Automation System TROVIS 5500
Programmable Logic Controller (PLC)
TROVIS 5571
Electronics from SAMSON
Mounting and
Operating Instructions
EB 5571 EN
®
Firmware version 1.21
Edition March 2009
Page 2
Disclaimer of liability
Disclaimer of liability
We are constantly developing our products and therefore, reserve the right to change the
product or the information contained in this document at any time without notice.
We do not assume any liability for the accuracy or completeness of these mounting and
operating instructions. Moreover, we do not guaranteethat thebuyer can use the product for an
intended purpose. SAMSON rejects any liability for claims by the buyer, especially claims for
compensation including lost profits or any other financial loss, except the damage was caused
intentionally or by gross negligence. If an essential term of the contract is breached by
negligence, SAMSON’s liability is limited to the foreseeable damage.
Safety instructions
The device may only be assembled, started up or operated by trained and
4
experienced personnel familiar with the product. Proper shipping and
appropriate storage are assumed.
The device has been designed for use in electrical power systems. For wiring
4
and maintenance, you are required to observe the relevant safety
regulations.
Modifications of the PLC firmware compared to the previous version
1.10 (old) 1.11 (new)
New default setting for parameter
Expansion of the data logging function (see section 5.5)
The programmable logic controller (PLC) is freely programmable. The controller is delivered
without an executable application in the memory. The application must be developed sepa
®
rately for the desired purpose on a personal computer using ISaGRAF
(programming as in
IEC 61131-1) and then transferred to the controller.
On start-up, after transferring the generated application, the current time and date must be set
in the controller (–> section 1.4).
1.1Operating elements
1.1.1 Operating keys
The keys are located in the front panel of the PLC and protected by a Plexiglas door.
Changeover key
(press with pen or other pointed item)
Switch between levels (after entering the key code)
Reset key
(press with pen or other pointed item)
Reset freely accessible parameters and function blocks to their default values
(factory settings)
-
4 EB 5571 EN
Cursor key(s)
Pressing both keys together:
– Switch to information level
Pressing one of the keys separately:
– Navigate in levels (also in the application developed with ISaGRAF
– Set data points
Enter key
– Open levels (also in the application developed with ISaGRAF
®
– Activate editing mode for parameters and function blocks
– Confirm entered settings
®
)
)
Page 5
Operation
1.2Display
The programmable logic controller has a plain text display.
The display is automatically illuminated when entering or setting the controller.
After connecting the controller to the power supply, “System is being initialized…“ appears
briefly on the display.
Should the display not be illuminated or the contrast is too strong/weak, you can adapt the dis
play illumination. Refer to section 1.2.1.
If an application is not saved on the PLC, the normal display
(left) contains the date, time and current firmware version.
If an application is saved on the PLC, the normal display
contains application-related information.
-
blinking
blinking
SMS
Direct connection
to control station
active
Modem inactive
Modem initializa
tion active
RING,
calling active
Connection estab
lished/canceled
Connection to con
trol station active
Error
SMS sending
active
Modbus master
active
-
-
-
Connection to
ISaGRAF
®
bench active
Data logging
active
EB 5571 EN 5
Work-
Page 6
Operation
Note!
If no key is pressed for two minutes, the PLC returns to the normal display. The background
illumination of the display is switched off automatically.
Any settings that have not been confirmed are not saved and must be re-entered.
1.2.1 Adjusting the contrast of the display
Entering the key code
0000
Activate the editing mode.
Display: Entering the key code
0000
blinks
Confirm the
0000
reading.
Set the contrast.
Confirm the changed setting.
Display: Normal display (depending on the
application)
6 EB 5571 EN
Page 7
1.3Displaying data
Operation
The states of the inputs and outputs as well as information on the connected meter bus instru
ments can be retrieved in the information level. In addition, the analog and binary outputs can
be changed (refer to section 3 on manual operation).
The information level is divided into individual menu items:
Analog inputs · Measured data from connected sensors
4
Analog outputs · Output data from four analog outputs *
4
Binary inputs · States of the binary sensors (on/off)
4
Binary outputs · States of the binary outputs (on/off) *
4
Meter bus · Output data of the meters connected over meter bus
4
*)The analog and binary output settings can be changed after entering the key code.
)
)
Proceed as follows:
Information level
Analog inputs
Analog outputs
Binary inputs
Binary outputs
Meter bus
System info
Analog inputs
Analog outputs
Binary inputs
Binary outputs
Meter bus
System info
Back
Switch to the information level.
Display: Information level
The menu item “Analog inputs“ is highlighted.
Select required menu item, e.g. binary outputs.
Activate the menu item.
Select required data point.
Returning to the information level
Select
Back
to return to the information level.
Exit the menu item.
Display: Information level
Exiting the information level
Select
Back
.
Exit the information level.
Display: Normal display (depending on the
application)
-
Note!
If no key is pressed for two minutes, the PLC automatically returns to the normal display.
EB 5571 EN 7
Page 8
Operation
1.4Setting the system time
The current time and date need to be set immediately after start-up and after a power failure
lasting more than 24 hours.
Set the system time in the settings level under the menu item “Date / time”. The Automatic sum
mer time function can also be activated or deactivated in this menu item.
System time: Time-dependent functions of the saved application are based on the system
4
time set in the PLC.
Automatic summer time: The summer time is automatically set on the last Sunday in
4
March at 02:00 h and the winter time on the last Sunday in October at 03:00 h.
Proceed as follows:
-
Entering the key code
0000
Settings level
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Settings level
28.11.2005 10:00
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Activate the editing mode.
Display: Entering the key code
0000
blinks
Enter the key code.
Confirm the key code entered.
Display: Settings level
The “Date / time“ menu item is highlighted.
Activate the menu item “Date / time“.
Display: System time (DD.MM.YYYY HH:MM)
Activate the editing mode for the system time.
DD
Display: Date (
) blinks.
Enter date.
Confirm date entered.
MM
Display: Month (
) blinks.
8 EB 5571 EN
Page 9
Settings level
Automatic summer time? On
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Settings level
28.11.2005 10:00
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Operation
Enter month.
Confirm month entered.
YYYY
Display: Year (
) blinks.
Enter year.
Confirm year entered.
HH
Display: Time (
) blinks.
Enter hour.
Confirm hour entered.
MM
Display: Minutes (
) blink.
Enter minutes.
Confirm minutes entered.
Display: “Automatic summer time? __“ blinks
If required, change the current setting (on/off) of the
Automatic summer time function.
Activate function: Automatic summer time? On
Deactivate function: Automatic summer time? Off
Exit the menu item “Date / time“.
Display: Settings level
Settings level
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Exiting the settings level
Select
Back.
Exit the settings level.
Display: Normal display (depending on the
application)
Note!
If no key is pressed for two minutes, the PLC automatically returns to the normal display.
EB 5571 EN 9
Page 10
Start-up
2Start-up
2.1Programming
Programming the PLC requires a PC with ISaGRAF®software.
®
The ISaGRAF
needs of your plant (ISaGRAF
software enables you to program a control system that is tailored to the specific
®
development environment 1400-7621). Programming must fol
low the structures and rules stipulated in IEC 61131-3. The PLC may be programmed with the
languages defined in the standard: Sequential Function Chart (SFC), Instruction List (IL), Flow
Chart (FC), Function Block Diagram (FBD), Ladder Diagram (LD), and Structured Text (ST).
®
There are 128 KB of memory available in the PLC for the ISaGRAF
application.
The application is complied to machine code in the PC environment. This code is then trans
ferred to the PLC over the front RJ-45 jack (connecting cable 1400-7620).
Programming languages:
Sequential Function Chart
(SFC):
Instruction List (IL):Low-level textual language for logic and arithmetic operations
Flow Chart (FC):High-level language used to visualize the data flow
Function Block Diagram
(FBD):
Ladder Diagram (LD):Simple graphics-based language for logical operations (boolean)
Structured Text (ST):High level language similar to PASCAL and C especially designed for
Used to describe operations of a sequential process with a simple graphic representation
Graphics-based language for building and combining complex functions
(logical, arithmetic)
control applications
For operation and application of the ISaGRAF®environment, refer to the documentation in
cluded in the software package. To enable simple and clear programming, ready-made func
tions and function blocks, e.g. for boiler systems, heat exchanger sequence control, ventilation
systems, heating circuits or domestic hot water systems, are available from SAMSON.
-
-
-
-
Parameters*
Station address255RS-232/Prog / 1 to 247, 255
Baud rate9600RS-232/Prog / 9600, 19200
WESettings level / Range of values
* –> Section 5.3 (Description of communication parameters to be adjusted)
10 EB 5571 EN
Page 11
Start-up
Note!
In ISaGRAF
status or value of the internal variable is written to the associated holding or coil register and
can be read or written over Modbus.
Important! The PLC application must be reloaded after a cold start.
®
, internal variables can be assigned (integer or bool) network addresses. The
2.2Changing PLC settings
PLC settings can only be changed after entering the valid key code.
The valid key code can be found on page 42. To avoid unauthorized use, remove the page or
make the key code unreadable.
Change PLC settings in the settings level, which contains the following menu items:
Date / time, refer to section 1.4
4
RS-232/Slave, refer to section 5.1
4
RS-485/Master, refer to section 5.2
4
RS-232/Prog, refer to section 2.1
4
Meter bus, refer to section 5.4
4
Universal input type, refer to section 2.3
4
Proceed as follows:
Entering the key code
0000
Activate the editing mode.
Display: Entering the key code
0000
blinks
Enter the valid key code.
EB 5571 EN 11
Page 12
Start-up
Settings level
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
RS-232/Slave
Modbus Slave
Modem
Baud rate
Back
Settings level
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Confirm the key code.
Display: Settings level
The menu item “Date / time“ is highlighted.
Select the menu item in which the settings are to be
changed, e.g. “RS-232/Slave“.
Activate the selected menu item.
