OPERATOR'S MANUAL
ORBITAL JIG SAW
18 VOLT
OJ1802
This new orbital jig saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of
operation, and operator safety. When properly cared for, the saw will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction ................................................................................................................................................................ 2
General Safety Rules .............................................................................................................................................. 3-4
Specific Safety Rules .............................................................................................................................................. 4-5
Symbols ..................................................................................................................................................................... 6
Specifications ............................................................................................................................................................. 7
Unpacking .................................................................................................................................................................. 7
Applications ................................................................................................................................................................ 7
Features .................................................................................................................................................................. 8-9
Adjustments ........................................................................................................................................................ 10-12
Operation ............................................................................................................................................................ 13-15
Maintenance ............................................................................................................................................................. 16
Customer Service Information .................................................................................................................................. 18
INTRODUCTION
This orbital jig saw has many features for making the use
of this product more pleasant and enjoyable. Safety,
performance, and dependability have been given top
priority in the design of this product making it easy to
maintain and operate.
WARNING:
Do not attempt to use this product until you read thoroughly and understand completely the operator’s
manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your
product properly and only as intended, you will enjoy
years of safe, reliable service.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
The operation of any tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning operation, always wear safety goggles or safety
glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear
eye protection which is marked to comply with ANSI Z87.1.
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools may create
sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
ELECTRICAL SAFETY
A battery operated tool with integral batteries or a
separate battery pack must be recharged only with
the specified charger for the battery. A charger that
may be suitable for one type of battery may create a
risk of fire when used with another battery.
Use battery operated tool only with specifically
designated battery pack. Use of any other batteries
may create a risk of fire.
Use battery only with charger listed.
BATTERY PACK CHARGER
130224007 • 130256001 1423701
Do not abuse the cord. Never use the cord to carry
the charger. Keep cord away from heat, oil, sharp
edges, or moving parts. Replace damaged cords
immediately. Damaged cords may create a fire.
PERSONAL SAFETY
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jew-
elry. Contain long hair. Keep your hair, clothing, and
gloves away from moving parts. Loose clothes, jew-
elry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the
locked or off position before inserting battery pack.
Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turn-
ing the tool on. A wrench or a key that is left attached
to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your ap-
plication. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. A
tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the
switch in the locked or off position before making
any adjustments, changing accessories, or storing
the tool. Such preventive safety measures reduce the
risk of starting the tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused
by poorly maintained tools.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool may create a risk of injury when
used on another tool.
Keep the tool and its handle dry, clean and free from
oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control
and deterioration of the enclosure plastic.
3
GENERAL SAFETY RULES
SERVICE
Tool service must be performed only by qualified
repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a risk
of injury.
When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions
may create a risk of shock or injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact
hidden wiring. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock the operator.
ADDITIONAL SAFETY RULES
Know your power tool. Read operator's manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
tool. Following this rule will reduce the risk of electric
shock, fire, or serious injury.
Always wear safety glasses with side shields. Ev-
eryday glasses have only impact resistant lenses. They
are NOT safety glasses. Following this rule will reduce
the risk of eye injury.
IMPORTANT RULES FOR BATTERY TOOLS
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when
not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Do not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and
possibly injury.
WARNING: Batteries vent hydrogen gas and can ex-
plode in the presence of a source of ignition, such as a
pilot light. To reduce the risk of serious personal injury,
never use any cordless product in the presence of open
flame. An exploded battery can propel debris and
chemicals. If exposed, flush with water immediately.
Do not charge battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
For best results, your battery tool should be charged
in a location where the temperature is more than 50°F
but less than 100°F. Do not store outside or in
vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and
water, then neutralize with lemon juice or vinegar. If
liquid gets into your eyes, flush them with clean
water for at least 10 minutes, then seek immediate
medical attention. Following this rule will reduce the
risk of serious personal injury.
4
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
Never use a battery that has been dropped or
received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped battery
immediately. Failure to heed this warning can result in
serious personal injury.
Save these instructions. This manual contains im-
portant safety and operating instructions for charger.
Before using battery charger, read all instructions
and cautionary markings in this manual, on battery
charger, and product using battery charger. Follow-
ing this rule will reduce the risk of electric shock, fire, or
serious personal injury.
CAUTION: To reduce risk of injury, charge only
nickel-cadmium type rechargeable batteries. Other
types of batteries may burst causing personal injury and damage. Following this rule will reduce the risk
of electric shock, fire, or serious personal injury.
Do not expose charger to wet or damp conditions.
Following this rule will reduce the risk of electric shock,
fire, or serious personal injury.
