 … 120.0 %] 100.0 %

Error signal

Not inverted

-1

Inverted

-2

Inverted via DI1

-3

Inverted via DI2

-4

Inverted via DI3

-5

Inverted via DI4

-6

[1 ... 9999 s] 10 s

[–10.0 ... 110.0 %] 0.0 %

[–120.0 … 0.0 %] –100.0 %

C.3.1.1-1

C.3.1.2-0

C.3.1.3-1

Default setting

Setting

[1] [2]

96 EB 6495-2 EN

Page 97

Appendix

Contr.

[1] [2] E.TZ Operating threshold [0.0 ... 110.0 %] 0.0 % [1] [2] E.MIN Min. effective error signal [–110.0 ... 110.0 %] –110.0 % [1] [2] E.MAX Max. effective error signal [–110.0 ... 110.0 %] 110.0 %

C.3.1.4

[1]

[2]

[1]

[2]

C.3.1.5

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

Control behavior

[1]

[2]

[1]

[2]

[1] [2] E.SMIN Min. limit for PI(D) be-

[1] [2] E.SMAX Max. limit for PI(D)

[1] [2] KP.S Prop.-action coefficient for

C.3.1.6

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2] [1] [2] FKP.I1 Input value 1<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O1 Output value 1 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I2 Input value 2<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O2 Output value 2 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I3 Input value 3<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O3 Output value 3 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I4 Input value 4<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00

Assign D-component <C.3.1.1-3/-4>

To error signal

-1

To controlled variable

-2

Control mode changeover P(D)/PI(D)

<C.3.1.1-1/-4>

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

By error signal

-5

havior <C.3.1.5-5> [–999.0 … 999.0 %] –10.0 %

behavior <C.3.1.5-5> [–999.0 … 999.0 %] 10.0 %

P(D) behavior <C.3.1.5≠0> [0.01 ... 100.0] 1.00

Function generation KP

Off

-0

With set point SP0

-1

With actual value PV0

-2

With error signal +/–e

-3

With output AO1

-4

With output AO2

-5

With output AO3

-6

With output SO1

-7

With output SO2

-8

Default setting

C.3.1.4-1

C.3.1.5-0

C.3.1.6-0

Setting

[1] [2]

EB 6495-2 EN 97

Page 98

Appendix

Contr.

[1] [2] FKP.O4 Output value 4 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I5 Input value 5<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O5 Output value 5 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I6 Input value 6<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O6 Output value 6 <C.3.1.6≠0> [0.01 ... 100.0] 1.00 [1] [2] FKP.I7 Input value 7<C.3.1.6≠0> [–999.0 ... 9999.0] 0.00 [1] [2] FKP.O7 Output value 7 <C.3.1.6≠0> [0.01 ... 100.0] 1.00

C.3.1.7

[1]

[2]

[1]

[2]

Control behavior

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2] [1] [2] FTN.I1 Input value 1 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O1 Output value 1 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I2 Input value 2 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O2 Output value 2 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I3 Input value 3 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O3 Output value 3 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I4 Input value 4 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O4 Output value 4 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I5 Input value 5 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O5 Output value 5 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I6 Input value 6 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O6 Output value 6 <C.3.1.7≠0> [0.01 … 100.0] 1.00 [1] [2] FTN.I7 Input value 7 <C.3.1.7≠0> [–999.0 … 9999.0] 0.00 [1] [2] FTN.O7 Output value 7 <C.3.1.7≠0> [0.01 … 100.0] 1.00

C.3.1.8

[1]

[2] [1]

[2]

Function generation TN <C.3.1.1-1/-4/-5>

Off

-0

With set point SP0

-1

With actual value PV0

-2

With error signal +/–e

-3

With output AO1

-4

With output AO2

-5

With output AO3

-6

With output SO1

-7

With output SO2

-8

Set operating point by set point

<C.3.1.1-2/-3>

-0

Off

-1

Default setting

C.3.1.7-0

C.3.1.8-0

Setting

[1] [2]

98 EB 6495-2 EN

Page 99

Appendix

Contr.

[1] [2] OP.I1 Input value 1<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O1 Output value 1 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I2 Input value 2<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O2 Output value 2 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I3 Input value 3<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O3 Output value 3 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I4 Input value 4<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O4 Output value 4 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I5 Input value 5<C.3.1.6-1> [–999.0 ... 9999.0] 0.0

Control behavior

[1] [2] OP.O5 Output value 5 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I6 Input value 6<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O6 Output value 6 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 % [1] [2] OP.I7 Input value 7<C.3.1.6-1> [–999.0 ... 9999.0] 0.0 [1] [2] OP.O7 Output value 7 <C.3.1.6-1> [–10.0 ... 110.0 %] 0.0 %

C.3.1.9

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] Y0.1 Operating point 1

C.3.1.10

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1]

[2]

[1] [2] Y0.2 Operating point 2

C.3.1.11

[1] [1]

[1] OC.K1 Limiting band

Operating point 1 with DI

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

<C.3.1.9≠0>

Operating point 2 with DI

Off

-0

With digital input DI1

-1

With digital input DI2

-2

With digital input DI3

-3

With digital input DI4

-4

<C.3.1.10≠0>

Internally controlled output limitation

<M.1-4>

-1

Minimum selection

-2

Maximum selection

master controller

[–110.0 ... 110.0 %] 0.0 %

[0.1 ... 110.0 %] 5.0 %

C.3.1.9-0

C.3.1.10-0

C.3.1.11-1

Default setting

Setting

[1] [2]

EB 6495-2 EN 99

Page 100

Appendix

Contr.

[1] OC.K2 Limiting band

C.3.2 Feedforward control

C.3.2.1

[1]

[2] [1]

[2]

Feedforward control

C.3.2.2

[1]

[2] [1]

[2] [1] [2] K3 Constant, formula:

[1] [2] K4 Constant, formula:

C.3.2.3

[1]

[2] [1]

C.3.2.4

[1]

[2] [1]

[2] [1] [2] K5 Constant, formula:

[1] [2] K6 Constant, formula:

override controller [0.1 ... 110.0 %] 5.0 %

Link input variable SPE

Off

-0

To input variable PV

-1

To inputs DV, TR

-2

-1

-2

-3

-0

-1

-2

-3

-4

-1

-2

-3

M.1-2/-6 Controller [1]: To input TR

Valuate input variable SPE <C.3.2.1≠0>

Result pos./neg. Result >= 0 Result <= 0

SPE K3 K4∗+

Link input variables DV, TR

M.1-2/-6 Controller [1]: Link input variable TR Off To input variable PV To set point SP To output YPID To input variable DV <M.1-2/-6>

Valuate input variable DV, TR <C.3.2.3≠0>

M.1-2: Link input variable TR

Result pos./neg. Result >= 0 Result <= 0

(DV + TR K5 K6) K7 K8∗−∗ + M.1-2/-6 Controller [1]: without

Default setting

C.3.2.1-0

C.3.2.2-1

[–100.00 ... 100.00] 1.00

[–9999.0 ... 9999.0] 0.0

C.3.2.3-0

C.3.2.4-1

[–100.0 ... 100.0] 0.00

[–9999.0 ... 9999.0] 0.0

Setting

[1] [2]

100 EB 6495-2 EN

Samson TROVIS 6495 Series, TROVIS 6495-2 Mounting And Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual