Automation System 5400
Heating and District Heating Controller
TROVIS 5476
Electronics from SAMSON
Mounting and
Operating Instructions
EB 5476 EN
®
Firmware version 2.3x
Edition December 2004
Disclaimer of liability
Disclaimer of liability
We areconstantly developing our products and therefore, reservethe right to change the prod
uct or the information contained in this document at any time without notice.
We do not assume any liability for the accuracy or completeness of these mounting and
operating instructions. Moreover, we do not guaranteethat thebuyer can use the product for an
intended purpose. SAMSON rejects any liability for claims by the buyer, especially claims for
compensation including lost profits or any other financial loss, except the damage was caused
intentionally or by gross negligence. If an essential term of the contract is breached by
negligence, SAMSON’s liability is limited to the foreseeable damage.
Safety instructions
The device may only be assembled, started up or operated by trained and
4
experienced personnel familiar with the product. Proper shipping and
appropriate storage are assumed.
The controller has been designed for use in electrical power systems. For
4
wiring and maintenance, you are required to observe the relevant safety
regulations.
The controller is ready for use with the temperatures and operating schedules preset by the
manufacturer.
On start-up, the current time and date need to be set at the controller (–> section 1.5).
1.1Operating elements
The operating controls are located in the front panel of the controller and protected by a Plexi
glas door.
1.1.1 Operating keys
Changeover key (–> Fig. 11 on page 112)
– Press to switch between operating level and configuration level and from
configuration level to the parameter level
Reset key
Press to reset accessible parameters to their default settings; the controller
must be in the parameter level
Arrow keys (–> Fig. 11 on page 112)
– To scroll within levels
– To change values
– To switch from the parameter level into the configuration level
(press both arrow keys simultaneously)
Enter key
– To access levels
– Access parameters and functions to edit them
– Confirm settings
– Display set points in the info level
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1.1.2 Operating switches
Heating circuit mode selector switch
Automatic mode with switchover between
rated operation and reduced operation or standby mode
Day mode (rated operation)
Night mode (reduced operation) or standby mode
Manual operation: Control valve RK1 open -stationary -closes
Automatic mode with deactivation of DHW heating
Heating circuit(s) deactivated, frost protection only
DHW heating unchanged
Manual operation: Control valve RK2 open -stationary -closes
Operation
Correction switch
Correction of flow temperature set point in times-of-use to become warmer (+)
or colder (–)
ΔT
characteristic)
Adaptation operation only when switch position is at 0
Flow max
= ±4 °C x Gradient of the heating characteristic (±10 °C for 4-point
EB 5476 EN 7
Operation
1.2Operating modes
Day mode (rated operation)
Regardless of the programmed times-of-use,the setpoints relevantfor ratedoperation areused
by the controller.
Night mode (reduced operation)
Regardless of the programmed times-of-use, the set points relevant for reduced operation are
used by the controller.
Automatic mode
During the programmed times-of-use, the controller works in rated operation. Outside these
times-of-use, the controller is in reduced operation, unless control operation is deactivated de
pending on the outdoor temperature. The controller switches automatically between both oper
ating modes.
Manual operation
Valves and pumps can be controlled manually (–> section 3).
The default setting of the circulation pumps(for theheating circuit) is set for constant operation.
+0–
-
-
8 EB 5476 EN
1.3Display
Operation
During operation, the display indicates the current time as well as informationabout the opera
tion of the controller. The times-of-use are represented by black squares below the row of num
bers at the top of the display. Icons indicate the operating status of the controller.
1
16
2
3
4
5
6
7
8 9 10 11 12 13 14 15
1 Automatic operation
2 Day mode (rated oper.)
3 Night mode
OPEN, CLOSED,
Anl 9: Mixer for underfloor
heating circuit
16 Times-of-use
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-
The controller status can be displayed in the operating level (–> section 1.4).
EB 5476 EN 9
Operation
1.4Displaying data
Measured values, set points, times-of-use, public holidays and vacation periods as well as tem
peratures of the connected sensors and their set points can beretrieved anddisplayed inthe op
erating level.
Proceed as follows:
Select value.
The various datapoints appear one after the other on the display depending on the con
figuration (–> Fig. 11 on page 112).
