40L 1.8HP OIL FREE DIRECT DRIVE
UPRIGHT AIR COMPRESSOR
OPERATOR'S MANUAL
ORIGINAL INSTRUCTIONS
1
Important! It is essential you read the instructions in this manual before starting and
Subject to technical modications.
operating this machine.
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1. Handle
Fig. 2
Fig. 3
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Fig. 3Fig. 4
Fig. 6
Fig. 5
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8
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12
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2. Regulated pressure gauge
3. Quick connect coupler
4. Pressure relief valve
5. Check valve
6. Tank pressure gauge
7. Pressure regulator knob
8. Wheel
9. Air lter assembly
10. Reset button
11. Air tank
12. Rubber foot
13. Hex nut
14. Flat washer
15. Bolt
16. Axle bolt
17. Wheel axle cover
18. To close
Fig. 1
61
DESCRIPTION
19. Quick connect air tting
20. Quick coupler
21. On
22. Off
23. To open
24. Drain valve lever
25. Air lter housing
26. Air lter
27. Air lter cover
28. Wing nut
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8
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4
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Fig. 2
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12
Fig. 3
Fig. 3Fig. 4
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Fig. 5
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12
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Fig. 6
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1716
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Fig. 7
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Fig. 8
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Fig. 9Fig. 10
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22
21
Fig. 11
10
Fig. 13
Fig. 12
Fig. 14
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GENERAL SAFETY WARNINGS
WARNING
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
re and/or serious personal injury.
Read all instructions.
Know your power tool. Read the operator's manual
carefully. Learn the applications and limitations as well as
the specic potential hazards related to this tool.
WORK AREA SAFETY
■ Keep work area clean. Cluttered areas and benches
invite accidents. Do not leave tools or pieces of wood
on the tool while it is in operation.
■ Do not use in dangerous environments. Do not use
power tools in damp or wet locations or expose to rain.
Keep the work area well lit.
■ Keep children and visitors away. All visitors should
wear safety glasses and be kept a safe distance from
work area. Do not let visitors contact tool or extension
cord while operating.
■ Never use in an explosive atmosphere. Normal
sparking of the motor could ignite fumes.
ELECTRICAL SAFETY
■ Guard against electrical shock by preventing body
contact with grounded surfaces, e.g., pipes, radiators,
ranges, refrigerator enclosures.
■ Do not abuse cord. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
■ Should any electrical component of the tool fail
to perform properly, shut off the power switch,
remove the plug from the power source and
replace before resuming operation.
■ Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
PERSONAL SAFETY
■ Stay alert and exercise control. Watch what you are
doing and use common sense. Do not operate tool
when you are tired. Do not rush.
■ Dress properly. Do not wear loose clothing, neckties,
or jewellery that can get caught and draw you into
moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
■ Always wear safety glasses with side shields.
Everyday eyeglasses have only impact-resistant
lenses; they are not safety glasses.
■ Protect your lungs. Wear a face or dust mask if the
operation is dusty.
■ Protect your hearing. Wear hearing protection during
extended periods of operation.
■ Do not overreach. Keep proper footing and balance
at all times.
■ Remove adjusting keys and wrenches. Form habit of
checking to see that keys and adjusting wrenches are
removed from tool before turning it on.
AIR COMPRESSOR USE AND CARE
■ Do not exceed the pressure rating of any component
in the system.
■ Protect material lines and air lines from damage or
puncture. Keep hose and power cord away from sharp
objects, chemical spills, oil, solvents, and wet floors.
■ Check hoses for weak or worn condition before each
use, making certain all connections are secure. Do not
use if defect is found. Purchase a new hose or notify
an authorized service center for examination or repair.
■ Release all pressures within the system slowly. Dust
and debris may be harmful.
■ Store idle air compressors out of the reach of children
and other untrained persons. Air compressors are
dangerous in the hands of untrained users.
■ Maintain air compressors with care. Follow
maintenance instructions. Properly maintained
products are easier to control.
■ Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the product’s operation. If damaged, have the
air compressor serviced before using. Many accidents
are caused by poorly maintained products.
■ Keep the exterior of the air compressor dry, clean,
and free from oil and grease. Always use a clean
cloth when cleaning. Never use brake fluids, gasoline,
petroleum-based products, or any strong solvents to
clean the unit. Following this rule will reduce the risk of
deterioration of the enclosure plastic.
SERVICE
■ When servicing use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
Save these instructions. Refer to them frequently and
use them to instruct other users. If you loan someone
this tool, loan them these instructions also.
AIR COMPRESSOR SAFETY WARNINGS
■ Know your air compressor. Read operator’s manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
product. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
■ Use the product on a flat, stable ground surface.
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■ Drain tank of moisture after each day's use. If unit will
not be used for a while, it is best to leave drain valve
open until such time as it is to be used. This will allow
moisture to completely drain out and help prevent
corrosion on the inside of tank.
■ Risk of fire or explosion. Do not spray flammable liquid
in a confined area. Spray area must be well ventilated.
Do not smoke while spraying or spray where spark or
flame is present. Keep compressors as far from the
spraying area as possible, at least 10 m (33 feet) from
the spraying area and all explosive vapors.
■ Risk of bursting. Do not adjust regulator to result
in output pressure greater than marked maximum
pressure of attachment. Do not use at pressure
greater than 8 bar.
■ If connected to a circuit protected by fuses, use time
delay fuses with this product.
■ To reduce the risk of electric shock, do not expose to
rain. Store indoors.
■ Inspect tank yearly for rust, pin holes, or other
imperfections that could cause it to become unsafe.
■ Never weld or drill holes in the air tank.
■ Make sure the hose is free of obstructions or snags.
Entangled or snarled hoses can cause loss of balance
or footing and may become damaged.
■ Use the air compressor only for its intended use. Do
not alter or modify the unit from the original design or
function.
■ Always be aware that misuse and improper handling
of this product can cause injury to yourself and others.
■ Never leave a tool unattended with the air hose
attached.
■ Never point any air tool toward yourself or others.
■ Do not operate this air compressor if it does not
contain a legible warning label.
■ Do not continue to use a tool or hose that leaks air or
does not function properly.
■ Always disconnect the air supply and power supply
before making adjustments, servicing a product, or
when a product is not in use.
■ Do not attempt to pull or carry the air compressor by
the hose.
■ Your tool may require more air consumption than this
air compressor is capable of providing.
■ Always follow all safety rules recommended by the
manufacturer of your air tool, in addition to all safety
rules for the air compressor. Following this rule will
reduce the risk of serious personal injury.
■ Never direct a jet of compressed air toward people or
animals. Take care not to blow dust and dirt towards
yourself or others. Following this rule will reduce the
risk of serious injury.
■ Do not use this air compressor to spray chemicals.
Your lungs can be damaged by inhaling toxic fumes.
A respirator may be necessary in dusty environments
or when spraying paint. Do not carry while painting.
■ Inspect product cords and hoses periodically and,
if damaged, have them repaired at your nearest
authorised service center. Constantly stay aware of
cord location. Following this rule will reduce the risk of
electric shock or fire.
■ Never use an electrical adaptor with this grounded
plug.
■ Check for damaged parts. Before further use of the
air compressor or air tool, a guard or other part that
is damaged should be carefully checked to determine
that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A
guard or other part that is damaged should be properly
repaired or replaced by an authorized service center.
Following this rule will reduce the risk of serious injury.
■ Never store a tool with an air line connected. Storing
the tool while connected to an air supply can result
in unexpected operation, firing or movement and
possible serious personal injury.
■ Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
■ If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorised
service centre to avoid risk.
■ Save these instructions. Refer to them frequently and
use them to instruct others who may use this product.
If you loan someone this product, loan them these
instructions also.
■ The machine shall be connected to a circuit
protection device (fuse or circuit breaker).