Select the data point which you want to change.
Activate the editing mode of the data point.
Display: Data point blinks.
Set the data point.
Confirm the setting.
Returning to the settings level
Back
Select
to return to the settings level.
Exit the menu item.
Display: Settings level
Exiting the settings level
Select
Back
to return.
Exit the settings level.
Display: Normal display (depending on the
application)
Note!
If no key is pressed for two minutes, the PLC automatically returns to the normal display.
12 EB 5571 EN
Page 13
Start-up
2.3Configuring universal inputs
There are 17 universal inputs, which may be used as binary inputs, analog inputs (0 to 10 V,
0/4 to 20 mA) or as sensor inputs. The hardware must be configured accordingly (sensor ini
tialization).
Refer to page 38 for the resistance values of the PTC, Pt 100 and Pt 1000 sensors.
You can also configure each universal input separately.
The following configurations are available: Pt 100/500/1000/2000, Ni 200/1000/2000,
PTC, NTC, 1–2 kΩ, BE, 0/4 to 20 mA (with 50Ωparallel resistor) and 0 to 10 V.
Proceed as follows:
-
Entering the key code
0000
Settings level
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Activate the editing mode.
Display: Entering the key code
0000
blinks
Enter the valid key code.
Confirm the key code.
Display: Settings level
The “Date / time“ menu item is highlighted.
Select the menu item “Universal input type“.
Activate this selected menu item.
The first universal input UE01is highlighted.
Select the universal input.
Activate the universal input.
UE__
Display:
blinks.
EB 5571 EN 13
Page 14
Manual operation
Select the type of universal input.
The inputs are available in the following order:
PT100↔PT1000, PT100↔PTC, NI2000, PT2000,
PT500, 0 – 10V, BE, 1000 – 2000Ω, PT100,
PT1000, NTC, PTC, NI1000, NI200, 4 – 20mA,
0 – 20mA
Note!
On selecting the universal input types PT100
PT100
PTC, this configuration applies then to all 17 uni
↔
PT1000 or
↔
versal inputs. Any inputs that have a different type need to
be configured separately afterwards.
Binary inputs with terminal 10 functioning as GND are slow
(delay of approx. 3 s).
Binary inputs with terminal 9 functioning as GND are fast
(ms).
Date / time
RS-232/Slave
RS-485/Master
RS-232/Prog
Meter bus
Universal input type
Back
Exiting the settings level
Select
Back
to return.
Exit the settings level.
Display: Normal display (depending on the
application)
2.4Resetting to default values
The values in the settings level can be reset to their default values.
Important!
Resetting to default values causes a application saved in the PLC to be deleted.
Proceed as follows:
1. Cut the power supply to the PLC.
2. Restart the PLC, while pressing down the reset keywith a pointed object.
“System is being initialized… Cold start values loaded!“ appears briefly on the display
before the normal display with the current firmware version (displays on page 5) ap
pears.
The values of the setting level are the same as the default values (see section 8.1).
EB 5571 EN 15
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Page 16
Manual operation
3Manual operation
All outputs configured in manual operating mode. Refer to the wiring plan (–> section 7).
Note!
If the analog and binary output menus are activated without entering the key code before
hand, the key iconappears at the top of the display when you press the enter key to con
firm the setting. This setting is locked.
You can only change this setting after entering the key code first.
Proceed as follows:
Entering the key code
Activate the editing mode.
Display: Entering the key code
0000
0000
blinks
Enter the valid key code.
Confirm the key code.
Display: Settings level
The “Date / time“ menu item is highlighted.
Select
Back
to return.
Exit the editing mode.
Display: Normal display (depending on application )
Information level
Analog inputs
Analog outputs
Binary inputs
Binary outputs
Meter bus
System info
Back
Switch to the information level.
Display: Information level
“Analog inputs“ menu item is highlighted.
Select required menu item “Analog outputs” or
“Binary outputs”.
Activate the menu item.
Select the required output.
Activate the selected output.
Display:
AA...orBA...
blinks.
-
-
16 EB 5571 EN
Page 17
Operational faults
Analog output setting: 0 to 10 V
Increase the value.
Reduce the value.
Setting with binary outputs: on/off
Binary input = on
Binary input = off
Exit the output.
Display:indicates manual intervention.
Information level
Analog inputs
Analog outputs
Binary inputs
Binary outputs
Meter bus
System info
Back
Exiting the information level
Select
Back
to return.
Exit the information level.
Display: Normal display (depending on application)
4Operational faults
Displaying errors in the error status register and sending fault alarms to a mobile phone over
the SMS function or to a fax machine can be configured in ISaGRAF
tion.
The corresponding function blocks exist for this purpose.
®
to match the applica
-
EB 5571 EN 17
Page 18
Communication
5Communication
5.1Modbus slave interface
The PLC can communicate with a control system using the RS-232 Modbus slave interface. To
gether with the suitable process visualization software and communication software, a com
plete control system can be implemented.
