USER’S MANUAL
HYDRAULIC 4 ROLLS PLATE BENDING MACHINE
4R HSS 320
MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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CE DECLARATION
We as
confirm that the machine
HYDRAULIC 4 ROLLS PLATE BENDING MACHINE
4R HSS 320
Serial Number :
Production Year :
complies with
EC MACHINES DIRECTIVE 98 / 37 / EWG / CEE
REPLACED WITH EC – DIRECTIVES 91 / 368 / EWG ;
93 / 44 EWG ; 93 / 68 CEE
EC – LOW VOLTAGE 73 / 23 / EWG
EC – NOISE LEVEL DIRECTIVES 86 / 188 / EWG
and the machine also harmonized with the standards .
TS EN 60204 Part 1
NAME : MUSTAFA PINARBAŞI
POSITION : PRODUCTION MANAGER
BURSA, ..............................
MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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DANGER OF ELECTRIC |
EMERGENCY STOP |
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GROUNDING SYSTEM |
WORKING VOLTAGE |
ATTENTION
BEFORE OPERATING MACHINE
MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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YOU MUST FOLLOW THESE IMPORTANT STEPS
WRONG
RIGHT
1.Open the cover and check the direction of motor rotation.
2.If motor rotation direction is wrong , then change L1 – L2 cables with each other.
MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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İNDEX |
PAGE NO |
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1 . |
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GENERAL NOTES |
6 |
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2 . |
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IMPORTANT SAFETY TERMS |
7 |
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3 . GENERAL DRAWING OF THE MACHINE |
8 |
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4 . |
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TRANPORTATION |
9 |
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5 . |
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SETUP INSTRUCTIONS |
10 |
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6 . |
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TECHNICAL PROPERTIES |
10 |
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6 |
. 1 TECHNICAL SPECIFICATIONS and STANDARD EQUIPMENTS |
11 |
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7 . |
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OPERATING INSTRUCTIONS |
12 |
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7 |
. 1 |
EXPLANATION OF FOUNDATION PLAN |
13 |
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7 |
. 2 |
EMERGENCY STOP |
14 |
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7 |
. 3 |
THERMAL OVERLOAD or OIL TEMPRATURE |
14 |
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7 |
. 4 |
ELECTRIC CONNECTION |
14 |
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8 . |
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SAFETY DIRECTIVES |
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8 |
. 1 |
DANGER ZONES |
15 |
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8 |
. 2 |
INVERSE ELECTRIC PROTECTION |
15 |
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8 |
. 3 |
EXPLANATION FOR SAFETY SWITCH |
16 |
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8 |
. 4 DROP - END |
17 |
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8 |
. 5 |
IMPORTANT POINTS ON WELDING OPERATION |
18 |
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9 . |
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BENDING OPERATIONS |
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9 |
. 1 PRE - BENDING |
19 |
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9 |
. 2 |
BENDING |
20 - 21 |
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9 |
. 3 |
CONICAL BENDING |
22 - 23 |
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10 |
. PERIODIC CONTROLS |
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10 . 1 PERIODIC CONTROLS and SCHEME |
24 |
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10 . 2 |
LUBRICATION |
25 |
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11 |
. HYDRAULIC MAINTENANCE |
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11 . 1 PERIODICALLY CONTROL THE FILTER |
26 |
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12 |
. HYDRAULIC PLAN and LIST |
27 - 28 |
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13 |
. GENERAL WARRANTY TERMS |
29 |
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MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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1. GENERAL NOTES
Thank you for choosing a Şahinler sheet / Metal Working Machine. We are proud to have you in our long list of satisfied customers all over the world.
In this manual you can find instructions and information about ;
Correct installations of the machine
Description of the functional parts of the machine
Set – up and start – up adjustments
Correct standard and schedules maintenance
Simple safety regulations and accident prevention
Attention : Showing the risks of accident , if instructions are not followed.
Warring : Showing the probable damages to the machine or equipment , if the instructions are not strictly followed
Note : It gives useful information
It is certainly necessary that the operator should read and understand all the attention , warring , note specified in this manual before starting with operation of the machine and before any lubrication or maintenance intervertion.
Remove any protective crates around the machine and read the intructions on related chapters of this manual carefully to set up the machine. If the machine is damaged while transport , immediately take some photographs for insurance claims.
All necessary connection procedure can be found on this manual. Have the machine connected by a qualified electric technician. Our factory is not responsible for damages because of electricity connections.
Your machine is designed and produced to work efficiently and smoothly. To achieve this you should also take care while operating the machine. Regard maintenance sections to have the longest live from your machine. Try and use original spare parts where necessary and most importantly do not overload the machine or do not make any unauthorized modifications.
Take all precautions possible to avoid any personnel injury while using the machine. Keep in mind to Project the third party people around the machine. Refer to safety directives
MACHINE CODE : 4R HSS 320 |
PAGE - 6 - |
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DATE |
: MARCH 2006 |
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2. IMPORTANT SAFETY TERMS
Following instructions are meant for the operator of the machine and it is the end user’s responsibility to make sure that the operator reads and understands the following.
