Ryobi BS1001SV User Manual
OPERATOR'S MANUAL
10 in. BAND SAW
BS1001SV
Your new Band Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
n Introduction ...................................................................................................................................................................... 2
n General Safety Rules........................................................................................................................................................3
n Specific Safety Rules........................................................................................................................................................4
n Symbols.........................................................................................................................................................................5-6
n Glossary of Terms............................................................................................................................................................. 7
n Electrical........................................................................................................................................................................... 8
n Features.......................................................................................................................................................................9-10
n Tools Needed ................................................................................................................................................................. 11
n Loose Parts List.........................................................................................................................................................11-12
n Assembly...................................................................................................................................................................13-16
n Operation...................................................................................................................................................................17-20
n Adjustments...............................................................................................................................................................20-23
n Maintenance..............................................................................................................................................................24-25
n Troubleshooting .............................................................................................................................................................. 26
n Service Parts .................................................................................................................................................................. 28
INTRODUCTION
This tool has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and
dependability have been given top priority in the design of this product making it easy to maintain and operate.
Page 2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
READ ALL INSTRUCTIONS
n KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations
as well as specific potential hazards related to this tool.
n GUARD AGAINST ELECTRICAL SHOCK by prevent-
ing body contact with grounded surfaces. For example:
pipes, radiators, ranges, refrigerator enclosures.
n KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
n REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see keys and adjusting wrenches are
removed from tool before turning it on.
n KEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents.
n DON’T USE IN DANGEROUS ENVIRONMENTS. Do not
use power tools near gasoline or other flammable liquids,
in damp or wet locations or expose them to rain. Keep
work area well lighted.
n KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
n MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
n DON’T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
n USE THE RIGHT TOOL. Do not force the tool or attach-
ment to do a job for which it was not designed.
n USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. A wire gauge size (A.W.G.) of at
least 14 is recommended for an extension cord 25 feet
or less in length. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
n WEAR PROPER APPAREL. Do not wear loose clothing,
neckties, or jewelry that can get caught in the tool’s moving parts and cause personal injury. Nonslip footwear is
recommended when working outdoors. Wear protective
hair covering to contain long hair.
n AL WAY S WEAR SAF ETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-resis-
tant lenses; they are NOT safety glasses.
n SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and it frees both
hands to operate tool.
Page 3
n DO NOT OVERREACH. Keep proper footing and balance
at all times.
n MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow instructions
for lubricating and changing accessories.
n DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected from power
source.
n REDUCE THE RISK OF UNINTENTIONAL STARTING.
Be sure switch is off when plugging in.
n USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may cause risk of injury.
n NEVER STAND ON TOOL. Serious injury could oc-
cur if the tool is tipped or if the blade is unintentionally
contacted.
n CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
n DIRECTION OF FEED. Feed work into a blade or cutter
against the direction or rotation of the blade or cutter
only.
n NEVER LEAVE TOOL RUNNING UNATTEND ED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
n DON’T ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
n PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
n PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
n BLADE COASTS AFTER TURN OFF.
n KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
n INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualified service technician. Stay constantly aware of cord
location and keep it well away from the rotating wheel.
n NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal
sparking of the motor could ignite fumes.
n USE ONLY OUTDOOR EXTENSION CORDS with ap-
proved ground connection that are intended for use
outdoors and so marked.
SPECIFIC SAFETY RULES
n BE SURE THE BLADE PATH IS FREE OF NAILS. Inspect
for and remove nails from lumber before cutting.
n AVO ID AWK WARD O PERAT IONS A ND HAN D
POSITIONS where a sudden slip could cause your hand
to move into the blade. ALWAYS make sure you have
good balance.
n ALLOW THE MOTOR TO COME UP TO FULL SPEED
before starting a cut to avoid binding or stalling.
n DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
n REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by a qualified service
technician at an authorized service center.
n WHEN SERVICING use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or cause
product damage.
n KEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under
the blade guard. Do not reach underneath work or in
blade cutting path with your hands and fingers for any
reason.
n NEVER CUT MORE THAN ONE PIECE AT A TIME or
stack more than one workpiece on the saw table at a
time.
n FIRMLY CLAMP OR BOLT your saw to a stable, level
workbench or table. The most comfortable table height
is approximately waist height.
n DO NOT FEED THE MATERIAL TOO QUICKLY. Do not
force the workpiece against the blade.
n USE ONLY CORRECT BLADES. Use the right blade size,
style and cutting speed for the material and the type of
cut. Blade teeth should point down toward the table.
n BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
n ALWAYS SUPPORT LARGE WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback.
