SAF XL-LG315-01 User Manual

LANDING
RETRACT
TRAILER
COUNTER CLOCKWISE
H
IGH
C
LOCKWISE
EXTEND
LOW
TRAILER
COUNTER CLOCKWISE
LOW
CLOCKWISE
HIGH
RETRACT
EXTEND
OPERATING, MAINTENANCE, AND REPAIR PROCEDURES
GEAR
Formula 150 Landing Gear (Manufactured after March 1, 2000)
Do not deviate from these instructions. Any changes or deviations will void all warranties, expressed or implied, unless written consent is first obtained from the factory.
OPERATION OF HOLLAND FORMULA 150 LANDING GEAR:
NOTE: Holland Formula 150 2-speed gearbox has high
• Always grip crank handle securely.
• Always grip crank handle securely with both hands before shifting.
CAUTION
• Never shift landing gear under load.
• Never leave the crank unsecured.
• Never raise or lower a loaded trailer in high gear.
TO EXTEND:
On outside mounted landing gear, engage the crank with the crankshaft and turn the crank clockwise. Inside mounted landing gear are extended by turning the crank counter­clockwise. Using high gear, lower the landing gear until the pads make contact with the gr the fifth wheel, shift to low gear and crank an additional four to eight turns. Leave the landing gear in low gear and store the crank handle in the holder provided.
ound. To reduce the load on
Before operating, identify the mounting style of your land­ing gear — inside or outside mount (
see figures below).
OUTSIDE MOUNT
• Push crank handle in for
• Pull crank handle out for
• Turn crank:
Counterclockwise = extend Clockwise = retract
low speed.
high speed.
INSIDE MOUNT
TO RETRACT:
On outside mounted landing gear crankshaft and turn the crank counterclockwise. Inside mounted landing gear are retracted by turning the crank clockwise. Retract the landing gear using low gear until unloaded. Then shift to high gear and continue cranking until fully retracted. Leave the crankshaft engaged to prevent road vibration wind-down. Store the crank in the holder provided.
XL-LG315-01 1
, engage crank with
• Push crank handle in for high speed.
• Pull crank handle out for n crank:
ur
T
Counterclockwise = retract Clockwise = extend
low speed.
MAINTENANCE:
LUBRICATION:
Although Formula 150 landing gear are adequately greased and packed with high quality lubricants when manufactured, it may be necessary to periodically supplement this lubrication to maintain satisfactory performance for your particular application.
1. Lube both legs with a molybdenum-type grease through the grease fittings and access holes provided in the legs two times a year or as required. Add one quarter pound grease at each grease fitting.
. Lube 2-speed gears through the grease fitting in the
2
gearbox two times a year or as required. Add one quarter pound grease at each grease fitting.
S
INGLE SPEED LEG DISMANTLING PROCEDURE:
. Remove landing gear from trailer.
1
2. Remove rust from projecting end(s) of shaft (11), and lubricate for easy removal.
3. Remove screws (5), cover (6), and gasket (7).
4. Tap out pins (8) from shaft (11). Remove shaft (11),
inion gear (10) and key (9).
p
5. Tap out pin (14) from top of screw.
. Remove washer (15).
6
7. Slip pin (14) out of elevating screw and remove. Remove washer (15).
8. Upper leg (2) and lower leg (1) can now be separated.
9. Remove bushing (16).
10. Remove bearing (17) and collar (18) from lower leg (1).
DO NOT use lubricants containing teflon.
WARNING
TROUBLE SHOOTING — HARD TURNING LANDING GEAR — CHECK THE FOLLOWING:
1. Binding cross shaft. Bolts in the cross shaft must not be overtightened to prevent lateral movement of the cross shaft.