■ Operate the machine from the front of the control
panel.
■ When the machine is in operation, many parts
of machine may cause a high temperature. Use
necessary personal protection equipment such
as gloves to avoid injuries resulting from a high
temperature.
■ This machine is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge. Children should be supervised to
ensure that they do not play with the machine.
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PRODUCT SPECIFICATIONS
Rated motor power1350 W
Rated current6 A
Air outlets2 pcs, 6.35mm (1/4”)
Quick connector tting size 6.35 mm (1/4")
Weight32.3 kg
Input220 - 240 V AC, 50 Hz
Power cord length2.0 m
Air tank capacity40 L
Free air delivery105 L/min (3.7 cfm)
Maximum air delivery175 L/min (6.2 cfm)
Maximum air pressure8 bar (115 psi)
Working pressure range6 - 8 bar (87 - 115 psi)
Pressure gauge2 pcs, 50.8 mm (2 in.)
Maximum rotational shaft
speed
Short-circuit rating 3 kA
Operating temperature0 - 45°C
Measured sound pressure
level (the reference
number of the noise test
code: EN ISO 2151:2008)
Measured sound power
level (the reference
number of the noise test
code: EN ISO 2151:2008)
NITTO-style quick
connector (coupler)
at 0 bar tank pressure
diameter
2,900 rpm
LpA=72.3 dB(A),
KpA=2 dB
LwA=92.3 dB(A),
KwA=2 dB
INTENDED USE
This compressor is designed to supply pressurised air
only. It must not be used to compress any other gas. It is
designed to operate air powered tools. The compressor
should be operated indoors only.
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the
product and any accessories from the box.
WARNING
Do not use this product if any parts on the packing
list are already assembled to your product when you
unpack it. Parts on this list are not assembled to the
product by the manufacturer and require customer
installation. Use of a product that may have been
improperly assembled could result in serious personal
injury.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the
product.
WARNING
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING
Do not attempt to modify this product or create
accessories not recommended for use with this
product. Any such alteration or modication is misuse
and could result in a hazardous condition leading to
possible serious personal injury.
WARNING
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
Packing list
– Air compressor– Air filter– Wheel x 2– Rubber foot x 2– Bolt x 2– Nut x 4– Flat washer x 8– Wheel axle cover x 2– Axle bolt x 2– Operator's manual
INSTALLING FEET
See gure 3.
1. Place a rubber foot under the left supporting frame at
the rear. Align the screw holes.
2. Insert a screw and washer in the holes in the rubber
foot and the supporting frame from the bottom.
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3. Insert a washer at the other end.
4. Secure the rubber foot with a hex nut.
5. Repeat the above steps to install the other foot on the
right.
6. Ensure the compressor is stable by lightly applying
lateral force on it.
INSTALLING WHEELS
See gure 4.
1. Insert an axle bolt and washer in the centre hole of
the wheel.
2. Insert the threaded part of the axle bolt in the hole in
the front supporting frame on the left side. Insert a
washer on both sides of the frame.
3. Secure the axle bolt with a hex nut.
4. Attach the wheel axle cover to the centre of the wheel.
5. Repeat the above steps to install the other wheel on
the right.
6. Ensure the compressor is stable by lightly applying
lateral force on it.
INSTALLING AIR FILTER
See gure 5.
Attach the air lter to the motor cover. Screw in a clockwise
direction to fasten securely.
OPERATION
DANGER
Do not disassemble check valve, tank drain valves or
pressure relief valve with air in tank — bleed tank.
WARNING
Always wear eye protection with side shields. Failure
to do so could result in objects being thrown into your
eyes resulting in possible serious injury.
WARNING
Do not attach any tools to the open end of the hose until
start-up has been completed.
CAUTION
Do not use in an environment that is dusty or otherwise
contaminated. Using the air compressor in this type of
environment may cause damage to the unit.
This will help you to avoid damaging the wheel or the air
compressor by rolling it over items in its path.