Saw may slip, walk or slide while cutting large or heavy
boards.
n DO NOT REMOVE JAMMED CUTOFF PIECES until
blade has stopped.
n NEVER START THE TOOL when the blade is in contact
with the workpiece.
n NEVER TOUCH BLADE or other moving parts during
use.
n BEF ORE CHANG ING THE SETUP , RE MOVIN G
COVERS, GUARDS OR BLADES, unplug the saw and
remove the switch key.
n HOLD THE WORKPIECE firmly against the saw table.
n TO AVOID ACCIDENTAL BLADE CONTACT, minimize
blade breakage, and provide maximum blade support,
always adjust the blade guide assembly to just clear the
workpiece.
n KEE P BLA DES CLEAN, SHA R P, AN D WI T H
SUFFICIENT SET. Sharp blades minimize stalling and
kickbacks.
n ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
n DO NOT OPERATE THIS TOOL WHILE UNDE R
THE INFLUENCE OF DRUGS, ALCOHOL OR ANY
MEDICATION.
n STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
n MAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using your
saw.
n THE BLADE GUIDES HAVE BEEN PRESET AT THE
FACTORY. These settings are functional for some ap-
plications. We recommend that you check and adjust
blade guide settings before first use of your saw. Refer to
“Adjusting thrust bearings, blade guide support, and
blade guides” procedures explained in the Adjustments
section of this operator’s manual.
n SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct others who may use this tool. If
you loan someone this tool, loan them these instructions
also.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals, work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
Page 4
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz Hertz
W Watt
min Minutes
Alternating Current
Direct Current
n
o
.../min
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields
and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
To reduce the risk of injury or damage, avoid contact with
any hot surface.
Page 5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual
and review frequently for continuing safe operation and
instructing others who may use this product.
Page 6
GLOSSARY OF TERMS
Bevel Cut
A cutting operation made with the saw table at any angle
other than 90° to the blade.
Compound Cut
A compound cut is a cut made using a miter angle and a
bevel angle at the same time.
Crosscut
A cutting or shaping operation made across the grain or the
width of the workpiece.
FPM
3,000 surface feet per minute, used in reference to surface
speed of blade.
Freehand (for band saw)
Performing a cut without the workpiece properly supported
on the saw table.
Gum
A sticky, sap-based residue from wood products.
Kerf
The material removed by the blade in a through cut or the slot
produced by the blade in a non-through cut or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the cutting tool
first.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Push Stick
A device used to feed the workpiece through the saw blade
during narrow cutting operations. It helps keep the operator's
hands well away from the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Ripping
A cutting operation along the length of the workpiece.
Saw Blade Path
The area directly in line — over, under, behind or in front of
the blade. As it applies to the workpiece, that area which
will be or has been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Throw-Back
Saw throwing back a workpiece in a manner similar to a
kickback. Usually associated with a cause other than the kerf
closing, such as a workpiece being dropped into the blade
or being placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Worktable
The surface on which the workpiece rests while performing
a cutting or sanding operation.
Page 7
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the letters "WA" on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
SPEED AND WIRING
The no-load speed of this tool is approximately 3,000
FPM. This speed is not constant and decreases under
a load or with lower voltage. For voltage, the wiring in a
shop is as important as the motor’s horsepower rating. A
line intended only for lights cannot properly carry a power
tool motor. Wire that is heavy enough for a short distance
will be too light for a greater distance. A line that can
support one power tool may not be able to support two
or three tools.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It
should be connected to a power supply that is 120 volts,
60 Hz, AC only (normal household current). Do not operate
this tool on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If the
saw does not operate when plugged into an outlet, double
check the power supply.
Page 8
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
Fig. 1
FEATURES
PRODUCT SPECIFICATIONS
Blade Width.................. 1/8 in. to 1/2 in. (3 mm to 13 mm)
Blade Length ...........................................67 in. (1702 mm)
Frame to Blade Capacity...........................10 in. (254 mm)
Cutting Thickness Capacity .....................4 in. (101.6 mm)
Table Size (extended) .............................13 in. x 26-1/2 in.
(330 mm x 673.1 mm)
Input ...............................120 Volt, 60Hz, AC Only, 8 Amps
No Load Speed ................................................. 3,000 FPM
Dust Port ............................................ 2-1/4 in. (57.15 mm)
Net Weight................................................. 82 lbs. (37.2 kg)
BLADE TENSION
SWITCH
AND
SWITCH KEY
LED SWITCH
LED LIGHTING
KNOB
DUST BAG
SAW TABLE
LATCH
BLADE GUIDE
THROAT
PLATE
BEVEL LOCK
KNOB
TRACKING
VIEW WINDOW
BLADE
GUARD
SAW BLADE
RAPIDSET™ BLADE
BLADE
GUIDE
KNOB
LOCK KNOB
SCALE
BEVEL
ADJUSTMENT
KNOB
SCALE
INDICATOR
MITER
GAUGE
TENSION LEVER
RIP
FENCE
TRACKING
KNOB
DUST
EXHAUST
PORT
BLADE GUIDE
BEARING
SAW
TABLE
EXTENSION
TABLE
Fig. 2
Page 9
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