Outdoor temperature
Temperature at flow sensor VF in heating circuit 1, 2
Temperature at return flow sensor RüF1
Room temperature
Temperature at flow sensor VF1 while DHW is active
Temperature at flow sensor in DHW circuit VF2 – VF3
Temperature at DHW sensor VF2
Temperature at storage tank sensors SF1–SF2
Temperature at return flow sensor in DHW circuit RüF2
Temperature at solar collector sensor CF
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-
-
Time schedule for heating
,Time schedule for DHW circuit
Public holidays
Vacation periods
Compare the set point or limit with the actual measured temperature.
By pressing the enter key when the time appears on the display, a status alarm of the
system bus interface appears when the Modbus operation is active.
If the system bus interface is not used accordingly,
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PAUSE
appears on the display.
Operation
1.5Setting the controller time
The current time and date need to be set immediately after start-up and after a power failure
lasting longer than 24 hours.
Display: Date (day.month)
Change date setting.
Confirm date.
Display: Year.
Change year setting.
Confirm year.
Return to the operating level.
Note!
The controller automatically returns to the operating level if the keys are left unpressed for five
minutes.
EB 5476 EN 11
Operation
1.6Setting the times-of-use
Two times-of-use can be set for each day of the week. If only one time-of-use is required, the
start and stop times of the second time-of-use must be programmed to identical times.
The times schedules are set for the required control circuits one after the other in the parameter
level.
Time scheduleDisplay
Heating circuit 1
Heating circuit 2 (Anl 9: underfloor heating circuit)
(second set of parameters after datapoint for vacation mode)
Start first time-of-use7:00 00:00 to 24:00h; in steps of 30 minutes
Stop first time-of-use12:00 00:00 to 24:00h; in steps of 30 minutes
Start second time-of-use12:00 00:00 to 24:00h; in steps of 30 minutes
Stop second time-of-use22:00 00:00 to 24:00h; in steps of 30 minutes
Activate editing mode for times-of-use.
Display: 1–7
Select period/day for which the times-of-use are to be
valid:
1–7 = Monday to Sunday
1–5 = Monday to Friday
6–7 = Saturday to Sunday
1 = Monday, 2 = Tuesday, …, 7 = Sunday
Activate editing mode for period/day.
Display: START;blinks.
Edit start time (steps of 30 minutes).
Confirm start time. Display: STOP
Edit stop time (steps of 30 minutes).
Confirm stop time. Display: START
The second time-of-use is set like the first time-of-use.
To set the times-of-use for each day, repeat the instructions in the fields highlighted in gray.
Exit the datapoint for times-of-use.
Return to the operating level.
Note!
Do not use the 1–7 , 1–5 und 6–7 menus to check the programmed times-of-use. On opening
this period, the times-of-use are reset to their default settings.
Note!
The controller automatically returns to the operating level if the keys are left unpressed for five
minutes.
EB 5476 EN 13
Operation
1.6.1 Entering public holidays
On public holidays, the times-of-use specified for Sunday apply. A maximum of 20 public holi
days may be entered.
The public holidays are set in the parameter level.
Set the function block FB6 = ON to make the programmed public holidays also apply to the
blinks.
Edit public holiday.
Confirm public holiday.
––––
To enter additional public holidays, re-select
(between 31.12 and 01.01) and repeat the
steps in the fields highlighted in gray.
Return to the operating level.
-
Note!
Public holidays that are not assigned to a specific date should be deleted by the end of the year
so that they are not carried on into the following year.
Deleting a public holiday:
Select the holiday you wish to delete in the datapoint for public holidays.
Confirm selection.
Select
– – – –
.
Delete the public holiday.
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Operation
1.6.2 Entering vacation periods
During vacation periods, the controller constantly remains in the reduced operating mode. The
system is monitored for frost. A maximum of 10 vacation periods can be entered.
The vacation periods are set in the parameter level.
Set the function block FB6 = ON to make the programmed vacations also apply to the DHW
To enter additional vacation periods, re-select
the steps in the fields highlighted in gray.
Return to the operating level.
WERange of value
Display: Time,blinks
Select datapoint for vacation periods.
Display:
Open datapoint for vacation periods.
Display: START
– – – –
If applicable, select
.
Activate editing mode for vacation periods.
blinks.
Set start date of vacation period.
Confirm start date of the vacation period.
Display: STOP
Set end of vacation period.
Confirm end of the vacation period.
––––
(between 31.12 and 01.01) and repeat
Note!