Machine must be used by a trained operator who can notice working risks.
Use the machine according to the factory working rules and directions in catalogue.
Machine is designed for working only in technical capacities which are shown in catalogue. Machine must not be used out of it’s technical capacities. Manufacturer is not responsible for damages that can happen.
Manufacturer is not responsible for the damages that can happen for wrong electricity connections.
Never touch rotating or moving parts.
Keep your working dress or long hair or necklace etc away from rotation parts.
Make sure you know the position of emergency stop buttons on the machine.
In any emergency situation please push the emergency button and follow the emergency rules.
Work with necessary safety clothes if necessary ( safety shoes , glasses , earplugs etc ).
See and understand safety labels on the machine.
Be careful of other people around the machine during operation.
Never modify electric units and table
Do not remove any electronic or mechanical parts of the machine.
Do not make any modifications on the machine without manufacturer’s acceptance. These modifications can effect the machine safety specifications and CE regulations.
Do not overload the machine
Switch off the machine when not working.
Be extremely careful during transport or replacement of the machine and follow transport instructions in the manual to safely handle the machine.
During the bending operation do not touch and approach the material.
Do not operate the machine in rusty places and do not use rust materials.
MACHINE CODE : 4R HSS 320 |
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DATE |
: MARCH 2006 |
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3. GENERAL DRAWING OF THE MACHINE
MACHINE CODE : 4R HSS 320 |
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: MARCH 2006 |
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4. TRANSPORTATION
Machine must be carried with crane and must be lift up from the centre of gravity. Keep away from sudden actions that damage the machine.
Customer must control the machine functions after transportation to see if everything is O.K.
Always carry and lift up the machine following Shown points. Take precaution on the carrying and lifting situations.
If the machine’s balance position is not suitable set it to the suitable position.
Lift up the machine carefully keep away from sudden speed and sudden side changing’s.
In the mounting place move slowly when the machine touch with the floor.
Machine Type |
Weight |
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4R HSS 20 - 320 |
9 Ton |
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4R HSS 25 - 320 |
11 Ton |
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4R HSS 30 - 320 |
13 Ton |
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4R HSS 40 - 320 |
16 Ton |
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MACHINE CODE : 4R HSS 320 |
PAGE - 9 - |
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DATE |
: MARCH 2006 |
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5.SETUP INSTRUCTIONS
Control the electricity Lines before the machine arrives.
For machine place consider your best and easy production area
Machine mounting floor must be flat , strong and without holes. Defective and insecure places can spoil machine balance.
Provide a suitable and enough lightened place
Make sure that your machine is balanced on the ground.
6.TECHNICAL PROPERTIES
Model |
Unit |
4R HSS 20 |
4R HSS 25 |
4R HSS 30 |
4R HSS 40 |
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320 |
320 |
320 |
320 |
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Without Prebending Ø x 5 |
mm |
25 |
20 |
16 |
10 |
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Diameter |
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With Prebending Ø x 5 |
mm |
20 |
16 |
12 |
8 |
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Without Prebending |
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Ø x 1,5 |
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With Prebending Ø x 1,5 |
mm |
16 |
12 |
10 |
6 |
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Diameter |
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Bottom Roll Diameter |
Ø mm |
320 |
320 |
320 |
320 |
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Side Rolls Diameter |
Ø mm |
240 |
240 |
240 |
240 |
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Motor Power |
Kw |
18 , 5 |
18 , 5 |
18 , 5 |
18 , 5 |
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Working Speed |
m/Min |
1,5 - 5 |
1,5 - 5 |
1,5 - 5 |
1,5 - 5 |
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Machine Dimensions |
mm |
4700x1800x1900 |
5200x1800x1900 |
5700x1800x1900 |
6700x1800x1900 |
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Roll Lenght |
mm |
2050 |
2550 |
3100 |
4100 |
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Useful Lenght |
mm |
2000 |
2500 |
3000 |
4000 |
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Weight |
Kg |
9000 |
11000 |
13000 |
16000 |
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Note : Machine dimensions are approximate.
MACHINE CODE : 4R HSS 320 |
PAGE - 10 - |
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DATE |
: MARCH 2006 |
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6 . 1 TECHNICAL SPECIFICATIONS AND STANDARD EQUIPMENT’S
The machine is particularly suitable for medium plate for the production of ferrules in automatic cycle with or without cnc system varying radiused parts with or without axis interpolation.
Bottom pinching roll with hydraulic positioning.
Two lateral rolls with double pinch pyramid action ( Bottom pinching and lateral rolls with balancing system to guarantee perfect parallelism and high quality production ).
Top roll is driven by hydraulic motor coupled to the planetary speed reducer.
Movement of the lateral rolls is carried out by means of pistons.
Digital displays are provided for locating setting of roll positions.
Hydraulic drop end for ease of cylinder removal.
All control operations are conveniently located on an independent control console.
Steel welded heavy frame construction , thermally stress relieved
Induction hardened rolls are of high tensile carbon steel forging , heat treated and submitted ton on destructive structure controls.