2. To determine which leg turns hard, remove the cross shaft and operate each leg individually.
3. Landing gear may be bent or damaged.
4. Alignment–legs must be parallel and extend and retract evenly.
5. Legs and gearbox may need additional lubrication.
6. If crankshaft holder or extension are used, check for alignment with crankshaft.
7. If a through-axle is used, check for binding where the axle goes through the legs.
8. Binding shaft bushings–bushings must have adequate clearance for operation. Check mounting for proper clearance.
9. Examine nut and screw assembly for damage caused by dropping of the trailer.
TROUBLE SHOOTING—GENERAL:
Follow the dismantling and assembly instructions in this manual.
If crankshaft jams or skips while tur (10 & 13) and all gearbox gears for wor missing teeth.
If the landing gear will not stay in gear while cranking–check the condition of shifter spring (29), shifter gr Replace as required.
2
ooves in crankshaft (27) and cluster gear (28).
ning–examine parts
n, broken, or
2-SPEED GEARBOX LEG DISMANTLING PROCEDURE:
1. Remove landing gear from trailer.
2. Remove nut (19), bolt (20), washers (21), and crank handle (22).
3. Remove rust from shafts (27) and (32), and lubricate to ease removal.
4. Remove nuts (23) and bolts (24) from gearbox.
5. Remove gearbox cover (25) and gasket (26).
6. Remove shaft (27) with gear (28) assembled. To remove gear from shaft, remove roll pin (30), and slide gear from shaft (27). Remove pin (31) from shaft (27).
7. Remove screw (5) and shifter spring (29).
8. Remove screws (5), cover (6), and gasket (7).
9. Drive pins (8) from shaft (32).
10. Remove gear (10) and washer (12). Remove spacer (37), gear (33), key (9), and spacer (16).
11. Follow procedures outlined in steps 6 through 10 in "Single Speed Leg Dismantling Procedure," to finish leg dismantling.
12. Remove bushings (34) or (35) if required.
SINGLE SPEED LEG ASSEMBLY PROCEDURE:
1. Replace all worn or broken parts.
, followed by
2. Place collar (18) on elevating scr
3. Place upper leg (2) over lower leg (1). Press down until
4. Install washer (15) and slip pin (14) in hole in the
5. Place the shims (12) and pinion gear (10) on top of the
5.
ust bearing (17). Note: Contoured side of collar
thr must face down.
hole in the elevating screw is clearly visible through the hole in the bearing block in the upper leg (2).
elevating scr it so that the slot on the bottom of the gear captures pin (14).
bevel gear with the roll pin hole in the pinion gear facing up.
Install shaft (11) in outer leg (2) through shims (12) and gear (10), making certain gear is oriented as shown in the exploded view. Initially start with two shims.
ew. Install bevel gear (13) and position
ew
continued
SINGLE SPEED LEG ASSEMBLY
SQUARE
SQUARE
TRAILER
END
VIEW
SQUARE
CORRECT
TRAILER
END
VIEW
PROCEDURE (continued):
. Put key (9) into slot on shaft (11). Slide gear (10) over
7
ey (9) on shaft (11). Check for free movement by
k rotating shaft (11) (minimum end play 1/32"). It may be necessary to add or remove shims.
8. Fill with permanent type grease (1 pound capacity).
9. Install gasket (7), cover (6) and screws (5). Check to see that the gears turn freely.
0. Install landing gear on trailer. Adjust both legs to
1
the same extended length and install cross shaft (36), bolts (20) and nuts (19). Cross shaft must have enough end play and must rotate freely–adjust bolts accordingly. Mounting bolts should be torqued to 100 ft-lbs minimum.
GEARBOX LEG ASSEMBLY PROCEDURE:
1. Replace all worn and broken parts.
2. Install bushings (34) or (35) if removed.
3. Follow steps 3 through 5 in "Single Speed Assembly Procedure," above.
4. Install gear (33) on shaft (32).Put key (9) into slot on shaft (32) and slide gear (33).
5. Insert shaft (32) through top hole in gearbox. Slide washer (12) onto shaft inside upper leg (3). Position gear (10) on top of gear (13), making certain gear is oriented as shown in the exploded view, with hole facing up. Check for free movement (minimum 1/32" end play).