The following interface settings are possible:
– Operation with a dial-up modem on the RS-232 Modbus slave interface
Basically, communication is only establishedautomatically when the application has been con
figured to dial when a fault occurs. The controller works autonomously. Nevertheless, the mo
dem can dial up to the controller at any time to read data from it or change settings, if neces
sary. The use of the modem connecting cable (1400-7139) is recommended.
– Operation with a leased line modem on the RS-232 Modbus slave interface
Communication is established over a permanent connection between two leased line modems.
This setup is applied for long-distance transmissions or when different signal level converters
are used. The connection between the controller and the modem can also be established over
the modem connecting cable (1400-7139).
– Operation on a four-wire bus
To link the controller and the bus line, the signal level needs to be converted by an appropriate
converter (SAMSON cable converter 1400-7308).
-
-
-
-
-
Fig. 1 · Network structure
18 EB 5571 EN
Page 19
Communication
GND TD DTRRTSRDDCD
Fig. 2 · Pin assignment, RJ-12 system bus interface
Modbus slave interface RS-232
The Modbus connection is located on the rear panel of the controller housing (RJ 12 jack). The
controller can be connected either directly to the serial interface of a PC (point-to-point connection) or to a (dial-up) modem. A dial-up modem is required if the controller is to be connected to
the telecommunications network. In this case, the controller operates autonomously and issues
an alarm to the building control station (GLT) when faults occur. In addition, the building control
station can dial up to the controller and read data from it.
Parameters*
Station address
16-bit addressing?
Control system
monitoring
ModemOffRS-232/Slave
Cyclical initialization30 minRS-232/Slave > Modem = On / 1 to 300 min
Automatic disconnection5 minRS-232/Slave > Modem = On / 1 to 300 min
Baud rate9600RS-232/Slave / 9600, 19200
* –> Section 5.3 (Description of communication parameters to be adjusted)
WESettings level / Range of values
255
No
30 min
RS-232/Slave > Modbus Slave / 1 to 247, 255
RS-232/Slave > Modbus Slave > Station address / Yes, No
RS-232/Slave > Modbus Slave / 1 to 300 min
Modem = On: PLC connected to telecommunications network
Modem = Off: PLC directly connected to a computer
EB 5571 EN 19
Page 20
Communication
Modbus slave interface
in combination with RS-232/RS-485 cable converters (for four-wire bus)
Operating the PLC in combination with cable converters requires a permanent bus connec
tion (data cable). The bus line links the devices/control units in an open ring. At the end of
the bus line, the data cable is connected to the control station using an RS-485/RS-232 con
verter (e.g. TROVIS 5484). The maximum extension (cable length) of the bus line is 1,200 m.
A maximum of 32 devices can be connected to such a segment. If you wish to use more than
32 devices or need to bridge greater distances, make sure repeaters (e.g. TROVIS 5482) are
installed to replicate the signal. In all, a maximum of 246 devices can be connected to a bus
line.
!
Caution!
Make sure that the relevant standards and regulations concerning lightning and overvoltage
protection are observed upon installation.
* –> Section 5.3 (Description of communication parameters to be adjusted)
WESettings level / Range of values
255
No
30 min
RS-232/Slave > Modbus Slave / 1 to 247, 255
RS-232/Slave > Modbus Master > Station address / Yes, No
RS-232/Slave > Modbus Slave / 1 to 300 min
5.2Modbus master interface
Modbus instruments can be connected to the PLC using the RS-485 Modbus master interface.
The maximum bus line is 1,200 m. If you need to bridge greater distances, make sure repeaters
(e.g. TROVIS 5482) are installed to replicate the signal.
Terminals 1 and 2 are used for connection (see Fig. 4).Up to four expansion modules can also
be connected in parallel to these terminals. Refer to section 8.4.3 for more details.
-
!
Caution!
Make sure that the relevant standards and regulations concerning lightning and overvoltage
protection are observed upon installation.
20 EB 5571 EN
Page 21
Communication
Parameters*
GatewayOffRS-485/Master / On, Off
Addressing8 bitRS-485/Master / 8-bit, 16-bit
Baud rate9600RS-485/Master / 9600, 19200
FrameOffRS-485/Master / On, Off
Bias voltageOffRS-485/Master / On, Off
Validity600 sRS-485/Master / 0 to 600 s
Pause0 msRS-485/Master / 0 to 100 ms
Timeout100 msRS-485/Master / 100 to 10000 ms
Expansion moduleBroadcastRS-485/Master > Station address / 0 to 255, broadcast
* –> Section 5.3 (Description of communication parameters to be adjusted)
WESettings level / Range of values
5.3Description of communication parameters to be adjusted
Station address
This address is used to identify the PLC in bus or modem operation. In a system, each controller
needs to be assigned a unique address.
Addressing/16-bit addressing
Selection between 16-bit addressing or 8-bit addressing
Select RS-232/Slave menu item (under
16-bit addressing? Yes– 16-bit addressing
4
16-bit addressing? No– 8-bit addressing
4
Station address
):
Baud rate
The baud rate setting refers to the transfer speed between the Modbus instruments.
