RuggedCom RX1510 User Manual

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RuggedBackbone™

RX1510

Hardware Installation Guide

Revision 104 - October 14, 2011

www.RuggedCom.com

RuggedBackbone™ RX1510

RuggedBackbone™ RX1510: Hardware Installation Guide

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® is a registered trademark of RuggedCom Inc. RuggedBackbone™ is a trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries. The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc.

300 Applewood Crescent, Concord, Ontario Canada, L4K 5C7 Tel: +1 905 856 5288 Fax: +1 905 856 1995 Toll-free: 1 888 264 0006

Technical Support Toll Free (North America): 1 866 922 7975

International: +1 905 856 5288 Email: Support@RuggedCom.com

Web: www.RuggedCom.com

RuggedCom 1930 Harrison Street, Suite 209 Hollywood, Florida USA, 33020 Tel: +1 954 922 7938 ext.103 Fax: +1 954 922 7984 Toll-free: 1 888 264 0006

Email: RuggedSales@RuggedCom.com

RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD Tel: +44 1454 203 404 Fax: +44 1454 203 403

RuggedBackbone™ RX1510

FCC Statement And Cautions ................................................................................................... 8

1. Product Overview ................................................................................................................... 9

1.1. Functional Overview .................................................................................................... 9

1.2. Feature Highlights ....................................................................................................... 9

2. RuggedBackbone™ Modules .............................................................................................. 11

2.1. Front Panel ............................................................................................................... 12

2.1.1. Module Status LEDs ...................................................................................... 12

2.2. Line Modules (LM) .................................................................................................... 13

2.2.1. Ethernet - Copper ........................................................................................... 13

2.2.2. Ethernet - Fiber .............................................................................................. 13

2.2.3. SFP Modular .................................................................................................. 14

2.2.4. WAN ............................................................................................................... 14

2.2.5. Serial .............................................................................................................. 14

2.2.6. Cellular Modem .............................................................................................. 14

2.2.7. DDS - Digital Data Services ........................................................................... 15

2.2.8. APE - Appplication Processing Engine .......................................................... 15

2.3. Power Supply ............................................................................................................ 16

3. Installation ............................................................................................................................ 17

3.1. Mounting .................................................................................................................... 17

3.1.1. RX1510Dimensions ........................................................................................ 18

3.2. Power Supply Wiring and Grounding ........................................................................ 20

3.2.1. Connectors for HI and HIP Power Modules ................................................... 20

3.2.2. Connectors for 24, 24P, 48, and 48P Power Modules ................................... 20

3.2.3. Chassis Ground Connection .......................................................................... 21

3.2.4. AC Power Supply Wiring .............................................................................. 21

3.2.5. DC Power Supply Wiring Examples .............................................................. 22

3.2.6. AC and DC Power Supply Wiring Example .................................................... 22

3.3. Critical Alarm Wiring ................................................................................................. 23

3.4. Serial Console Port ................................................................................................... 24

3.5. WAN Ports: RJ45 ...................................................................................................... 24

3.6. WAN Ports: BNC ...................................................................................................... 25

3.7. Copper Ethernet Ports .............................................................................................. 25

3.7.1. RJ45 Twisted-Pair Copper Ports .................................................................... 25

3.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations ........................... 25

3.7.3. Transient Suppression .................................................................................... 26

3.8. Serial Ports: RJ45 ..................................................................................................... 27

3.9. DDS Ports: RJ45 ...................................................................................................... 27

3.10. DDS Rx and Tx LED Indications ............................................................................ 28

3.11. SFP Optics – Installation, removal, and precautions .............................................. 28

3.11.1. Module Insertion – SFP ............................................................................... 29

3.11.2. SFP Module Removal .................................................................................. 29

3.12. Fiber Ethernet Ports ................................................................................................ 30

3.13. Cellular Modems ..................................................................................................... 31

3.13.1. GSM, EDGE, HSPA+ Cellular Modem Card ................................................ 32

3.13.2. Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems .................. 32

3.14. APE: Application Processing Engine ...................................................................... 34

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3.14.1. APE Overview .............................................................................................. 34

3.14.2. Supported Operating Systems ..................................................................... 34

3.14.3. Secondary Network Interface ....................................................................... 35

3.14.4. Installing an Operating System .................................................................... 36

3.14.5. The APE BIOS ............................................................................................. 37

3.14.6. Resetting the Module ................................................................................... 37

3.14.7. LED Indicators .............................................................................................. 37

3.14.8. FAQs ............................................................................................................ 38

4. Technical Specifications ....................................................................................................... 39

4.1. Power Supply Specifications ..................................................................................... 39