Use of an attachment not recommended or sold by
the battery charger manufacturer may result in a
risk of fire, electric shock, or injury to persons.
Following this rule will reduce the risk of electric shock,
fire, or serious personal injury.
To reduce risk of damage to charger body and cord,
pull by charger plug rather than cord when disconnecting charger. Following this rule will reduce the risk
of electric shock, fire, or serious personal injury.
Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to
damage or stress. Following this rule will reduce the
risk of serious personal injury.
Do not abuse cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from
heat, oil and sharp edges. Following this rule will
reduce the risk of electric shock or fire.
An extension cord should not be used unless abso-
lutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
Do not operate charger with a damaged cord or
plug. If damaged, have replaced immediately by a
qualified serviceman. Following this rule will reduce
the risk of electric shock, fire, or serious personal injury.
Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way; take it to a qualified serviceman. Following this
rule will reduce the risk of electric shock, fire, or serious
personal injury.
Do not disassemble charger; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric
shock or fire. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
To reduce the risk of electric shock, unplug charger
from outlet before attempting any maintenance or
cleaning. Turning off controls will not reduce this
risk. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Disconnect charger from power supply when not in
use. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Save these instructions. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them these
instructions also. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
filter out microscopic particles.
SAVE THESE INSTRUCTIONS
5
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Direct Current Type of current
Alternating Current Type of current
n
0
.../min Per Minute Revolutions, strokes, surface speed, orbits etc. per minute
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention
measures.
No Load Speed Rotational speed, at no load
Safety Alert Precautions that involve your safety
Eye Protection Always wear safety goggles or safety glasses with side shields
and a full face shield when operating this product.
Wet Conditions Alert Do not expose to rain or use in damp locations.
SYMBOL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
Important: Advises you of important information or instructions vital to the operation or maintenance of
the equipment.
Note: Advises you of additional information concerning the operation or maintenance of the equipment.
6
SPECIFICATIONS
ORBITAL JIG SAW
Length of Stroke ......................................................................................................................................................... 1 in.
Strokes Per Minute.......................................................................................................................................... 2,100 SPM
Switch...................................................................................................................................................... Variable Speed
Blade Clamp...................................................................................................................................................... Tool-Less
Cutting Angle........................................................................................................................ 0º to 45º both Left and Right
Orbital Motion ....................................................................................................................................................................
CHARGER ASSEMBLY
Charger Input ........................................................................................................................... 120 Volts, 60 Hz, AC only
Charger Voltage ..................................................................................................................................................... 18 Volt
Charge Rate ........................................................................................................................................................... 1 Hour
UNPACKING
INSTRUCTIONS
Your Orbital Jig Saw has been shipped completely
assembled.
Carefully remove the tool and accessories from the
box.
Make sure that all items listed in the packing list are
included.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Orbital Jig Saw
Battery Pack
Blades (2)
Charger
Carrying Case
Operator’s Manual
WARNING:
If any parts are missing do not operate your tool until
the missing parts are replaced. Failure to do so could
result in possible serious personal injury.
WARNING:
The tool should never be connected to a power supply
when you are assembling parts, making adjustments,
cleaning, performing maintenance, or when the tool is
not in use. Disconnecting the tool will prevent accidental starting that could cause serious injury.
APPLICATIONS
You may use the orbital jig saw for the purposes listed below:
Cutting wood surfaces.
Cutting thin sheet metal.
Cutting plastics and laminatess.
7
FEATURES
WARNING:
Exercise caution when using the orbital jig saw. Careless actions, for even a fraction of a second, can result
in serious personal injury.
Before using the orbital jig saw, familiarize yourself with all
operating features and safety requirements. However, do
not let familiarity with the tool make you careless.
This new orbital jig saw is equipped with the following
features. See Figure 1.
TOOLLESS BLADE CLAMP
Your saw has a blade clamp design that does not require
the use of a tool (blade wrench) when installing or removing
the blade. Simply lift blade clamp lock / release lever,
located on front of saw, insert blade between blade clamp
and saw bar as far as possible, then release lever to lock
position.
BLADE SELECTION
To obtain the best performance from your saw it is important
to select a specific blade for the particular application and
type of material you wish to cut. By doing this you will get
a smoother, faster cut and prolong blade life. Replacement
blades for this saw are available from your nearest Ryobi
dealer. Ryobi recommends the use of T-shank style blades.
If U-shank style blades are used, they should be high quality
hardened steel.
LOCK-OFF BUTTON
Your saw is equipped with a "lock-off" button which reduces
the possibility of accidental starting. The lock-off button is
located on the handle above the switch trigger. You must
depress the lock-off button in order to pull the switch trigger.