Ensure the air compressor is unplugged, make sure the
power cord is secured in the cord wrap.
To move the air compressor:
1. Grasp the handle rmly.
2. Tilt the air compressor toward you. Make sure the
compressor is balanced on the wheels.
3. Pull the compressor along to the desired location.
4. Recover the air compressor to its upright position until
it sits securely on a at surface.
ATTACHING/DISCONNECTING AIR HOSE
See gure 7.
NOTE: For operation using pressures above 7 bar,
(102 psi) delivery hoses should be tted with a safety cord,
e.g., wire rope.
1. Make sure the air compressor is off and unplugged.
2. Conrm that the outlet pressure is at zero (0) bar.
3. When disconnecting a hose from 6.35 mm (1/4 in.)
quick coupler, always rmly hold release end of hose.
4. Pull back on the release sleeve on the 6.35 mm
(1/4 in.) quick coupler.
5. With a rm grip, pull out the quick connect air tting
that is attached to the quick coupler.
TURNING THE AIR COMPRESSOR ON/OFF
See gure 9.
1. With the air compressor plugged in, move the power
switch to the AUTO position to power the compressor
on.
2. To turn the air compressor off, move the power switch
to the OFF position.
NOTE: When the compressor is in the AUTO position,
the air compressor will automatically turn on when the
designated tank air pressure drops below the preset
pressure limit. It will also shut off again when the
desired pressure is reached.
TRANSPORTING THE AIR COMPRESSOR
See gure 6.
The air compressor should be moved as instructed.
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WARNING
Never exceed the air tool’s pressure rating as
recommended by the manufacturer. When using
this air compressor as an ination device, always
follow the maximum ination guidelines stated by the
manufacturer of the item being inated.
WARNING
Always ensure the switch is in the OFF position and the
regulator pressure gauge reads zero before changing
air tools or disconnecting the hose from the air outlet.
Failure to do so could result in possible serious
personal injury.
USING THE AIR COMPRESSOR
See gure 8 - 10.
1. Ensure power switch is in the OFF position and air
compressor is unplugged.
2. If not already installed, attach hose to compressor as
previously instructed.
3. Attach 6.35 mm (1/4 in.) quick connect air tting to
accessory or tool you intend to use.
4. Insert the other end of the quick connect air tting to
the quick coupler (regulated pressure) on the open
end of hose.
5. Connect the power cord to the power supply.
6. Turn the power switch to the AUTO position.
7. Rotate pressure regulator knob to desired line
pressure. Turning the knob clockwise increases
air pressure at the outlet; turning counterclockwise
reduces air pressure at the outlet.
8. Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you
may now proceed to use your air-powered tool.
WARNING
Air powered tools may require more air consumption
than this air compressor is capable of providing. Check
the tool manual to avoid damage to the tool or risk of
personal injury.
9. Control the amount of air ow with the pressure
regulator knob. Turning the knob fully counterclockwise
will completely stop the ow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher
pressure than needed will drain air from the tank more
rapidly and cause the unit to cycle on more frequently.
10. When nished, always drain the tank and unplug the
unit. Never leave the unit plugged in and/or running
unattended.
11. It is recommended to use a residual current device
with a rated residual current of 30 mA or less.
DRAINING THE TANK
See gure 12-13.
To prevent tank corrosion and keep moisture out of the
air used, the air tank of the compressor should be drained
daily.
To drain:
1. Turn the air compressor off.
2. Rotate drain valve lever counterclockwise to open and
relieve the air pressure in the tank.
3. Drain the moisture in the tank.
NOTE: Condensate is a polluting material and should
be disposed of in compliance with local regulations.
4. If drain valve is clogged, release all air pressure.
Remove and clean the valve, then reinstall.
DANGER
Unplug the air compressor and release all air from
the tank before servicing. Failure to depressurize tank
before attempting to remove valve may cause serious
personal injury.
5. Rotate drain valve lever clockwise until tightly closed.
PRESSURE RELIEF VALVE
See gure 13.