Control system monitoring
Any intervention made by the control system on dynamic processes are restricted in time, pro
vided that communication between the control system and the controller is not established. The
controller resets the time monitoring after every valid retrieval of the station address. After the
defined maximum time has elapsed, all even bits are reset to “autonomous“.
EB 5571 EN 21
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Page 22
Communication
Modem
Modem = On:
4
PLC connected to telecommunications network over a modem (RS-232 Modbus slave in
terface)
Modem = Off:
4
PLC directly connected to a computer (RS-232 Modbus slave interface) and on operating
the PLC in combination with cable converters (RS-232/RS-485)
Cyclical initialization
This parameter defines the period of time for a cyclical issue of the initialization command
“ATZ“. The command is not issued during dial-up or when connected.
Automatic disconnection
When the controller connects to the building control station but without addressing a Modbus
data point, the PLC closes the connection after the time specified for
has elapsed.
Gateway
Gateway = On:
4
Any polling by the building control station to the Modbus instruments connected to the
PLC is passed directly on to the slaves.
Gateway = Off:
4
Any polling by the building control station to the Modbus instruments connected to the
PLC is not passed directly on to the slaves.
Automatic disconnection
-
Frame
Frame = On:Framing function activated
4
Frame = Off:Framing function deactivated
4
Bias voltage
We recommend applying a bias voltage on the bus to keep the signal level stable. This bias volt
age is usually applied to the bus by the Modbus master.
Bias voltage = On:Bias voltage on the bus
4
Bias voltage = Off:No bias voltage on the bus
4
22 EB 5571 EN
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Page 23
Communication
Validity
The values saved in the PLC, which have been sent by the slaves, have a time-dependent
Validity
.
If the building control station polls the saved data within the valid period of time, the PLC sends
the saved data directly to the building control station. However, if the polling to the PLC is
outside of this valid time period, the PLC first polls the slaves and then sends these updated data
to the building control station.
Pause
Pause
The time entered in
responded to the last polling by the PLC.
Timeout
is the time that elapses before the PLC polls a slave after it has
If the slave does not respond to a PLC polling after the time in
generated.
Expansion module (1400-9386)
Expansion modules are connected by specifying their station address. This station address can
be entered in default state (reset over the jumpers) using the last two figures of the serial numbers.
Example:
The serial number 600116 means that the station address is 16.
This can only be dialed by the broadcast function when one expansion module is connected.
Timeout
has elapsed, an alarm is
5.4Meter bus interface
Thanks to the meter bus interface, the PLC can communicate with up to 3 heat and water meters
according to EN 1434-3.
Details onthe useof the different heat and water meters can be found in the technicaldocumen
tation TV-SK 6311.
5.4.1 Activating the meter bus
To successfully transfer data from the heat meter (WMZ) to the PLC, the heat meter must use a
standardized protocol in accordance with EN 1434-3. It is impossible to make a general state
ment about which specific data can be accessed in each meter.For detailson thedifferent meter
makes, refer to the technical documentation TV-SK 6311.
-
-
EB 5571 EN 23
Page 24
Communication
Meter bus
WMZ#1: EN1434/Cont. 250
WMZ#2: None
WMZ#3: None
Back
Model code [None, P15, PS2, EN1434, CAL3, APAto, SLS]
4
The model code, which needs to be set for the respective heat meter, can be found in
TV-SK 6311. In general, the default setting of 1434 can be used for most devices.
Reading mode [Coil, Cont, 24h]
4
The meters can be read either automatically approx. every 24 hours (24h), continuously
(con) or when the coils (= Modbus data points) assigned to the heat meters WMZ1 to
WMZ3 are overwritten with the value 1 over the system bus interface (Coil).
All settings that are made for communication with heat or
water meters are stored in Settings level > Meter bus >
WMZ#_.
Set the parameters in the following sequence:
– Model code
– Reading mode
– Meter bus address
Note!
With reading mode “24h“, the displayed values are not updated by reading the status
information again; the values read during the last cycle remain unchanged.
With reading mode “con“, the values in the levels are not continuously updated. Reopen
the specific level to get current values.
Meter bus address (Addr?) [0 to 255]
4
A meter bus address must be unique and correspond with the address preset in the
WMZ. If the preset meter bus address is unknown, a single heat meter connected to the
controller can be assigned meter bus address 254. Address 255 deactivates communica
tion with the respective heat meter.
-
Parameters
Model codeNoneMeter bus > WMZ#_ /
Reading modeMeter bus > WMZ#_ / Coil, Cont, 24h
Meter bus addressMeter bus > WMZ#_ / 0 to 255
In theinformation level,“EN1434“ is displayed when the meter bus is activated. Press the enter
key toget to the display referring to themeter bus. The following information is displayed about
the selected heat meter:
24 EB 5571 EN
WESettings level / Range of values
None, P15, PS2, EN1434, CAL3, APAto, SLS
Page 25
Communication
WMZ#1 (EN1434)
ID no.:FFFFFFFF
Flow rate:_.___ l/h
Total capacity:–.––– m3
Capacity:–.––– kW
Energy:–.––– Mwh
Flow pipe:– °C
Back
Note!
