SAF XL-LG315-01 User Manual

LANDING
RETRACT
TRAILER
COUNTER CLOCKWISE
H
IGH
C
LOCKWISE
EXTEND
LOW
TRAILER
COUNTER CLOCKWISE
LOW
CLOCKWISE
HIGH
RETRACT
EXTEND
OPERATING, MAINTENANCE, AND REPAIR PROCEDURES
GEAR
Formula 150 Landing Gear (Manufactured after March 1, 2000)
Do not deviate from these instructions. Any changes or deviations will void all warranties, expressed or implied, unless written consent is first obtained from the factory.
OPERATION OF HOLLAND FORMULA 150 LANDING GEAR:
NOTE: Holland Formula 150 2-speed gearbox has high
• Always grip crank handle securely.
• Always grip crank handle securely with both hands before shifting.
CAUTION
• Never shift landing gear under load.
• Never leave the crank unsecured.
• Never raise or lower a loaded trailer in high gear.
TO EXTEND:
On outside mounted landing gear, engage the crank with the crankshaft and turn the crank clockwise. Inside mounted landing gear are extended by turning the crank counter­clockwise. Using high gear, lower the landing gear until the pads make contact with the gr the fifth wheel, shift to low gear and crank an additional four to eight turns. Leave the landing gear in low gear and store the crank handle in the holder provided.
ound. To reduce the load on
Before operating, identify the mounting style of your land­ing gear — inside or outside mount (
see figures below).
OUTSIDE MOUNT
• Push crank handle in for
• Pull crank handle out for
• Turn crank:
Counterclockwise = extend Clockwise = retract
low speed.
high speed.
INSIDE MOUNT
TO RETRACT:
On outside mounted landing gear crankshaft and turn the crank counterclockwise. Inside mounted landing gear are retracted by turning the crank clockwise. Retract the landing gear using low gear until unloaded. Then shift to high gear and continue cranking until fully retracted. Leave the crankshaft engaged to prevent road vibration wind-down. Store the crank in the holder provided.
XL-LG315-01 1
, engage crank with
• Push crank handle in for high speed.
• Pull crank handle out for n crank:
ur
T
Counterclockwise = retract Clockwise = extend
low speed.
MAINTENANCE:
LUBRICATION:
Although Formula 150 landing gear are adequately greased and packed with high quality lubricants when manufactured, it may be necessary to periodically supplement this lubrication to maintain satisfactory performance for your particular application.
1. Lube both legs with a molybdenum-type grease through the grease fittings and access holes provided in the legs two times a year or as required. Add one quarter pound grease at each grease fitting.
. Lube 2-speed gears through the grease fitting in the
2
gearbox two times a year or as required. Add one quarter pound grease at each grease fitting.
S
INGLE SPEED LEG DISMANTLING PROCEDURE:
. Remove landing gear from trailer.
1
2. Remove rust from projecting end(s) of shaft (11), and lubricate for easy removal.
3. Remove screws (5), cover (6), and gasket (7).
4. Tap out pins (8) from shaft (11). Remove shaft (11),
inion gear (10) and key (9).
p
5. Tap out pin (14) from top of screw.
. Remove washer (15).
6
7. Slip pin (14) out of elevating screw and remove. Remove washer (15).
8. Upper leg (2) and lower leg (1) can now be separated.
9. Remove bushing (16).
10. Remove bearing (17) and collar (18) from lower leg (1).
DO NOT use lubricants containing teflon.
WARNING
TROUBLE SHOOTING — HARD TURNING LANDING GEAR — CHECK THE FOLLOWING:
1. Binding cross shaft. Bolts in the cross shaft must not be overtightened to prevent lateral movement of the cross shaft.
2. To determine which leg turns hard, remove the cross shaft and operate each leg individually.
3. Landing gear may be bent or damaged.
4. Alignment–legs must be parallel and extend and retract evenly.
5. Legs and gearbox may need additional lubrication.
6. If crankshaft holder or extension are used, check for alignment with crankshaft.
7. If a through-axle is used, check for binding where the axle goes through the legs.
8. Binding shaft bushings–bushings must have adequate clearance for operation. Check mounting for proper clearance.
9. Examine nut and screw assembly for damage caused by dropping of the trailer.
TROUBLE SHOOTING—GENERAL:
Follow the dismantling and assembly instructions in this manual.
If crankshaft jams or skips while tur (10 & 13) and all gearbox gears for wor missing teeth.
If the landing gear will not stay in gear while cranking–check the condition of shifter spring (29), shifter gr Replace as required.
2
ooves in crankshaft (27) and cluster gear (28).
ning–examine parts
n, broken, or
2-SPEED GEARBOX LEG DISMANTLING PROCEDURE:
1. Remove landing gear from trailer.
2. Remove nut (19), bolt (20), washers (21), and crank handle (22).
3. Remove rust from shafts (27) and (32), and lubricate to ease removal.
4. Remove nuts (23) and bolts (24) from gearbox.
5. Remove gearbox cover (25) and gasket (26).
6. Remove shaft (27) with gear (28) assembled. To remove gear from shaft, remove roll pin (30), and slide gear from shaft (27). Remove pin (31) from shaft (27).
7. Remove screw (5) and shifter spring (29).
8. Remove screws (5), cover (6), and gasket (7).
9. Drive pins (8) from shaft (32).
10. Remove gear (10) and washer (12). Remove spacer (37), gear (33), key (9), and spacer (16).
11. Follow procedures outlined in steps 6 through 10 in "Single Speed Leg Dismantling Procedure," to finish leg dismantling.
12. Remove bushings (34) or (35) if required.
SINGLE SPEED LEG ASSEMBLY PROCEDURE:
1. Replace all worn or broken parts.
, followed by
2. Place collar (18) on elevating scr
3. Place upper leg (2) over lower leg (1). Press down until
4. Install washer (15) and slip pin (14) in hole in the
5. Place the shims (12) and pinion gear (10) on top of the
5.
ust bearing (17). Note: Contoured side of collar
thr must face down.
hole in the elevating screw is clearly visible through the hole in the bearing block in the upper leg (2).
elevating scr it so that the slot on the bottom of the gear captures pin (14).
bevel gear with the roll pin hole in the pinion gear facing up.
Install shaft (11) in outer leg (2) through shims (12) and gear (10), making certain gear is oriented as shown in the exploded view. Initially start with two shims.
ew. Install bevel gear (13) and position
ew
continued
Loading...
+ 2 hidden pages