The lock resets each time the trigger is released. Note: You
can depress the lock-off button from either the left or right
side.
SWITCH
To turn your saw ON, depress the lock-off button and pull
switch trigger. Release switch trigger to turn your saw OFF.
VARIABLE SPEED
This tool has a variable speed switch that delivers higher
speed with increased trigger pressure. Speed is controlled
by the amount of switch trigger depression.
BLADE STORAGE
When not in use, you can place the blades provided with
your orbital jig saw in the storage area located on the back
of the saw.
ERGONOMIC DESIGN
The design of the orbital jig saw provides for easy handling.
It is designed for comfort and ease of grasp when operating
in different positions and at different angles.
8
LOCK-OFF BUTTON
FEATURES
TRIGGER
SWITCH
TOOL-LESS BLADE
CLAMP
BATTERY
PACK
BLADE
STORAGE
AREA
ORBITAL ADJUSTMENT KNOB
SAW BLADE
Fig. 1
9
ADJUSTMENTS
WARNING:
The orbital jig saw should never be connected to a
power supply when you are assembling parts, making
adjustments, cleaning, performing maintenance, or
when the tool is not in use. Disconnecting the tool will
prevent accidental starting that could cause serious
injury.
BLADE STORAGE
See Figure 2.
Convenient feature on your saw is blade storage
compartment. As shown in figure 2, the blade storage
compartment is located on the back of your saw. This is
convenient for storing extra blades and storing blades
when not in use.
To open: Push the door down with your thumb or
finger. Place blades in blade storage compartment.
To close: Push the door up with your thumb or
finger.
BLADE
STORAGE
COMPARTMENT
SAW BLADE
TO INSTALL BLADES
See Figure 3.
Follow these steps to install saw blades.
Remove battery pack. See Figure 13.
WARNING:
Failure to remove battery pack from saw could result in
accidental starting causing possible serious personal
injury.
Lift blade clamp lock / release lever located on front
of saw.
Insert saw blade between blade clamp and saw bar.
Lock blade clamp lever.
Replace battery pack.
Fig. 2
BLADE CLAMP LOCK
BLADE CLAMP
10
SAW BLADE
Fig. 3
OPERATION
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating this tool. Failure to do so could
result in dust, shavings, or loose particles being thrown
into your eyes, resulting in possible serious injury.
WARNING:
Batteries vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use
any cordless product in the presence of open flame.
An exploded battery can propel debris and chemicals.
If exposed, flush with water immediately.
CHARGING BATTERIES
See Figures 11 and 12.
The battery pack for this tool has been shipped in a low
charge condition to prevent possible problems. Therefore,
you should charge it prior to use.
Note: Batteries will not reach full charge the first time they
are charged. Allow several cycles (cutting followed by
recharging) for them to fully charge.
Follow these directions when charging batteries.
Charge battery pack only with the charger provided.
Make sure power supply is normal house voltage,
120 volts, 60 Hz, AC only.
Connect charger to power supply.
Place battery pack in charger. Align raised rib on
battery pack with groove in charger.
Press down on battery pack to be sure contacts on
battery pack engage properly with contacts in charger.
When properly connected, red light will turn on. When
your battery pack becomes fully charged, the red light
will turn off and the green light will turn on.
Note: Normally, the yellow and green lights on the charger
will come on. This indicates charger is in control charge
mode and should switch to fast charge mode within 5
minutes. When charger is in fast charge mode the red light
will come on. If after a period of 15 minutes the yellow and
green lights remain on, remove the battery pack, wait 1
minute and reinsert battery pack in charger. If the yellow
and green lights continue to remain on an additional 15
minutes, the battery pack is damaged and will not accept
charge. See Table 1.
After normal usage, 1 hour of charge time is required to be
fully charged. A minimum charge time of 1 to 1-1/2 hours
is required to recharge a completely discharged tool.
The battery pack will become slightly warm to the touch
while charging. This is normal and does not indicate a
problem.
Do not place charger in an area of extreme heat or cold.
It will work best at normal room temperature.
COLOR STATUS
Red Fast Charging Mode
Green Fully Charged
Yellow and Green Control Charge or
Defective Battery Pack
Table 1
RECHARGING HOT BATTERIES
When using this tool continuously, the batteries in the
battery pack become hot. You should let a hot battery pack
cool down for approximately 30 minutes before attempting
to recharge.
Note: This situation occurs when continuous use of this
tool causes the batteries to become hot. It does not occur
under normal circumstances. Refer to CHARGING
BATTERIES for normal recharging of batteries. If the
charger does not charge your battery pack under normal
circumstances, return both the battery pack and charger/
charging assembly to your nearest Ryobi Authorized
Service Center for electrical check.