A blinking iconat the end of the header “WMZ#_ (EN1434)“ indicates an operational
fault.
Check the heat/water meter connection to the meter bus interface and check the parameters
set in the Settings level > Meter bus > WMZ#_.
A data logging module (order no. 1400-9378) allows the
firmware versions and applications to be saved and loaded
in addition to data logging.
The data loggingmodule isconnected to the RJ-45 jack at the
front of the controller. The menu shown here *) appears on
the display as soon as the data logging module is inserted.
*) The menu items A: … (application) and F: … (firmware) depend on the current firmware and
application of the PLC as well as on the firmware and application saved in the data logging module.
5.5.1 Data logging
The data logging module allows controller data to be saved. Without any additional program
ming, the controllersaves thephysical inputs 1 to 7 every minute. When the memory of the data
logging module is full, the controller starts to write over the oldest data.
After connecting the data logging module, the “Data logging” menu item must be selected for
this function.
EB 5571 EN 25
-
Page 26
Communication
Note!
The Data logging function causes all the data previously saved in the module to be deleted.
The data logging viewer software allows the data to be viewed in graph format. The USB-Con
verter 3 (order no. 1400-9377) is required to connect the data logging module to a computer.
The data logging viewer software is supplied with the USB-Converter 3.
5.5.2 Saving and loading firmware and applications
On loading (represented by) a firmware or application, dataare downloadedfrom thedata
logging module onto the PLC.
Note!
An application or firmware can only be loaded after the key code has been entered.
4
4
4
4
A: … Downloading an application onto the PLC.
The application in the PLC is overwritten.
F: …Downloading a firmware onto the PLC.
The firmware in the PLC is overwritten.
On saving (represented by) afirmware or application, data are uploaded from the PLC onto
the data logging module.
A: … Uploading a current application onto the data logging module.
F: …Uploading the firmware onto the data logging module.
-
26 EB 5571 EN
Page 27
Installation
6Installation
The controller consists of the housing with the electronics and the back panel with the terminals.
It is suitable for panel, wall, and top hat rail mounting (Fig. 3).
Panel mounting
1. Remove both screws (1).
2. Pull apart the controller housing and back panel.
3. Make a cut-out of 138 x 92 mm (width x height) in the control panel.
4. Insert the controller housing through the panel cut-out.
5. Insert one mounting clamp (2) each at the top and bottom or at the sides. Screw the
threaded rod towards the panel with a screwdriver such that the housing is clamped
against the control panel.
6. Install the electrical connections at the back of the housing as described in section 7.
7. Fit the controller housing.
8. Fasten both screws (1).
Wall mounting
1. Remove both screws (1).
2. Pull apart the controller housing and back panel.
3. If necessary, bore holes with the specified dimensions in the appropriate places. Fasten
the back panel with four screws.
4. Install the electrical connections at the back of the housing as described in section 7.
5. Fit the controller housing.
6. Fasten both screws (1).
Top hat rail mounting
1. Remove both screws (1).
2. Pull apart the controller housing and the back panel.
3. Fasten the spring-loaded hook (4) at the bottom of the top hat rail (3).
4. Slightly push the controller upwards and pull the upper hook (5) over the top hat rail.
5. Install the electrical connections at the base as described in section 7.
6. Remount the controller housing.
7. Fasten both screws (1).
EB 5571 EN 27
Page 28
Installation
Wall mounting
Panel mounting
57
42
2
Back panel of the
controller
1
2
Controller housing
Top hat rail mounting
62
15
5
Dimensions in mm
WxHxD=144x96x111
Fig. 3 · Installation
28 EB 5571 EN
5
4
3
Page 29
Electrical connection
7Electrical connection
Caution!
For electrical connection of the PLC, you are required to observe the relevant electrotechnical
regulations of the country of use as well as the regulations of the local power supplier. Make
sure all electrical connections are installed by trained and qualified personnel!
Notes on installing the electrical connections
Install the 230 V power supply lines and the signal lines separately! To increase noise im
4
munity, observe a minimum distance of 10 cm between the lines. Make sure the minimum
distance is also observed when the lines are installed in a cabinet.
The lines for digital signals (bus lines) and analog signals (sensor lines, analog outputs)
4
must also be installed separately.
In plants with a high electromagnetic noise level, we recommend to use shielded cables
4
for the analog signal lines. Ground the shield at one side, either at the control cabinet inlet or outlet, using the largest possible cross-section. Connect the central grounding point
and the PE grounding conductor with a cable≥10 mm² using the shortest route.
Inductances in the control cabinet, e.g. contactor coils, are to be equipped with suitable
4
interference suppressors (RC elements).
Control cabinet elements with high field strength, e.g. transformers or frequency conver-
4
ters, should be shielded with separators providing a good ground connection.
Overvoltage protection
If signal lines are installed outside buildings or over large distances, make sure appro
4
priate surge or overvoltage protection measures are taken. Such measures are indispen
sable for bus lines!