6. Fill with 1 pound of permanent type grease. Install gasket (7), cover (6), and screws (5).
7. Insert pin (31) in shaft (27). Slide gear (28) on shaft (27) until pin engages in slot on gear (28). Then insert pin (30) in front of gear (28).
Pin (30) must not extend more than 1/8" above the shaft surface.
WARNING
. Install shifter spring (29) and locate with screw (5)
8
nstalled loosely into gearbox.
i
9. Insert shaft (27) through shifter spring (29) and lower hole of gearbox. Tighten screw (5). Slide shaft (27) in until spring seats in either groove in shaft (27) and
as full tooth engagement with gear (33).
h
10. Lubricate gears with 1 pound of permanent type grease. Install gasket (26), cover (25), bolts (24) and nuts (23). Tighten to 10 ft-lbs torque.
11. For installation, refer to step 11 in "Single Speed Leg Assembly Procedure."
ALIGNMENT:
Using a square, check that both landing gear legs are square with the trailer and parallel with each other as shown. Bent or damaged legs are an indication of possible damage to the lift screw, lift nut or other internal compo­nents and should be replaced.
See page 4 for Exploded View and Parts List
CHART 1: Shaft Requirements
VEL
TRA
CODE
1 – 17˝ TRAVEL 2 - 19˝ TRAVEL
TRAVEL MTG ITEM (11) ITEM (32) ITEM (27)
CODE CODE PART NO. PART NO. PART NO.
1 A LG2127 LG2099 XA-06226-A 1 B LG2127-10 LG2099-10 XA-06226-B 1 C LG2127-20 LG2099-20 XA-06226-C 1 2 2 B LG2127-10 LG2099-10 XA-06226-B 2 C LG2127-20 LG2099-20 XA-06226-C 2 D LG2127-30 LG2099-30 XA-06226-C
LG2127-30 LG2099-30 XA-06226-C
D A
LG2127
LG2099
This product is cover without giving prior notice, to change specifications and dimensions as designs ar
ed by Holland’
FOOTW
XA-06226-A
ARE
CODE
mula 150 5-year parts and 2-year labor warranty. Holland reserves the right,
s For
MOUNTING
CODE
A – UNIVERSAL B – INSIDE
OUTSIDE
C – D – OUTSIDE,
EXTRA LONG
CHART 2: Inner Leg and Outer Leg
1 – 17˝ TRAVEL 2 - 19˝ TRAVEL
TRAVEL FTWR ITEM (1) ITEM (2) ITEM (3)
CODE CODE* PART NO. PART NO. PART NO.
1 T LG2135-01 LG2093-02 LG2136-02 1 U LG2129-01 LG2093-01 LG2136-01 1 V LG2129-01 LG2093-01 LG2136-01 1 1 2 T LG2135-02 LG2093-03 LG2136-03 2 U LG2129-02 LG2093-02 LG2136-02 2 2 X LG2129-02 LG2093-02 LG2136-02 2 Y LG2129-02 LG2093-02 LG2136-02
VEL
TRA
CODE
LG2129-01 LG2093-01 LG2136-01
X
LG2129-01
Y
V LG2129-02 LG2093-02 LG2136-02
LG2093-01
ed or improved.
e alter
MOUNTING
CODE
LG2136-01
FOOTW
CODE
* FOOTWARE
CODE
LEGEND
10˝ Diameter
T
Shockfoot Heavy Duty Skid
U
Foot, 10x10x4 Low Profile Skid
V
Foot, 10x10x2 No Footware
X Y Skid Foot
10x10x41/
2
ARE
1
2
/
3
5
6 5 7
13
14 15
38
10
12
11
9
20
8
4
17 18
1
1
19
1
4
5
6 5
7 13
15
OPTIONAL
46
48 49 50
47
34
10
12
8
32
9
8
19
28
30
31
35
5
27
29
33
9
16
26
23
(5 req.)
25
24
(5 req.)
