Automation System TROVIS 5400
Ventilation Controller
TROVIS 5477
Electronics from SAMSON
Mounting and
Operating Instructions
EB 5477 EN
®
Firmware version 2.0x
Edition April 2004
Disclaimer of liability
Disclaimer of liability
We are constantly developing our products and therefore, reserve the right to change the
product or the information in this document at any time without notice.
We do not assume any liability for the accuracy or completeness of these mounting and op
erating instructions. SAMSON rejects liability for claims by the buyer, especially claims for
compensation including lost profits or any other financial loss, except the damage was
caused intentionally or by gross negligence. If an essential term of the contract is breached
by negligence, SAMSON's liability is limited to the foreseeable damage.
Safety instructions
Assembly, start-up and operation of this device may only be performed by
4
trained and experienced personnel familiar with this product. Proper transportation and storage are assumed.
The controller is intended for use in electrical power installations. For wiring
4
and maintenance, you are required to observe the relevant safety regulations.
-
What’s new compared to previous version (1.9)
Compared to the firmware version 1.9, the following changes have been made:
A two-second delay before a sensor failure is detected and before a binary input state
4
changes to suppress error messages caused by signal distortion.
The system bus interface can be switched over from 8-bit addressing to 16-bit addressing
4
(Fb44).
When the modem is in operation, if you keep the enter key pressed when the time ap
4
pears on the display, the current connection status “Free”, “Call”, “Conn” or “Ring” is
shown.
The TROVIS 5477 Ventilation Controller can be operated using the operating controls on the
front panel.
The controller is ready for operation using its default temperature and time schedule settings.
On start-up, after switching on the power supply, the correct time and date must be set in
the controller (–> section 1.5).
1.1.1 Operating keys
The operating keys are located on the front of the controller and protected by a transparent
cover.
Changeover key
(press with pencil or similar pointed object)
Allows you to change between the operating level, parameter level and
configuration level.
Reset key
(press with pencil or similar pointed object)
Allows you to reset all freely accessible parameters to default values (factory
setting). This key’s function is only active on the parameter level
6 EB 5477 EN
Arrow keys
Allow you to retrieve and set parameters
Enter key
Operating level:allows you to read set points
Parameter level:allows you to access and acknowledge parameters
Configuration level: allows you to access and acknowledge function
blocks
Operation
1.1.2 Mode switches
Operating mode switch
Automatic operation with switchover between rated and re
duced operation
The function of the selection switch depends on the position of the operating mode switch
(see above).
PositionFunction
at operating mode switchat selection switch for manual operation
-
Operation of selected output
,,Display of output states
Control output Y1 (heating coil)
Control output Y2 (humidifier, mixed air chamber, heat
recovery unit)
Control output Y3 (cooling coil)
Pump(s)
Fans
Y
Y
Y
2
1
3
EB 5477 EN 7
Operation
Set point correction switch
Changes remain effective until the switch position is changed again
–: Set point reduction in 1 °C increments per notch
0: No change in set point
+: Set point increase in 1 °C increments per notch
1.2Operating modes
Day mode (rated operation) ()
The set points set for rated operation are constantly used by the controller irrelevant of the
programmed time-of-use or summer mode.
Stand-by operation ()
The ventilation is deactivated. The frost protection is active.
Manual operation ()
Manual operation of valves and pumps.
8 EB 5477 EN
1.3Display
Operation
During operation, the display indicates the current time as well as information about the op
eration of the controller. The times-of-use are represented by black squares below the row of
numbers at the top of the display. Symbols indicate the operating status of the controller.
24
Y1 Y2 Y3
2322212019181716151413121110987654210
16
15
14
13
1
2
3
4
32˚C
5
6
7
1 Time schedule
2 Public holidays
3 Vacation
4 Mixed air chamber
5 Malfunction
6 Rated operation
7 Reduced operation
8 Frost protection
3
M
Y2
M
Y2
M
Y1
8
9
10
M
Y3MY2
11
12
9 Heat recovery unit
10 Heating coil
11 Cooling coil
12 Humidifier
13 Control outputs
14 Supply air temperature/humidity
15 Room temperature/humidity
16 Exhaust air temperature/humidity
-
Fig. 1 · Display while the controller is operating (example)
See section 1.4 for more information about how to read the current status of the controller in
the operating level.