The shield of signal lines installed outside buildings must have current conducting
4
capacity and be grounded on both sides.
Surge diverters must be installed at the control cabinet inlet.
4
Noise suppression
The TROVIS 5571 Controller with SAMSON actuator is interference suppressed according to
VDE 0875. If different actuator makes are used, or moreover, further actuators with interfer
ence sourcesare usedin a plant, the operator/supplier of a custom-made plant must makesure
that the entire plant complies with VDE0875 regulations due to thelegal obligation of ensuring
interference suppression.
-
-
-
-
EB 5571 EN 29
Page 30
Electrical connection
Legend
AAAnalog output
AEAnalog input
BABinary output
BEBinary input
GNDGround
30 EB 5571 EN
Note!
If the universal inputs are used as
current or voltage inputs, terminal
13 instead of terminal 10 must be
used as ground.
Do not connect terminals 9, 10
and 13!
Meter bus
Supply + 15 V
Fig. 4 · Wiring plan of TROVIS 5571
Page 31
Electrical connection
Connecting the PLC
Open the housing to connect the cables. Make holes in the marked locations at the top, bottom
or back of the housing’s back panel and fit suitable grommets or screw joints.
Observe the diagram (Fig. 4) for connection. The connection diagram contains all possible in
puts and outputs. The assignment of the corresponding inputs and outputs is determined by the
respective application.
Inputs
When wiring the universal inputs (BE1/AE1 to BE17/AE17), make sure to use terminal 13 as
ground in case of active inputs (current and voltage inputs). If the universal inputs are used as
passive inputs (sensors or binary inputs), terminal 10 must be used as ground.
Binary inputs with terminal 10 functioning as ground (GND) are slow (a delay of approx. 3 sec
onds).
Binary inputs with terminal 9 functioning as ground (GND) are fast (ms).
Outputs
The binary low-voltage outputs (BA1 and BA2) are used for signaling. As a result, only a minimal load can be applied to these outputs (50 V DC, max. 100 mA ohmic load). If greater loads
are to be applied, it is recommended to control relays over theoutputs whichthen switchthe elevated load.
The 10 binary outputs (BA3 to BA12) can be loaded with max. 250 V AC, 2 A.
Modbus
The control station is connected over a serial RS-232 interface at the back of the controller.
Further Modbus instruments (slaves) are connected to the PLC over the RS-485 interface
(terminals 1 and 2).
-
-
Connecting the sensors
Cables with a minimum cross-section of 2 x 0.5 mm² can be connected to the terminals at the
back panel of the housing.
EB 5571 EN 31
Page 32
Appendix
8Appendix
8.1Settings level
Menu itemFunctions/parametersSetting rangeWE
section
Date/timeSystem time (date and time) freely configurable
Addressing8 bit, 16 bit8 bit
Baud rate9600, 192009600
FrameOn / OffOff
Bias voltageOn / OffOff
Validity0 to 600 s0 s
Pause0 to 100 ms0 ms
Timeout100 to 10000 ms100 ms
Expansion module
Station address0 to 2550
RS-232/ProgStation address1 to 247, 2552552.1
Baud rate9600, 192009600
32 EB 5571 EN
Page 33
Appendix
Menu itemFunctions/parametersSetting rangeWE
Meter busWMZ#1 to WMZ#3
Model code
None, P15, PS2, EN1434,
None
CAL3, APAto, SLS
Reading mode
Meter bus address
Universal input type UE01 to UE17PT100↔PT1000
Coil, Cont, 24h
0 to 255
1) 2)
,
PT100↔PTC
PT2000
0–10V, BE, 1000–2000Ω,
PT100
NI1000
Optional:
Modbus master interfaceRS-485 for communication with other Modbus instruments (connected
Meter busConnected over terminals 48/49/50
Programming interfaceFor installing an application created in IsaGraf®(front RJ-45 jack)
Voltage supply230 V AC, 48 to 62 Hz
Power consumptionApprox. 8 VA
Ambient temperature0 to 40 °C
Storage temperature–20 to 60 °C
Degree of protectionIP 40
Class of protectionII
Degree of contamination2
Overvoltage categoryII
Humidity ratingF
Noise emissionAccording to EN 61000-6-3
Noise immunityAccording to EN 61000-6-1
Noise suppressionAccording to DIN VDE 0875
WeightApprox. 0.6 kg
– Resistance input
Pt 100/500/1000, Ni 200/1000/2000, PTC/NTC, 1–2 k
– Current input
0/4 to 20 mA (50Ωparallel resistor)
– Voltage input 0–10 V
– Binary input, floating
non-floating in pairs, 2 A/250 V AC
2 low-voltage binary outputs, 100 mA/50 V AC
4 analog outputs (0 to 10 V),
non-floating in pairs (max. load > 4.7 kΩ)
RS-232 for modem or point-to-point communication with PC
(RJ-12 jack at the back)
Modbus interface RS-485 over cable converter 1400-7308
Extension of the inputs and outputs at the programmable logic controller (PLC)
Inputs
Binary inputs6 · Optionally can be used as:
Outputs
Binary outputs4 · 230 V/2 A (relay)
InterfacesModbus RS-485
Operating voltage 24 V AC
Dimensions [mm]
Width140
Height93
Depth30
1)
Note!
