Ryobi DP101 User Manual

OPERATOR’S MANUAL 10 in. (254 mm) DRILL PRESS MODEL DP101

THANK YOU FOR BUYING A RYOBI BENCH TOP DRILL PRESS.

Y our new Drill Press has been engineered and manufactured to Ryobi's high standards for dependability , ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.

CAUTION: Carefully read through this entire operator's manual before using your new machine.

Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your machine properly and only for what it is intended, you will enjoy years of safe, reliable service.

Please fill out and return the Warranty Registration Card so we can be of future service to you. Thank you again for buying Ryobi tools.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS

Rules for Safe Operation....................................................................................................................................................... 3

Specific Safety Rules for Drill Presses.................................................................................................................................. 5

Electrical.................................................................................................................................................................................6

Glossary of Terms ..................................................................................................................................................................7

Features .................................................................................................................................................................................8

Unpacking ..............................................................................................................................................................................9

Loose Parts List .....................................................................................................................................................................9

Assembly.........................................................................................................................................................................10-11

Tools Needed.................................................................................................................................................................10

Adjustments ....................................................................................................................................................................11-12

T able Adjustments .........................................................................................................................................................11

Depth Stop Adjustment..................................................................................................................................................12

Changing Speeds ..........................................................................................................................................................12

Operation ....................................................................................................................................................................... 13-14

General Information.......................................................................................................................................................13

On/Off Switch Key .........................................................................................................................................................13

Self-Ejecting Chuck Key ................................................................................................................................................13

Operating Your Drill Press .............................................................................................................................................13

Drilling Tips....................................................................................................................................................................14

Maintenance.........................................................................................................................................................................14

General Maintenance ....................................................................................................................................................14

Lubricating .....................................................................................................................................................................14

Troubleshooting ...................................................................................................................................................................15

Parts Ordering / Service.......................................................................................................................................................16

PRODUCT SPECIFICATIONS

Chuck 1/2 in. (13 mm) Taper JT33/B16 No Load Speed 570 - 3050 RPM Swing 10 in. (254 mm) Spindle Travel 2-1/2 in. (60 mm)

Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.

WARNING:

WEAR

YOUR

SAFETY

FORESIGHT IS BETTER

GLASSES

THAN NO SIGHT

The operation of any drill press can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.

Input 120V AC, 60Hz, 3 amps Motor 1/4 HP Induction Height 29 in. (718 mm) Net Weight 64 lbs (29 kg)

RULES FOR SAFE OPERATION

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the

explanations with them, deserve your careful attention and understanding. The safety warnings do not by

themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper

accident prevention measures.

SYMBOL MEANING

SAFETY ALERT SYMBOL:

Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.

DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.

IMPORTANT

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical Ryobi replacement parts.

WARNING:

Observe all normal safety precautions related to avoiding electrical shock.

DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS

WARNING:

Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this tool.

RULES FOR SAFE OPERATION

READ AND UNDERST AND ALL INSTRUCTIONS

1. KNOW YOUR POWER TOOL. Safe operation of this

power tool requires that you read and understand this

operator’s manual and all labels affixed to the tool. Learn

its applications and limitations as well as the potential

hazards.

WARNING:

Do not connect your drill press to a power source until you have assembled and adjusted the drill press as described in this manual and have read and understood all precautions and operating instructions in the manual and printed on the tool.

WARNING:

When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury . Use common sense. Some of these basic safety precautions include the following:

SAFETY PRECAUTIONS

2. KEEP GUARDS IN PLACE and in good working order.

3. REMOVE ADJUSTING KEYS AND WRENCHES. Get in the habit of checking to see that hex keys and adjusting wrenches are removed from the tool before turning it on.

4. KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents.

5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lighted.

6. KEEP CHILDREN AWAY FROM POWER TOOLS. All visitors should be kept at a safe distance from the work area.

7. MAKE THE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing starter keys.

8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100’ or less in length. A cord exceeding 100’ is not recommended.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that could get caught in moving parts. Non-slip footwear is recommended. Wear protective covering over long hair .

12. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact resistant lenses; they are not safety glasses.

13. PROTECT YOUR LUNGS. Wear a face or dust mask if the drilling operation is dusty.

14. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.

15. SECURE THE WORK. Use clamps or a vise to hold the work when practical. It’s safer than using your hand and frees both hands to operate the tool.

16. DO NOT OVERREACH. Keep proper footing and balance at all times.

17. MAINTAIN THE TOOL WITH CARE. Keep bits sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

18. DISCONNECT POWER TOOLS BEFORE SERVICING or before changing accessories such as blades, bits and cutters.

19. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging in the tool.

20. USE ONLY ACCESSORIES RECOMMENDED BY THE MANUFACTURER. Consult this operator’s manual for recommended accessories. Using improper accessories may cause risk of injury.

21. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the bit is unintentionally contacted.

22. PERIODICALLY CHECK FOR WORN OR DAMAGED PARTS. Check for alignment of moving parts, binding of moving parts, breakage of parts, loose mounting brackets, and any other conditions that may affect operation. A guard or any other part that is damaged should be properly repaired or replaced. Before the tool is used again, make sure that the repaired or replaced part is operating properly and performing its intended function.

23. NEVER LEAVE TOOL RUNNING UNATTENDED. Turn the power off. Do not leave tool until it comes to a complete stop.

24. DO NOT ABUSE CORD. Never yank the cord to disconnect it from the receptacle. Keep the cord from heat, oil, and sharp edges.

25. KEEP BITS CLEAN AND SHARP. Sharp bits minimize stalling. Dirty and dull bits may cause misalignment of the material and possible operator injury.

26. KEEP HANDS A W A Y FROM WORK AREA. Keep hands away from the bit. Restrain any loose clothing, jewlery, long hair, etc. that may become entangled in the bit.

27. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

28. STA Y ALERT. Never operate a power tool when tired or while under the influence of drugs, alcohol or medication.

RULES FOR SAFE OPERATION

29. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized

service center.

30. ALWAYS TURN SWITCH OFF before disconnecting it to avoid accidental starting.

31. ALL REPAIRS, WHETHER ELECTRICAL OR MECHANICAL, should be made at a Ryobi Authorized Service Center. Use only Ryobi identical replacement parts.

32. SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SPECIFIC SAFETY RULES FOR DRILL PRESSES

1. Always wear eye protection.

2. Always disconnect the tool from the power source when setting up, adjusting, or changing accessories.

3. Do not wear gloves necktie, or loose clothing.

4. Always clamp workpiece and brace against column to prevent rotation.

5. Use recommended speed for drill accessory and workpiece material.

6. Be sure drill bit or cutting tool is securely locked in the chuck.

7. Be sure chuck key is removed from the chuck before connecting to power source or turning power ON.

8. Adjust the table or depth stop to avoid drilling into the table. Shut off the power , remove the drill bit, and clean the table before leaving machine.

9. Do not connect tool to power source or operate until it is completely assembled and installed according to the instructions. If any part of your drill press malfunctions or has been damaged or broken, do not operate until the part is properly repaired or replaced.

10. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift.

11. Never use your hand to hold the object while drilling. Always clamp the object tight on the work table or use a drill vise to prevent accidental injury.

12. Never perform any operation by moving the head or table with respect to one another. Do not turn the motor switch ON or start any operation before checking that the head and table lock handles are clamped tight to column and head and table support collars are correctly positioned.

13. Before engaging the power switch ON, make sure the belt guard is down and the chuck is installed properly.

14. Lock the motor switch OFF when leaving the drill press. Do not perform layout, assembly, or set-up work on the table while the cutting tool is rotating, switched on or connected to a power source.

15. Firmly clamp or bolt your drill press to a work bench or table.

16. SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.

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