EB 5477 EN 9
Operation
1.4Data retrieval
You can view information in the operating level concerning various temperatures, control
signals, times-of-use, public holidays, states of the binary inputs as well as the baud rate
(–> Fig. 30). Which temperatures are shown depends on the system code number and the
configuration.
You will find a list of the various displays in section .
How to proceed:
The controller shows the time.
Press the arrow key.
Every time you press the key, another dat point appears on the display.
If required, you can view other information concerning a data point.
1.5Setting the time and date
Set the current date and time directly after start-up and after a power failure, if necessary.
You must set the time and date in the parameter level.
How to proceed:
24
23222120191817161514131211109876542103
Switch to the configuration and parameter level.
PA
appears on the display.
CO
M
PA
M
10 EB 5477 EN
M
Y3
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
Press the enter key.
The time appears on the display.
Thesymbol starts to blink slowly.
M
Y3
M
Y1
Y1 Y2 Y3
Operation
24
23222120191817161514131211109876542103
PA
Press the enter key.
PA
Thesymbol and
blink quickly.
Use the arrow key to set the correct time.
M
M
Y3
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
Press the enter key to acknowledge the time.
A date appears on the display
PA
M
M
Y3
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
Use the arrow key to set the correct date.
Press the enter key to acknowledge the date.
The year appears on the display.
PA
Use the arrow key to set the correct year.
Press the enter key to acknowledge the year.
M
M
Y3
M
Y1
Y1 Y2 Y3
The time appears on the display again.
Thesymbol blinks slowly.
Press both arrow keys simultaneously.
PA
appears on the display again.
Press the changeover key to return to the operating
level.
Note:
The controller returns to the operating level two minute after the last key has been pressed.
EB 5477 EN 11
Operation
1.6Programming the time schedule
You can enter two time periods for every day of the week.
If you need just one continuous time-of-use period, set the same time for the start of the sec
ond time period and the end of the first time period.
You can set separate times-of-use for the system and, if required, for the fan speed 2.
Times-of-useDisplay
System
Fan speed 2
START, STOP
START, STOP
andblink
,andblink
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Parameters
WE*Range of values
Period/day1–71–7, 1, 2, 3, 4, 5, 6, 7 with 1–7 = every day,
1–5 = Monday to Friday, 6–7= Saturday and Sunday,
1 = Monday, 2 = Tuesday, ..., 7 = Sunday
Start first time-of-use7:000:00 to 24:00 h; in steps of 30 minutes
Stop first time-of-use12:00 0:00 to 24:00 h; in steps of 30 minutes
Start second time-of-use12:00 0:00 to 24:00 h; in steps of 30 minutes
Stop second time-of-use22:00 0:00 to 24:00 h; in steps of 30 minutes
* Default setting (WE) valid for system
How to proceed:
24
23222120191817161514131211109876542103
CO
M
M
Y3
M
Y1
Y1 Y2 Y3
Switch to the configuration and parameter level.
PA
appears on the display.
12 EB 5477 EN
Operation
24
23222120191817161514131211109876542103
Press the enter key to enter the parameter level.
The time appears on the display.
PA
blinks slowly.
M
STOP
START
PA
M
STOP
START
PA
M
Y3
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
Press the arrow key until the same display as shown
appears for changing the system times-of-use.
START, STOP
(
and thesymbol start to blink,
additionally blinks with fan speed 2).
M
Y3
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
Press the enter key.
1–7
appears on the display.
Select the duration/day for the times-of-use.
1–7 = Monday to Sunday
M
START
PA
M
STOP
PA
M
Y3
M
Y1
M
Y1
Y1 Y2 Y3
24
23222120191817161514131211109876542103
M
Y3
Y1 Y2 Y3
24
23222120191817161514131211109876542103
1–5 = Monday to Friday
6–7 = Saturday and Sunday
1 = Monday, 2 = Tuesday, …, 7 = Sunday
Press enter key. Thesymbol andPAstart to blink
START
quickly.
and a time appear on the display.