The expansion module 1400-9386 (power supply 24 V AC) can be used in conjunction with
TROVIS 5571 PLC (power supply 230 V AC) or with TROVIS 5572 Room Controllers (power supply
24 V AC).
A 230 V AC/24 V AC transformer is required for the expansion module when it is used in
conjunction with the TROVIS 5571 Programmable Logic Controller!
– 0 to 10 V input (inputs 1, 2, 5, 6)
– Pt 1000 input (inputs 3, 4)
– 0 to 1000Ωinput (inputs 3, 4)
– Counter inputs, max. 1 kHz (inputs 1, 2)
– 0 to 10 V outputs (inputs 5, 6)
1)
Appendix
EB 5571 EN 35
Page 36
Appendix
8.4.2 Terminal assignment
1BA1Binary output 1230 V/2 A
2BA2Binary output2230 V/2 A
3COM1/2COM binary output 1/2
4BA3Binary output 3230 V/2 A
5BA4Binary output 4230 V/2 A
6COM3/4COM binary output 3/4
7AC1 24V
8AC2 24VAC 2 has GND reference
Power supply 24 V AC
9BE1Binary input 1 or
0 to 10 V input
10BE2Binary input 2 or
0 to 10 V input
11(GND input 1/2
12BE3Binary input 3 or
Pt 1000 or 0 to 1000
Ω
13BE4Binary input 4 or
Pt 1000 or 0 to 1000
Ω
14(GND input 3/4
15BE5Binary input 5 or
0 to 10 V input
16BE6Binary input 6 or
0 to 10 V input
17(GND input/output 5/6
18A1
19B1
RS-485/MODBUS (slave)Connection to TROVIS 5571/5572
20A2
21B2
1)
Only with smart expansion module, functioning similar to a basis device
RS-485/MODBUS (master)Connection to expansion module(s)
AC 1
Or counter input
Or counter input
Or 0 to 10 V output
Or 0 to 10 V output
1)
36 EB 5571 EN
Page 37
8.4.3 Integrating the expansion modules
Appendix
A maximum of four expansion modules (1400-9386) can be integrated over the Modbus mas
ter interface (Fig. 5)
TROVIS
5571
PLC
Terminals
21
RS-485
RS-232
TROVIS
5576
Module 1
1
RS-485
AB
Module 2
RS-485
1
AB
Module 3
RS-485
1
AB
Module 4
RS-485
1
AB
RS-485
2
AB
Fig. 5 · Integration of expansion modules (1400-9386)
The expansion modules are integrated in the Settings level under the menu item RS-485/Master
-> Expansion module.
The following menu appears when an expansion module has been found:
Expansion module
Serial no.: 116
Station address: – –– –
E1 = BE
E2 = BE
E3 = BE
E4 = BE
Back
The station address can be assigned (to match the ISaGRAF
project) in this menu and the inputs or outputs (0 to 10 V) E1 to
E6 of the expansion modules can be configured.
-
®
EB 5571 EN 37
Page 38
Appendix
8.5Sensor resistance tables
Resistance values with PTC resistors
Type 5224 Outdoor Temperature Sensors, Types 5264 and 5265 Flow and Return Flow Tem
perature Sensors, Type 5264 Storage Tank Temperature Sensors
Type 5227-2 Outdoor Temperature Sensors, Type 5277-2 (thermowell required) and
Type 5267-2 (contact sensor) Flow, Return Flow and Storage Tank Temperature Sensors.
Type 5257-1, Type 5257-5 (room panel) Room Temperature Sensors.
Refer to the table for Pt 1000 resistors and divide the specified values by 10.
Type 5225 Outdoor Temperature Sensors, Types 5204, 5205-46 to -48 Flow and Return Flow
Temperature Sensors, Types 5205-46 to -48 Storage Tank Temperature Sensors, Type 5255
Room Temperature Sensors.
System time (date and time) freely configurable
Automatic summer time On/Off
RS-232/slave
Station address1 to 247, 255
16-bit addressingYes/No
Control system
monitoring
ModemOn/Off
Cyclical initialization1 to 300 min
Auto. disconnection1 to 300 min
Baud rate9600, 19200
RS-485/master
GatewayOn/Off
Addressing8 bit, 16 bit
Baud rate9600, 19200
FrameOn/Off
Bias voltageOn/Off
Validity0 to 600 s
Pause0 to 100 ms
Timeout100 to 10000 ms
Expansion module
Station address0 to 255, broadcast
1 to 300 min
Appendix
EB 5571 EN 39
Page 40
Appendix
Meter busWMZ#1WMZ#2WMZ#3
Model codeNone, P15, PS2, EN1434,
Reading modeCoil, cont, 24h
Meter bus address0 to 255