Ryobi G1151C User Manual

OWNER'S OPERATING MANUAL 4-1/2 in. (115 mm) Angle Grinder Model G1151C /
Double Insulated
SPECIFICATIONS:
Grinding Wheel Capacity 4-1/2 in. (115 mm)
Rating 120 Volts, 60 Hz, AC Only
No Load Speed 11,000 RPM
Amperes 6 Amperes
Spindle Thread Size 5/8-11 UNC
Overall Length 10-5/16 in. (262 mm)
Net Weight 5.3 lbs. (2.4 kg.)
THANK YOU FOR BUYING A RYOBI ANGLE GRINDER.
Your new angle grinder has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your grinder properly and only for what it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Service Registration Card so that we can be of future service to you.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Product Specifications ..................................................................................................... 1
Typical Application ...........................................................................................................2
Rules For Safe Operation .............................................................................................3-6
Unpacking ........................................................................................................................6
Features ........................................................................................................................... 7
Adjustments ..................................................................................................................8-9
Operation ....................................................................................................................9-10
Maintenance .............................................................................................................11-12
Parts Ordering / Service................................................................................................. 14
TYPICAL APPLICATION
G1151C ANGLE GRINDER
Page 2
SAFETY GLASSES
FORESIGHT IS BETTER
THAN NO SIGHT
R
WEAR YOUR
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates caution or warning. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Double insulation is a concept in safety, in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal wiring. Observe all normal safety precautions related to avoiding electrical shock.
WARNING:
The operation of any grinder can result in foreign objects being thrown into your eyes,
SAFETY GLASSES
FORESIGHT IS BETTE
THAN NO SIGHT
which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI FACTORY or AUTHORIZED SERVICE CENTER for repair. When servicing use only identical Ryobi replacement parts.
WARNING:
Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
Page 3
RULES FOR SAFE OPERATION (Continued)
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read owner's manual carefully. Safe operation of this power tool requires that you read and understand this owner's manual and all labels affixed to the tool. Learn its applications and limitations as well as the specific potential hazards related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK. Prevent body contact with grounded surfaces. For example: Pipes, radiators, ranges, refrigerator enclosures.
3. KEEP GUARDS IN PLACE and in good working order.
4. KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents.
5. DON'T USE IN DANGEROUS ENVIRONMENTS. Don't use power tools in damp or wet locations or expose them to rain. Keep the work area well lit.
12. PROTECT YOUR LUNGS. Wear a face or dust mask if operation is dusty.
13. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
14. DON'T ABUSE THE CORD. Never carry the tool by its cord or yank the cord to disconnect it from the receptacle. Keep the cord from heat, oil and sharp edges.
15. SECURE THE WORK. Use clamps or a vise to hold the work when practical. It's safer than using your hand and it frees both hands to operate the tool.
16. DON'T OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or unstable support.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
6. KEEP CHILDREN AND VISITORS AWAY FROM POWER TOOLS. Do not let visitors contact tool or extension cord. All visitors should wear safety glasses and be kept a safe distance from work area.
7. STORE IDLE TOOLS. When not in use tools should be stored in a dry and high or locked-up place — out of the reach of children.
8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Don't force a small tool or attachment to do the job of a heavy duty tool. Don't use the tool for a purpose not intended — for example — A circular saw should never be used for cutting tree limbs or logs.
10. WEAR PROPER APPAREL. Do not wear loose clothing, neckties, rings, bracelets, or other jewelry that can get caught in the tool's moving parts and cause personal injury. Rubber gloves and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair and keep it from being drawn into air vents or getting caught in rotating parts.
11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.
18. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power supply.
19. REMOVE ADJUSTING KEYS AND WRENCHES. Get in the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Don't carry plugged-in tools with finger on switch. Be sure the switch is off when plugging in.
21. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
22. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors. Outdoor approved cords are marked with the suffix W-A, for example - SJTW-A or SJOW-A.
Page 4
RULES FOR SAFE OPERATION (Continued)
23. NEVER OPERATE GRINDER without using a guard.
24. KEEP HANDS AWAY FROM GRINDING AREA.
25. NEVER USE IN AN EXPLOSIVE ATMO- SPHERE. Normal sparking of the motor could ignite fumes.
26. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your nearest
RYOBI FACTORY or AUTHORIZED SERVICE CENTER. Stay constantly aware of cord
location.
27. INSPECT EXTENSION CORDS PERIODI- CALLY and replace if damaged.
28. KEEP THE TOOL AND ITS HANDLE DRY,
CLEAN, AND FREE FROM OIL AND GREASE.
Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool.
31. DO NOT USE A TOOL IF THE SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by a RYOBI FACTORY or
AUTHORIZED SERVICE CENTER.
32. NEVER LEAVE THE TOOL RUNNING UNATTENDED. Turn off the power. Do not leave
the tool until it comes to a complete stop.
33. DRUGS, ALCOHOL, MEDICATION. DO NOT operate tool while under the influence of drugs, alcohol, or any medication.
34. REPLACEMENT PARTS. When servicing, use only identical Ryobi replacement parts.
35. POLARIZED PLUGS. To reduce the risk of electric shock, this tool has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
29. STAY ALERT. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this instruction manual.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
36. NEVER USE A TOOL IF ITS COVER OR ANY BOLTS ARE MISSING. If the cover or bolts
have been removed, replace them prior to use. Maintain all parts in good working order.
37. ALWAYS TURN THE SWITCH OFF before disconnecting grinder to avoid accidental starting.
38. ALL REPAIRS, WHETHER ELECTRICAL OR
MECHANICAL, should be made at a RYOBI FACTORY or AUTHORIZED SERVICE CENTER.
39. SAVE THESE INSTRUCTIONS. Review them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
SAVE THESE INSTRUCTIONS
Page 5
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