Set the start time (30-minute steps).
Press the enter key.
STOP
and a time appear on the display.
Set the stop time (30-minute steps).
Press the arrow key
START
M
M
Y3
M
Y1
Y1 Y2 Y3
and a time appear on the display.
The second time-of-use period can set in the same
way as the first time-of-use period.
Repeat the steps in the gray box to enter times-of-use for other days not yet programmed.
EB 5477 EN 13
Operation
Select
End
.
Exit the parameter level.
Return to the operating level.
Note! The controller automatically returns to the operating level when keys are left unpressed
for longer than two minutes.
Note! Use just the menu for the individual days to check the programmed time schedules. When
time blocks are selected, the times-of-use for the days selected are reset to default settings!
1.6.1 Entering public holidays
The controller uses the times-of-use programmed for Sundays on public holidays.
You can enter a maximum of 20 public holidays.
Parameter
Public holidays01.01; 01.05;
How to proceed:Switch to the configuration and parameter level.
0123456789101112131415161718192021222324
PA
M
Y2
M
Y2
Y1
M
To enter other public holidays, press the arrow key until
again. Repeat the steps in the gray box.
WERange of values
01.01 (1 Jan) to 31.12 (31 Dec)
25.12; 26.12
PA
appears on the display.
Press the enter key.
The time appears on the display,blinks slowly.
Select public holidays data point.
appears on the display.
Press the enter key to access data point.
Press the arrow key until
M M
Y3 Y2
Y1 Y2 Y3
sary.
Press the enter key.
Thesymbol blinks quickly.
Change the date of the public holiday.
Confirm the date of the public holiday.
– – – –
– – – –
appears, if neces
appears on the display
-
14 EB 5477 EN
Operation
Select
End
.
Exit the parameter level.
Return to the operating level.
Note! Public holidays that are not assigned to a specific date should be deleted by the end of
the year so that they are not carried on into the following year.
Deleting a public holiday:
Use the arrow key to select the public holiday you want to delete.
Press the enter key.
Press the arrow key until
– – – –
appears.
– – – –
is between 31.12 and 01.01.
Press the enter key. The public holiday is deleted.
1.6.2 Entering vacations
During vacation periods, the controller constantly remains in stand-by mode.All safety functions are activated. A maximum of 10 vacation periods can be entered.
Parameter
Vacation period (START, STOP)–01.01 to 31.12
WERange of values
How to proceed:Switch to the configuration and parameter level.
PA
appears on the display.
Press the enter key.
The time appears on the display,blinks slowly.
0123456789101112131415161718192021222324
Select vacation data point.
appears on the display.
PA
M
Y2
M
Y2
M M
Y1
Y3 Y2
M
Y1 Y2 Y3
Press the enter key to access vacation data point.
START
appears on the display.
Press the arrow key until
– – – –
appears, if neces
sary.
EB 5477 EN 15
-
Operation
Press the enter key.
Thesymbol blinks quickly.
Set when the vacation period should start.
Press the enter key to confirm the start of the vacation period.
STOP
appears on the display.
Set when the vacation period should end.
Press the enter key to confirm the end of the vacation period.
To enter other vacations, press the arrow key until
peat the steps in the gray box.
End
Select
Exit the parameter level.
Return to the operating level.
.
– – – –
appears on the display again. Re
Note!
Vacations that have been entered should be deleted by the end of the year so that they are
not carried on into the following year.
Deleting a vacation period:
-
Select the start of the vacation period to be deleted.
Press the enter key.
Press the arrow key until
– – – –
Press the enter key.
The vacation period has been deleted.
16 EB 5477 EN
is between 31.12 and 01.01.
– – – –
appears on the display.