Vacation periods that are not assigned to a specific date should be deleted by the end of the
year so that they are not carried on into the following year.
EB 5476 EN 15
Operation
Deleting vacation periods:
Select the vacation period you wish to delete in the datapoint for vacation periods.
Confirm selection.
Select
– – – –
.
Delete vacation period.
1.7Correcting temperature set points
The room temperature for the heating circuit can be adapted to the actually valid conditions at
the correction switch:
Slide correction switch in + direction:
4
The flow temperature is increased and the room temperature becomes warmer.
Slide correction switch in – direction:
4
The flow temperature is reduced and the room temperature becomes cooler.
Note!
The operation of the underfloor heating in system Anl 9 remains unaffected.
16 EB 5476 EN
Start-up
2Start-up
2.1Setting the system code number
10 different hydraulic schematics are available. Each system configuration is represented by a
system code number (Anl). The different schematics are dealt with in section 4. Available con
troller functions are described in sections 5, 6 and 7.
Changing the system code number resets previously adjusted function blocks to their default set
tings (WE). Function block parameters and settingsin theparameter level remain unchanged.
The system code number is set in the configuration level.
Switch to the configuration level.
Display shows: Current system code number,
blink
Activate editing mode for system code number.
“Anl“ blinks on the display.
Set system code number.
Confirm system code number.
Exit the configuration level.
Return to the operating level.
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2.2Activating and deactivating functions
A function is activated or deactivated in the associated function block. The numbers 0 to 24 in
the top row of the display represent the respective function block numbers. When a configura
tion level is opened, the activated function blocks are indicated by a black square on the
right-hand side below the function block number. The first level of the display shows the function
blocks 0 to 23 and the second level shows the status of function blocks 24 to 47.
The function blocks are described in section 12.1.
EB 5476 EN 17
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Start-up
Proceed as follows:
Switch to the parameter level.
Display shows: Time,blinks
Switch to the configuration level.
Display shows: Current system code number,blink.
Select level displaying function blocks 0 to 23 or
Select level displaying function blocks 24 to 47.
Select function block.
Activate editing mode for function block.
The function block number starts to blink.
0 0 0 0 0
If
section 2.4
Activate function block (FB = ON).
An activated function block is indicated by a black square below (right) the function
block number in the top row of the controller display.
or:
Deactivate function block (FB = OFF).
Confirm setting.
If the function block is not closed, further function block parameters can be adjusted.
Proceed as follows:
Make the desired changes and confirm.
If applicable, the next function block parameter is displayed.
Confirm all parameters to exit the opened function block.
To adjust additional function blocks within the configuration level, repeat the steps in the fields
highlighted in gray.
Exit the configuration level.
Return to the operating level.
appears on the display, the key number needs to be entered first. Refer to
Note!
The controller automatically returns to the operating level if the keys are left unpressed for five
minutes.
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Start-up
2.3Changing parameters
Depending on the set system code number and the activated functions, not all parameters listed
in the parameter list in the Appendix (–> section 12.2) might be available.
Proceed as follows:
Switch to the parameter level. Display shows: Time,blinks
Select parameter.
Activate editing mode for parameter.
Parameters which do not allow the editing mode to activated are protected by a key
number. These parameters can only be altered as long as the key number is active af
ter selecting a protected function block (e.g. FB20) (–> section 2.4).
Change parameter.
Confirm parameter setting.
To adjust additional parameters, repeat the steps in the fields highlighted in gray.
Return to the operating level.
Note! Thecontroller automaticallyreturns to the operating level if the keys are left unpressedfor
five minutes.
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2.4Enter key number
Some functions are protected against unintentional or unauthorized access. These functions can
only be activated or deactivated after the valid key number has been entered. The valid key
number for initial start-up can be found on page 106. To avoid unauthorized use of the key
number, remove the page or make the key number unreadable.
Proceed as follows:
0 0 0 0
blinks on the display.
Set valid key number.
Confirm key number.
When the correct key number is entered, the function block to be changed blinks on the
display, whereas the display does not blink when an incorrect key number is entered.
The key number remains active for approx. 5 minutes if the keys are left unpressed
during this time.