WARNING
Do not attempt to tamper with the pressure relief valve.
Anything loosened from this device could y up and hit
you. Failure to heed this warning could result in death
or serious personal injury.
The pressure relief valve will automatically release air if
the air tank pressure exceeds the preset maximum, and
will stop releasing air once the tank pressure drops to
within the preset minimum.
Keep the pressure relief valve clean and do not cover it
with any object.
RESET BUTTON
See gure 11.
When current into the air compressor motor exceeds the
specied limit, the air compressor will automatically shut
off.
To reset the air compressor:
1. Unplug the air compressor.
2. Turn the air compressor off.
3. Wait three minutes for the motor to cool.
4. Press the reset button.
5. Plug the air compressor into an approved outlet.
6. Turn the air compressor on.
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STORAGE
1. Move the power switch to the OFF position to turn off
the compressor.
2. Unplug the compressor.
3. Run the air tool to relieve the air pressure in the hose,
then remove the air hose and the tool, or release the
air by the drain valve.
4. Drain water from the tank as instructed in Draining
the Tank section. Leave the valve open until the next
usage.
5. Store the air compressor in its normal operating
position in a dry and protected area.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING
Do not at any time let brake uids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
WARNING
Water will condense in the air compressor tank when
the compressor is in operation. Water left in the tank
can cause the tank to weaken and corrode, increasing
the risk of tank rupture.
WARNING
Always disconnect the air hose from tools whenever
not in use or while servicing. During maintenance, a
tool connected to air hose may operate accidentally,
causing serious personal injury!
WARNING
Failure to unplug the air compressor before storage
may result in the compressor running continuously,
causing overheating, damage to the compressor, and
possibly a re.
MAINTENANCE
WARNING
When servicing use only original replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING
Always wear eye protection with side shields. Failure
to do so could result in objects being thrown into your
eyes resulting in possible serious injury.
Bearing lubrication
All of the bearings in this product are lubricated with a
sufcient amount of high grade lubricant for the life of
the unit under normal operating conditions. Therefore, no
further lubrication is required.
REPLACING AIR FILTER
See gure 14.
1. Loosen the wing nut and washer on the air lter cover.
2. Remove the cover.
3. Remove the air lter.
4. Install new air lter.
5. Replace the air lter cover and secure it with the wing
nut and washer.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
of as waste. The machine, accessories
and packaging should be sorted for
environmental-friendly recycling.
SYMBOLS
Safety Alert
Please read the instructions carefully
before starting the machine.
Wear ear protection
WARNING
Always release all pressure, disconnect from power
supply, and allow unit to cool before cleaning or making
repairs on the air compressor.
Wear eye protection
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Waste electrical products should not
be disposed of with household waste.
Please recycle where facilities exist.
Check with your local authority or
retailer for recycling advice.
Regulatory Compliance Mark (RCM).
Product meets applicable regulatory
requirements.
Caution, risk of electric shock
Wet condition alert. Do not expose to
rain. Store indoors.
Risk of bursting. Do not adjust regulator
to result in output pressure greater
than marked maximum pressure of
attachment. Do not use at pressure
greater than 8 bar.
Risk of fire or explosion. Spray area
must be well ventilated. Do not smoke
while spraying or spray where spark or
ame is present. Keep compressors as
far from the spraying area as possible.
Keep compressor, at least 10 m from
the spraying area and all explosive
vapours.
Hot surface: To reduce the risk of injury
or damage, avoid contact with any
surface.
Risk of breathing. Air obtained directly
from the air compressor should never
be used to supply air for human
consumption.
This compressor may start without
warning.
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TROUBLESHOOTING
Current protector
Pressure switch
Main winding
Aux. winding
Capacitor
Motor bracket
GND
L
~
N
PROBLEMCAUSEPOSSIBLE SOLUTION
Compressor will not runLoss of power or overheatingCheck for proper use of extension cord
No electrical powerCheck to be sure unit is plugged in