BATTERY
GREEN LIGHT "ON"
INDICATES FULLY
CHARGED
YELLOW AND GREEN LIGHTS "ON"
INDICATES CONTROL CHARGE OR
DEFECTIVE BATTERY PACK
BATTERY
PAC K
RED LIGHT "ON"
INDICATES FAST
CHARGING MODE
CHARGER
Fig. 11
BATTERY
CHARGER
Fig. 12
11
OPERATION
INSTALLING THE BATTERY PACK
See Figure 13.
Follow these steps to install the battery pack.
Lock the trigger switch by placing the rotation
selector in the center position.
Place the battery pack on the tool.
Make sure the latches on each side of the battery
pack snap into place and the battery pack is secured
on the tool before beginning operation.
CAUTION:
When placing the battery pack on the tool, make sure
that the raised rib inside the tool aligns with the groove
on the battery pack and that the latches snap into
place properly. Improper assembly of the battery pack
can cause damage to internal components.
BATTERY PACK
LATCHES
REMOVING THE BATTERY PACK
See Figure 13.
Follow these steps to remove the battery pack.
Depress the latches on the side of battery pack.
Remove the battery pack from the tool.
DEPRESS LATCHES TO
RELEASE BATTERY PACK
Fig. 13
12
OPERATION
GENERAL CUTTING
See Figure 4.
Rest the front of the saw base on the workpiece and align
cutting edge of the blade with the line on your workpiece.
Start your saw and move it forward on the work surface.
Apply downward pressure to keep the saw steady and only
enough forward pressure to keep the blade cutting.
DO NOT FORCE YOUR SAW
Forcing your saw may overheat the motor and break saw
blades. Broken saw blades must be discarded. Remove
the broken portion of the saw blade from the clamp and
install a new saw blade.
ORBITAL MOTION
See Figure 4.
The blade of your saw cuts in orbital motion. This feature
is adjustable and provides faster more efficient cutting.
With orbital motion the blade cuts through your work in the
upstroke but does not drag across your work in the
downstroke. The higher settings should be used when fast
cutting in soft material is desired. The lower settings
should be used when cutting materials with more resistance.
STRAIGHT CUT
See Figure 4.
A straight cut can be made by clamping a piece of wood or
straightedge to the workpiece and guiding the edge of your
saw against it. Make the cut from one direction only: don't
cut halfway and complete the cut from the opposite end.
SCROLL CUTTING
See Figure 5.
Scroll cuts can be made with your jig saw by guiding the
direction of the cut with applied pressure on the handle as
shown in figure 5.
WARNING:
Excessive side pressure to the blade could result in
broken blades or damage to the material being cut.
TO DECREASE
ORBITAL
SETTING
TO INCREASE
ORBITAL
SETTING
Fig. 4
13
Fig. 5
OPERATION
ANGLE CUTTING (Bevel Cutting)
See Figures 6 and 7.
Bevel cutting angles may be adjusted from 0° to 45° right
or left. Angles for cuts from 0° to 45° in 15° increments are
marked on a scale on both the left and right side of the
base. Notches on the rear of the base provide positive
stops at each of the above mentioned 15° increments. A
protractor is recommended when accurate cuts are required.
Using the 1/8 in. hex key provided, loosen the base
pivot screws until the base can be moved.
Slide base forward until base pivot screws can move
freely in slots in base. See Figure 6.
Align the mark, on the base, of the desired angle with
the edge of the motor housing.
Once the desired angle is reached, slide base back until
tab on motor housing aligns with the appropriate notch
on rear of base. See Figure 7.
NOTE: When making a set-up for accurate cuts with a
protractor, or for angles other than the preset 15°
increments, the positive stop notches on the rear of
the base are not used.
Tighten the base pivot screws securely.
Return hex key to storage compartment on base.
NOTE: The wide slot in the base must be used when
making bevel cuts, scroll cuts, plunge cuts, and when
cutting metal.
BASE
BASE PIVOT
SCREWS
30
15
0
Fig. 6
15
30
45
PLUNGE CUTTING
See Figure 8.
WARNING:
To avoid loss of control, broken blades, or damage to
the material being cut, always use extreme caution
when making plunge cuts. We do not recommend
plunge cutting on materials other than wood.
TO MAKE A PLUNGE CUT
Mark the line of cut clearly on the workpiece.
Set the cutting angle at 0°.
Tilt your saw forward so that it rests on the front edge
of the base and blade will not come in contact with the
workpiece when the saw is turned on.