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Start-up
2.5Calibrating sensors
The connected sensors are calibrated in the configuration level. The following applies:
FB16 = ON, select “P1000“:Pt 1000 and Pt 100 sensors
4
FB16 = ON, select “ntc“:NTC and Pt 100 sensors
4
FB16 = OFF:PTC and Pt 100 sensors (default setting)
4
The resistance values of the sensors can be found on page 98.
If the temperature values displayed at the controller differ from the actual temperatures, the
measured values of all connected sensors can be changed or readjusted. To calibrate a sensor,
the currently displayed sensor value must be changed such that it matches the temperature (ref
erence temperature) measured directly at the point of measurement.
Perform the calibration in function block FB33. The function block FB33 always remains
activated.
Proceed as follows:
Switch to the parameter level.
Display: Time,blinks
Switch to the configuration level.
Display: Current system code number (Anl),blink
Select function block level 24 to 47.
Select function block FB33.
Activate function block FB33.
Display:
Enter currently valid key number.
Display: Flow sensor, measured temperature
0 0 0 0 0
Flow sensor (VF1)
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If necessary, select other sensors that you want to calibrate.
Outdoor sensor (AF)
Room sensor (RF)
Return flow sensor (RüF1)
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Return flow sensor (RüF2)
Solar circuit collector sensor (CF)
Flow sensor (VF2)
Storage tank sensor (SF1–SF2)
Flow sensor in DHW circuit (VF3)
Activate editing mode for sensor.
Correct measured temperature.
Read the actual temperature directly from the thermometer at the point of measure
ment and enter this value as the reference temperature.
Confirm corrected measured temperature.
Additional sensors are calibrated similarly.
Exit the configuration level.
Return to the operating level.
2.6Resetting to default values
Start-up
-
All parameters and function blocks from any parameter level can be reset to their default settings (WE).
Proceed as follows:
Reset to default settings.
Function blocks and parameters are reset to their default settings (WE).
Note!
Resetting protected parameters to their default settings is only possible when the key number is
still active. The function block settings are kept.
Note!
The controller isready foroperation with its default settings. You just need to set the correctdate
and current time.
EB 5476 EN 21
Manual operation
3Manual operation
Heating circuit and DHW circuit (Anl 9: underfloor heating circuit) can be set to manual mode
at their operating mode selector switches.
Heating circuit mode selector switch
The heating circuit can only be set to manual mode when the DHW/underfloor heating circuit
mode selector switch is not positioned at.
+0–
Anl 1, 2, 3
Anl 4, 5, 6, 11
Anl 7, 8
Anl 9
UP1 on, SLP/TLP off,
valve RK1 opens
UP1 on,
valve RK1 opens
UP1 on,
valve RK2 stationary,
valve RK1 opens
UP1 on, SLP off,
valve RK2 stationary,
valve RK1 opens
UP1 on, SLP/TLP off,
valve RK1 stationary
UP1 on,
valve RK1 stationary
UP1 on,
valve RK2 stationary,
valve RK1 stationary
UP1 on, SLP off,
valve RK2 stationary,
valve RK1 stationary
UP1 off, SLP/TLP off,
valve RK1 closes
UP1 on,
valve RK1 closes
UP1 on,
valve RK2 stationary,
valve RK1 closes
UP1 on, SLP off,
valve RK2 stationary,
valve RK1 closes
UP1 on, SLP on,
valve RK1 stationary,
valve RK2 opens
DHW heating inactiveDHW heating inactive
SLP/TLP on,
valve RK2 stationary
SLP/TLP on,
valve RK1 stationary,
valve RK2 stationary
UP2 on, SLP off,
valve RK1 stationary,
valve RK2 stationary
SLP/TLP on,
valve RK2 closes
SLP/TLP on,
valve RK1 stationary,
valve RK2 closes
UP2 on, SLP off,
valve RK1 stationary,
valve RK2 closes
Note!
In manual mode, frost protection is not guaranteed (–> section 7.2).
22 EB 5476 EN
4Systems
10 hydraulic schematics are available.
Systems
System code number (Anl)
HeatingOutdoor temperature dependent flow temperature control with
Mixing control•••
From the primary circuit••••
From the secondary circuit•••••
in storage tank system••••
in st. tank charging system••••
in instantaneous heating sys.•
DHW heating
Mixing control•
Solar system possible**•••••
*The system Anl 9 is designed for the control a radiator in conjunction with an underfloor heating
circuit.
** The solar circuit is activated with the function block setting FB15 = ON, select “CF“. Further