2Start-up
2.1Setting the system code number and control method
Start-up
This ventilation controller allows ten different systems to be controlled. Each system is as
signed a system code number. You can find a list of the different systems in section 4. In ad
dition, the control method can be determined. The following control methods are available:
Control methodDisplay
Supply air control
Exhaust air control
Exhaust air cascade control
Room control
Room cascade control
The control methods and functions of the controller are described in sections 5, 6 and 7.
Every change in system code number or control method causes the assignment of sensors to
be reprogrammed: the sensor inputs required for the function blocks are activated and the
sensor inputs not used are deactivated. These settings can be changed manually.
You must set the system code number in the configuration level (see Fig. 30).
How to proceed:
-
-
Change to the configuration and parameter level.
PA
appears on the display.
Select
CO
level.
Press the enter key.
The currently active system code number, e.g. Anl 1, blinks on the display.
Press the enter key.
Anl
andCOblink quickly.
EB 5477 EN 17
Start-up
Select the required system code number.
Confirm the system you have selected.
Anl
starts to blink slowly on the display.
Press upward arrow key.
The components of the system and the arrows indicating the control method start to
blink on the display.
Press the enter key.
The components of the system and the control method arrows start to blink quickly on
the display.
Select the control method.
Confirm the control method you have selected.
System code numbers 6, 8 and 9:
Select the control method for the humidity control loop.
The humidity control loop is set in the same manner as the temperature control loop.
On selecting options, humidifying and dehumidifying mode or just humidifying mode
are differentiated between. In the humidifying mode, just the humidifier blinks.
CO
Press both arrow keys simultaneously.
Press the changeover key to return to the operating level.
appears on the display again.
Note!
The controller automatically returns to the operating level when keys are left unpressed for
longer than two minutes.
18 EB 5477 EN
Start-up
2.2Activating and deactivating functions
The controller is configured by setting the function blocks (Fb). You can activate or deactivate
CO
function blocks in the configuration level
square located to the right of a function block number at the top of the display indicates
whether function block is activated. The initial display shows the function blocks 1 to 24.
Scroll to the function blocks 25 to 47 to display the setting of these function blocks.
Proceed as described below to set the function block parameters.
How to proceed:
Change to the configuration and parameter level.
PA
appears on the display.
CO
Select
Enter the configuration level.
Select the required function block.
Confirm the function block you have selected.
If a function is protected,
(–> section 2.5) before a protected function block can be changed.
Press the upward arrow key to activate the function block (Fb = ON).
A black square to the right of the function block number at the top of the display indicates that the function block is activated.
or alternatively:
Press the downward arrow key to deactivate the function block (Fb = OFF).
Press the enter key to acknowledge the setting.
If the function block is left open, other parameters can be set. Proceed:
The parameter appears: Carry out change and confirm it.
Exit the function block.
Repeat the steps in the gray box to set other function blocks in the open configuration level.
Press both arrow keys simultaneously to exit parameter level.
Press the changeover key to return to the operating level.
configuration level.
0
Anl
appears on the display. The code number must be entered
. On opening the configuration level, a black
appears on the display.
Fb_
blinks.
Note! The controller automatically returns to the operating level when keys are left unpressed
for longer than two minutes.
EB 5477 EN 19
Start-up
2.3Changing parameters
Depending on the system code number set and the active functions, not all the parameters
are accessible which are listed in the parameter lists in the appendix (−> section 12.2).
How to proceed:
Change to the configuration and parameter level.
PA
appears on the display.
Press the enter key.
The time appears on the display.
Select the parameter you want to set.
Access the parameter.
Change the parameter.
Confirm the new parameter.
Repeat the steps in the gray box to set other parameters.
Press both arrow keys simultaneously to exit the parameter level.
Return to the operating level.
Note!
The controller automatically returns to the operating level when keys are left unpressed for
longer than two minutes.
20 EB 5477 EN
Start-up
2.4Calibrating sensors
The sensor calibration is performed in the configuration level.
Fb17 = ON: Pt 100 and Pt 1000 sensors
4
Fb17 = OFF: Pt 100 and PTC sensors
4
The values measured by all the connected sensors can be changed or reset. To proceed, set
the sensor value displayed to the temperature measured directly at the measuring point (ref
erence temperature).