34
35
37
38
4
20
21
19
22
44
45
39
41
36
42
43
38
40
2
3
F
150 EXPLODED VIEW for Parts Manufactured AFTER March 1, 2000
1 See chart 2 (over) 2 Inner leg and screw assembly 2 See chart 1 (over) 1 Single speed outer leg 3 See chart 1 (over) 1 2-speed outer leg 4 LG0266 2 Brace ear 5 XB-STS-008-11 5 Self-tapping screws 6 XA-06218 2 Upper leg cover 7 XB-LG0893 2 Leg cover gasket 8 XB-SP-014-27 4 .25˝ x 1.50 spring pin 9 XB-KEY-018-02 3 Woodruff key 10 XB-LG1823-01 2 Pinion gear 11 See chart 1 (over) 1 Single speed drive shaft 12 XB-PW-016-19 2 Washer 13 XA-LG0570 2 Bevel gear 14 XB-GP-052-21 2 .38˝ x 2˝ groove pin 15 XB-PW-016-62 2 Washer 16 LG2126 1 Spacer 17 XB-BRG-013-77 2 Thrust bearing 18 XB-LG0544 2 Collar 19 XB-SLN-012-04 5 .38˝-16 locknut 20 XB-HHC-050-42 3 .38˝-16 x 2.25 hex bolt 21 XB-PW-016-03 2 .38˝ flat washer 22 XA-01918 1 Crank handle assy. 23 XB-3103 5 .25˝-28 locknut 24 XB-CX-14-28-F-58 5 .25˝-28 x .62˝ hex bolts 25 XA-06224-A 1 Gearbox cover
Copyright © September 2002 • The Holland Group, Inc.
Holland USA, Inc. Facilities:
Denmark, SC Warrenton, MO Dumas, AR Whitehouse Station, NJ Holland, MI Wylie, TX Muskegon, MI
Ph: 888-396-6501 Fax:800-356-3929
Holland International,
Holland, MI Phone: 616-396-6501
ax:
F
Inc.
616-396-1511
ITEM PART NUMBER NO. PART NAMEITEM PART NUMBER NO. PART NAME
26 XB-01791 1 Gearbox cover gasket 27 See chart 1 (over) 1 Crank shaft 28 XA-0306-1 1 Drive cluster gear .88˝ bore 29 XB-03370-1 1 Shifter spring 30 XB-21-S-187-1000 1 Roll pin .19˝ x 1˝ 31 XA-01792 1 Pin 32 See chart 1 (over) 1 2-speed drive shaft 33 LG2131-02 1 Driven cluster gear (1˝ bore) 34 XB-0307-PM 2 Bearing (1˝ diameter) 35 XB-0308-PM 2 Bearing (.88˝ diameter) 36 LG0094-6825 1 Cross shaft 37 LG2125 1 Tube spacer 38 XB-GRF-022-16 5 Lube fitting 39 LG0056 2 Skid foot (2.00˝ high) 40 LG0055 2 Skid foot (4.5˝ high) standard 41 LG0055-01 2 Skid foot (4.5˝ high) hvy. duty 42 LG0070-02 2 Axle 43 XB-HHC-050-69 2 .38˝-16 x .75˝ hex bolt 44 XB-LG0085 1 Crank holder 45 XA-01918-1 1 Extra long crank (optional) 46 LG0086-01 1 Crank hanger (optional) 47 XA-02195 1 Extension bracket (optional) 48 XA-02198-2 1 Short ext. shaft (optional) 49 XA-02198-1 1 Long ext. shaft (optional) 50 XA-02197 1 Coupling
Holland Hitc
Woodstock, Ontario • Canada Phone: 519-537-3494
ax:
F
h of Canada,
800-565-7753
Ltd.
Holland Equipment,
Norwich, Ontario • Canada Phone: 519-863-3414
ax:
F
Ltd.
519-863-2398
Holland Hitc
Surrey, British Columbia • Canada Phone: 604-574-7491
ax:
F
h
604-574-0244
Western, Ltd.
4
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