4.2. Critical Alarm Relay Specifications ........................................................................... 39

4.3. Copper Ethernet Port Specifications ......................................................................... 39

4.4. Fiber Ethernet Port Specifications ............................................................................ 40

4.4.1. Fast Ethernet (100Mbps) Optical Specifications ............................................. 40

4.4.2. Gigabit Ethernet (1Gbps) Optical Specifications ............................................ 41

4.5. Operating Environment ............................................................................................. 41

4.6. Mechanical Specifications ......................................................................................... 41

5. EMI And Environmental Type Tests .................................................................................... 42

6. Agency Approvals ................................................................................................................ 44

7. Warranty ............................................................................................................................... 45

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List of Figures

2.1. RX1510 Chassis Slot Assignment .................................................................................... 11

2.2. Front View - RX1510 ........................................................................................................ 12

2.3. CG01: 2 × 10/100/1000TX RJ45 ...................................................................................... 13

2.4. 6TX01: 6 × 10/100/1000TX RJ45 ..................................................................................... 13

2.5. FX**/FG**: 2 × 100FX/1000SX/1000LX LC ...................................................................... 13

2.6. 4FX**: 4 × 100FC LC ....................................................................................................... 13

2.7. FX03: 2 × 100 FX MTRJ .................................................................................................. 13

2.8. 4FX03: 4 × 100FX MTRJ ................................................................................................. 13

2.9. FX**: 2 × 100FX SC ......................................................................................................... 13

2.10. FX**: 2 × 100FX ST ....................................................................................................... 13

2.11. 10FL: 3 × 10FL ST ......................................................................................................... 13

2.12. FG5*: 2 × 1000LX/1000SX SFP ..................................................................................... 14

2.13. FX5*: 4 × 100FX/100LX/100SX SFP .............................................................................. 14

2.14. 6FX50: 6 × 100FX SFP .................................................................................................. 14

2.15. TC1: 1 × T1/E1 RJ45 ..................................................................................................... 14

2.16. E01: 1 × E1 BNC ........................................................................................................... 14

2.17. TC2: 2 × T1/E1 RJ45 ..................................................................................................... 14

2.18. E02: 2 × E1 BNC ........................................................................................................... 14

2.19. TC4: 4 × T1/E1 RJ45 ..................................................................................................... 14

2.20. 6S01: 6 × Serial RJ45 .................................................................................................... 14

2.21. W11, W21, W32 Cellular Modem ................................................................................... 14

2.22. W12, W22 Cellular Modem ............................................................................................. 14

2.23. D02: 1 × DDS RJ45 ....................................................................................................... 15

2.24. APE 1402 ........................................................................................................................ 15

2.25. Screw terminal block power module: terminal cover in place (HI module shown) ........... 16

2.26. Screw terminal block power module: terminal cover removed (HI module shown) .......... 16

2.27. Pluggable terminal block power module (HIP module shown) ........................................ 16

3.1. Installing Mounting Brackets ............................................................................................. 17

3.2. DIN Rail Mounting: Front View ......................................................................................... 17

3.3. DIN Rail Mounting: Side View .......................................................................................... 18

3.4. RX1510 Dimensions – Front View .................................................................................... 18

3.5. RX1510Dimensions – Top View ....................................................................................... 19

3.6. RX1510 Dimensions – Side View ..................................................................................... 19

3.7. Screw Terminal Power Connector for HI Power Module .................................................. 20

3.8. Pluggable Phoenix Power Connector for HIP Power Module ........................................... 20

3.9. Screw Terminal Power Connector for 24 and 48 Power Modules .................................... 20

3.10. Pluggable Phoenix Power Connector for 24P and 48P Power Modules ......................... 20

3.11. Chassis Ground Connection ........................................................................................... 21

3.12. Wiring for Single AC Power Supply (HIP module shown) ............................................... 21

3.13. Wiring for Two DC Power Supplies (24P or 48P modules shown) ................................. 22

3.14. Wiring for AC and DC Power Supplies (HIP module shown at left; 24P or 48P module

shown at right) ......................................................................................................................... 22

3.15. Critical Alarm Relay Connector ....................................................................................... 23

3.16. RJ45 Serial Console Port ............................................................................................... 24

3.17. RJ45 T1/E1 Pin Configuration ........................................................................................ 24

3.18. RJ45 T1/E1 Pin Configuration ........................................................................................ 25

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3.19. RJ45 Ethernet Pin Configuration .................................................................................... 25

3.20. RJ45 Serial Pin Configuration ......................................................................................... 27

3.21. RJ45 DDS Pin Configuration .......................................................................................... 27