Activate calibration with Fb1 to Fb7.
An incorrect calibration can be deleted by setting Fb1 to F7 = OFF.
How to proceed:
Change to the configuration and parameter level.
CO
Select
Enter the configuration level.
Press the upward arrow key until Fb25 appears on the display.
(This function block is merely selected to enter the code number. Another function
block that is protected by the code number can be also used.)
Press the enter key.
Enter and confirm the code number (–> section ) .
Close function block Fb 25.
Select the function block of the sensor that is to be calibrated (Fb1 to Fb7):
Fb1: Supply air sensor
Fb2: Exhaust air sensor
Fb3: Outdoor sensor
Fb4: Return flow sensor, heating coil
Fb5: Room sensor
Fb6: Return flow sensor, HR (system 3 and 5)
Fb7: Mixed air or extract air sensor (system 2 and 4)
Press the enter key.
A temperature appears on the display.
Set the temperature measured at the actual point of measurement.
The actual temperature at a thermometer direct at the point of measurement can be
used as the reference temperature.
configuration level.
0
appears on the display.
Anl
appears on the display.
Fb_
starts to blink.
-
EB 5477 EN 21
Start-up
Confirm the new temperature.
End sensor calibration.
Other sensors can be calibrated in the same manner.
Press both arrow keys simultaneously to exit parameter level.
Return to the operating level.
2.5Entering the key number
Several functions are protected against unintentional and unauthorized access. These func
tions can only be altered when the code number is known. The code number is written on
page 116. Tear out this page or blank out the code number to prevent its unauthorized use.
How to proceed:
0
appears on the display.
Press the arrow key until the correct code number appears on the display.
Confirm the code number.
When the correct code number is confirmed, the function block that should be
changed starts to blink quickly on the display.
The code number remains active for approx. three minutes.
2.6Resetting default setting
Parameters from the parameter level can be reset to their default values (factory settings).
How to proceed:
Press the reset key with a pencil, etc.
All the parameters are reset to the factory setting (WE).
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22 EB 5477 EN
Manual operation
3Manual operation
In manual operation mode, all outputs are set, see wiring plan (-> section 11 ).
How to proceed:
1. Set the operating mode switch to.
2. Slide the selector switch to the output you want to change:
Y1 to 3: control signal output 1 to 3
: pump(s) output
:fan(s) output
In systems with several pumps, select the pumps using thekey.
The associated symbol blinks in the system diagram.
When the pumps are deactivated, just the pump circuit blinks on the display.
– – – – appears on the display when the output is not relevant for the system code num
ber selected.
3. Change the output:
Increase the control signal: activate pumps, fan
Reduce the control signal: deactivate pumps, fan.
For two-speed fans, you can select
The value does not need to be confirmed. It is kept even if you slide the selector switch to
another setting.
ON1,ON2orOFF
.
-
4. Slide the operating mode switch fromto exit the manual operating mode.
Note!
In manual operation mode, the user can set the outputs anyway as required. On selecting
the manual operation mode, all limit temperatures and logical links ceased to be in force.
The user has absolute control and takes on responsibility for interaction between all the out
puts and the resulting consequences. A frost protection thermostat (Fb15 = ON) connected to
the controllers keeps functioning even in manual operation mode.
EB 5477 EN 23
Systems
4Systems
The ventilation controller can be used to control ten different types of systems which are as
signed system code numbers in the controller.