Make sure the blade is inside the area to be cut.
Using high speed, start your saw and slowly lower the
blade into the workpiece until the blade cuts through
the wood. See Figure 8.
Continue lowering the blade into the workpiece until
the base rests flat on the work surface, then move the
saw forward to complete the opening.
Use only the 7 teeth per inch blade for this type of cut.
BASE
SCALE
Fig. 7
14
Fig. 8
OPERATION
SPLINTER-FREE CUTTING
See Figure 9.
The base of your jig saw has a narrow slot to permit
splinter-free cutting. It is especially useful when cutting
plywood. This feature should only be used when making
straight cuts or circle cuts. It is not for bevel cutting or
plunge cutting.
NOTE: The non-orbital setting also helps reduce splintering when cutting plywood.
HOW TO POSITION BASE IN THE SPLINTERFREE CUTTING POSITION:
Remove battery pack
Using the 1/8 in. hex key provided, loosen base pivot
screws and slide base forward. See Figure 9.
Always set the cutting angle at 0° for splinter-free
cutting. To set cutting angle at 0°, align the 0° mark on
the scale with the edge of the motor housing.
NOTE: When setting angle at 0° for splinter-free cut-
ting, the positive stop notches on the rear of the base
are not used.
Tighten base pivot screws securely.
Remove hex key and return it to storage compart-
ment.
Replace battery pack.
BASE PIVOT
SCREW
BASE
OPTIONAL EDGE GUIDE
See Figure 10.
An optional edge guide Item No. 4640051 is available for
use with your saw. It can be used for making crosscuts and
rip cuts.
Remove battery pack. Insert the arm through the two slots
in the base of your saw as shown in Figure 10. Adjust edge
guide to the desired width and lock in place with the edge
guide screw.
SCALE
Fig. 9
EDGE GUIDE
SCREW
15
BASE
Fig. 10
MAINTENANCE
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
The tool should never be connected to a power supply
when you are assembling parts, making adjustments,
cleaning, performing maintenance, or when the tool is
not in use. Disconnecting the tool will prevent accidental starting that could cause serious injury.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. come in
contact with plastic parts. They contain chemicals that
can damage, weaken, or destroy plastic.
BATTERIES
Your tool is equipped with Nickel-Cadmium rechargeable
batteries. Length of service from each charging will depend
on the type of work you are doing.
The batteries in this tool have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. DO NOT disassemble battery
pack and attempt to replace the batteries. Handling of
these batteries, especially when wearing rings and jewelry,
could result in serious burn.
To obtain the longest possible battery life, we suggest the
following:
Storing or charging the batteries in temperatures
above 100º F or below 50º F will shorten battery life.
Never store batteries in a discharged condition. Wait
for battery to cool and charge immediately.
All batteries gradually lose their charge. The higher
the temperature, the quicker they lose their charge. If
you store your tool for long periods of time without
using it, recharge the batteries every month or two.
This practice will prolong battery life.
BATTERY DISPOSAL
To preserve natural resources, please recycle or dispose
of the battery properly. Local, state, or federal laws may
prohibit disposal of Nickel-Cadmium batteries in
ordinary trash.
Consult your local waste authority for information regarding
available recycling and/or disposal options.
For more information on battery recycling call
1-800-8BATTERY.
Y
C
C
L
E
RBRC
Cd
Ni
.
.
8
2
2
E
™
7
3
8
8
R
1
.
8
0
0
WARNING:
Do not attempt to disassemble the battery pack. Fire or
injury can result.
WARNING:
Upon removal, cover the battery pack's terminals with
heavy duty adhesive tape. Do not attempt to destroy or
disassemble battery pack or remove any of its components. Also, never touch both terminals with metal
objects and/or body parts, as short circuit can result.
Keep away from children. Failure to comply with these
warnings could result in fire and/or serious injury.
16
NOTES
17
OPERATOR'S MANUAL
ORBITAL JIG SAW
18 VOLT
OJ1802
CUSTOMER SERVICE INFORMATION
For parts or service, contact your nearest Ryobi authorized service center. Be sure to provide all relevant
information when you call or visit. For the location of the authorized service center nearest you, please call
1-800-525-2579 or visit us online at www.ryobitools.com.
The model number of this tool is found on a plate attached to the motor housing. Please record the serial
number in the space provided below. When ordering repair parts, always give the following information:
Model No.
Serial No.
OJ1802
RYOBI TECHNOLOGIES INC.
1428 Pearman Dairy Road Anderson, SC 29625
Post Office Box 1207 Anderson, SC 29622
www.ryobitools.com
1-800-525-2579
983000-330
3-04
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