Conical bending device.
Hydraulic elements ; motor and pump group , pressure valves , solenoid valves , oil display and etc. Bosch , Rexroth or Duplomatic used.
Emergency system ; safety string barrier around the machine and emergency push button
Electric equipment’s ; Siemens or Telemecanique
Machine equipped with two speed working system which is controlled from independent control console.
Built according to EC safety directives ( CE Mark )
User’s manual
Roll material is SAE 1050 and it is hardened
MACHINE CODE : 4R HSS 320 |
PAGE - 11 - |
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DATE |
: MARCH 2006 |
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7. OPERATING INSTRUCTIONS
Your machine is equipped with a phase sequencer. If the electric connection is wrong the machine will not start up . Reverse the main electric cables and try again.
When you see the power on indicator press the start button. The motor should start up and after a few seconds you should hear the machine running.
Test the movements of the machine by pressing rotation and piston buttons.
No |
Button Name |
No |
Button Name |
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1 |
Switch On / Off |
12 |
Pinching Roll Conical Up - Down |
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2 |
Start Button |
13 |
Pinching Roll Up - Down |
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3 |
Stop Button |
14 |
Oil Temperature Indicator |
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4 |
Rolls Clock Wise Rotation Button |
15 |
Right Support Up - Down |
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5 |
Digital Read - Outs |
16 |
Right Roll Conical |
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6 |
Power On |
17 |
Right Roll Up - Down |
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7 |
Left Support Up - Down |
18 |
Reset |
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8 |
Left Roll Conical Up - Down |
19 |
Fast - Slow Rotation Swich |
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9 |
Left Roll Up - Down |
20 |
Bracket Open - Close Swich |
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10 |
Emergency Stop |
21 |
Rolls Counter Clock Wise Rotation Button |
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11 |
Lift Up - Down |
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MACHINE CODE : 4R HSS 320 |
PAGE - 12 - |
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DATE |
: MARCH 2006 |
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7 . 1 EXPLANATION OF FOUNDATION PLAN
Before proceeding to the bending operation in the machine, open the bracket on the front part and verify if the upper roll enters the bracket in a symmetrical manner. If there is any deviation, first of all adjust such deviation through the balancing bolts in the safe and then start to work.
WRONG |
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RIGHT |
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MACHINE CODE : 4R HSS 320 |
PAGE - 13 - |
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DATE |
: MARCH 2006 |
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7 . 2 EMERGENCY STOP
The machine has one emergency stop and emergency stop wire around the machine If the machine is stopped by pushing one of these the PLC must be Reset before starting
Release the emergency stop button or switch on the emergency wire
Push Reset button
Push start button.
7 . 3 THERMAL OVERLOAD OR OIL TEMPERATURE
If the thermal overload indicator is on it means the motor is disabled by the system to protect it from burning. The motor is overheated due to a problem and must cool down before restarting. Do not restart the motor at least 10 minutes. Let it cool down and try to find the problem. Do not restart the machine until the problem is solved.
7 . 4 ELECTRIC CONNECTION
Please bring the plug near the machine and connect like as shown below.
MACHINE CODE : 4R HSS 320 |
PAGE - 14 - |
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DATE |
: MARCH 2006 |
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8. SAFETY DIRECTIVES
The ŞAHİNLER A.Ş. four – roll plate bending machine is supplied with necessary guards to protect from injuries by worm – type gearbox and other gears. The only other area which needs to carefully monitored during use is the rotational area of the rolls.
8 . 1 DANGER ZONES
The below shown danger zones must be kept clear during operation
8 . 2 INVERSE ELECTRIC PROTECTION
If the electrical connection of the machine is
wrong the phase protection device activates and 
YELLOW - OK cuts off any electric supply to protect the hydraulic
pumps from inverse rotating and burning out. Only when its connected Correct the relay light will light up and the machine will operate
MACHINE CODE : 4R HSS 320 |
PAGE - 15 - |
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DATE |
: MARCH 2006 |
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8 . 3 EXPLANATION FOR SAFETY SWITCH
The machine has been equipped with a security switch and wire for the operators safety when the safety wire is pushed it pulls the below shown ring this act as emergency stop and stops all machine activity.
GREEN LINE
To restart the blue knob ( fig. 1 )While pulling the safety wire when engaged you should see green
( fig. 2 )line under the blue knob
Now you can restart the machine from control panel.
BLUE BUTTON 
Safety switch’s on and off positions as given below
Switch on position.
Switch off position
MACHINE CODE : 4R HSS 320 |
PAGE - 16 - |
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DATE |
: MARCH 2006 |
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The safety wire comes unassembled for packing reasons and must be assembled by the customer as shown above to completely surround the machine
8 . 4 DROP - END
If for any reason emergency button is used during opening and closing of the drop end arm , it will stop instantly
After the emergency button is released and Reset button is pushed you must use the start button to restart the machine.
Emergency stop pushed
Emergency stop released
Reset pushed
Start pushed
MACHINE CODE : 4R HSS 320 |
PAGE - 17 - |
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DATE |
: MARCH 2006 |
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