System code
number
0
1
2
3
4
5
6
7
8
9
* Also chilled ceiling or direct expansion evaporator (single-speed)
System description
Heating coilVentilation
4
Heating coil
4
Cooling coil*
4
Heating coil
4
Mixed air chamber
4
Heating coil
4
Heat recovery unit
4
Heating coil
4
Cooling coil*
4
Mixed air chamber
4
Heating coil
4
Cooling coil*
4
Heat recovery unit
4
Heating coil
4
Cooling coil
4
Humidifier
4
Cooling coil*Ventilation
4
Heating coil
4
Cooling coil
4
Mixed air chamber
4
Humidifier
4
Heating coil
4
Cooling coil
4
Heat recovery unit
4
Humidifier
4
System type
Ventilation
Ventilation
Ventilation
Ventilation
Ventilation
Air-conditioning
Air-conditioning
Air-conditioning
-
24 EB 5477 EN
System code number 0
T
Systems
Ext. ON Ext. speed 2
Set point
T
T
T
rF
L
T
T
BE2
BA2BA3
Speed 1 Speed 2
(AA)
BE1
F1
(AE1)
F3
(AE2)
BA2
BE3
BA1
F4
Y1
Fig. 2 · Anl 0 (system code no. 0) (ventilation)
Control of the heating coil
Outdoor temperature-compensated supply air control (–> section 6.10.1)
4
Fan operation, 2-speed or 0 to 10 V (–> section 6.8 and 6.11.4)
4
BE4
(BE7)
AE4
F5
(AE3)
F7F8
F2
(AE3)
EB 5477 EN 25
Systems
System code number 1
T
T
Ext. ON Ext. speed 2
Set point
T
T
L
TrF
T
F3
(AE2)
BA2
BA1(BA4)
F4
BE3
BE2
BA2BA3
Speed 1On/offSpeed 2
F1
(AE1)
Y3Y1
(AA)
BE1BE4
(BE7)
F8F2
F7
AE4
Specifications in parentheses
can be selected as an alternative
Fig. 3 · Anl 1 (system code no. 1) (ventilation)
Control of the heating and cooling coils
Summer compensation (–> section 6.7)
4
Sequence operation of heating/cooling or overlapping operation (–> section 6.11.8)
4
Fan operation, 2-speed or 0 to 10 V (–> section 6.8 and 6.11.4)
4
F5
(AE3)
(AE3)
26 EB 5477 EN
System code number 2
(F7)
T
TT
Systems
Ext. ON Ext. speed 2
Outdoor
Set point
air rate
T
T
T
rF
L
T
T
BE1BE4
(BE7)
F8F9F2
AE4
Specifications in parentheses
can be selected as an alternative
F3
(AE2)
Y2
BE3BE2
BA1
F7
F4
Y1
BA2BA3
Speed 1 Speed 2
F1
(AE1)
(AA)
Fig. 4 · Anl 2 (system code no. 2) (ventilation)
Control of mixed air chamber and heating coil
Summer time operation (–> section 6.10.3)
4
Sequence operation of heating/dampers or mixed air temperature control (–> section
4
5.4.2)
Automatic reversal of operating action for mixed air chamber (–> section 5.4.2)
4
Fan operation, 2-speed or 0 to 10 V (–> section 6.8 and 6.11.4)
4
(F7)
F5
(AE3)
(AE3)
EB 5477 EN 27
Systems
System code number 3
T
Antifreeze required in
HRU.
T
Ext. ON Ext. speed 2
Set point
T
T
T
LrF
T
T
F3
(AE2)
BA2
BA5 BA1
F6
Y2Y1
BE3BE2
F4
BA2BA3
Speed 1 Speed 2
AA
F1
(AE1)
BE1BE4
(BE7)
F8F2
Specifications in parentheses
can be selected as an alternative
Fig. 5 · Anl 3 (system code no. 3) (ventilation)
Control of heat recovery unit (HRU) and heating coil
Frost protection for HRU (–> section 7.2.2)
4
Automatic reversal of operating action for HRU configurable (–> section 5.4.2)
4
Fan operation, 2-speed or 0 to 10 V (–> section 6.8 and 6.11.4)
4
AE4
F5
(AE3)
(AE3)
F7
28 EB 5477 EN
Systems
T
Ext. ON Ext. speed 2
F3
(AE2)
BA2
T
T
T
BE3BE2
BA1
F6
F4
Y1Y2
BA2BA3
Speed 1 Speed 2
AA
(AE1)
Set point
T
BE1BE4
(BE7)
F1
F8F2
Specifications in parentheses
can be selected as an alternative