3.22. DDS Module Rx and Tx LED Indicators ......................................................................... 28

3.23. SFP module orientation .................................................................................................. 29

3.24. SFP module insertion ..................................................................................................... 29

3.25. SFP module removal ...................................................................................................... 30

3.26. LC .................................................................................................................................... 30

3.27. MTRJ ............................................................................................................................... 30

3.28. SC ................................................................................................................................... 30

3.29. ST .................................................................................................................................... 30

3.30. Single Port Cellular Modem: Antenna Connections ........................................................ 31

3.31. Dual Port Cellular Modem: Antenna Connections .......................................................... 31

3.32. Cellular Modem Module Assembly: W11 and W32 Single Antenna Modules .................. 32

3.33. Cellular Modem Module Assembly: W12 Dual Antenna Modules ................................... 32

3.34. APE Faceplate and Ports ............................................................................................... 34

3.35. APE Chassis Network Connection .................................................................................. 35

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List of Tables

2.1. Module Status LED Indications ......................................................................................... 12

3.1. RJ45 Serial Console Pinout .............................................................................................. 24

3.2. RJ45 T1/E1 Pin Assignment ............................................................................................. 24

3.3. RJ45 Ethernet Pin Assignment ......................................................................................... 25

3.4. Cabling Categories and 1000Base-TX Compliance .......................................................... 26

3.5. RJ45 RS232/RS485/RS422 Serial Pin Assignment .......................................................... 27

3.6. RJ45 DDS Pin Assignment ............................................................................................... 27

3.7. DDS Rx LED Indications .................................................................................................. 28

3.8. DDS Tx LED Indications ................................................................................................... 28

3.9. Available Fiber Connector Types ...................................................................................... 30

3.10. Cellular Modem Modules ................................................................................................ 31

3.11. HSPA Antenna Requirements ........................................................................................ 32

3.12. APE Specifications .......................................................................................................... 34

3.13. APE Module LED Indicators ........................................................................................... 37

4.1. Power Supply Specifications ............................................................................................. 39

4.2. Form C Contact Relay Specifications ............................................................................... 39

4.3. Copper Ethernet Port Specifications ................................................................................. 39

4.4. Fast Ethernet (100Mbps) Optical Specifications ............................................................... 40

4.5. SFP Fast Ethernet Transceivers ....................................................................................... 40

4.6. Fixed Gigabit Transceivers ............................................................................................... 41

4.7. SFP Gigabit Transceivers ................................................................................................. 41

4.8. Operating Environment ..................................................................................................... 41

4.9. Mechanical Specifications ................................................................................................. 41

5.1. IEC 61850-3 EMI Type Tests ........................................................................................... 42

5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests ............................................................. 43

5.3. Environmental Type Tests ................................................................................................ 43

6.1. Agency Approvals ............................................................................................................. 44

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FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Caution: LASER

This product contains a LASER system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user’s authority to operate the equipment.

Should this device require service, refer to Chapter 7, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

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1. Product Overview

1.1. Functional Overview

The RuggedBackbone™ RX1510 is a cost-efficient, rugged layer 3 switch and router. The RX1510’s modular and field replaceable platform allows you to select WAN, serial, and Ethernet options, making it ideally suited for electric power utilities, the industrial plant floor, and traffic control systems. The appliance’s compact form factor makes it ideal for pole mount applications or installation in restricted spaces.

The RX1510 is designed to the RuggedRated™ specification, providing a high level of immunity to electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments found in many industrial applications. An operating temperature range of -40°C to +85°C (-40°F to +185°F) allows the RX1510 to be placed in almost any location.

1.2. Feature Highlights

Cyber Security Features

• Multi-level passwords

• SSH/SSL encryption

• Enable/disable ports, MAC-based port security

• Port-based network access control (802.1x)

• VLAN (802.1Q) to segregate and secure network traffic

• RADIUS centralized password management

• SNMPv3 encrypted authentication and access security

RuggedRated™ for Reliability in Harsh Environments

• Immunity to EMI and high voltage electrical transients:

• Zero-Packet-Loss Technology

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEC 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial environment)

• -40°C to +85°C operating temperature (no fans)

• Optional conformal coated printed circuit boards

• Failsafe Output Relay: For critical failure or error alarming

Physical Ports

• Field replaceable line modules

• Up to 24 ports 100FX

• Up to 24 ports 10/100TX

• Up to 8 ports Gigabit Ethernet

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1. Product Overview

WAN Port Options

• Up to 4 T1/E1 ports via RJ45 connectors (channelized/unchannelized)

• Up to 2 E1 ports via BNC connectors (channelized/unchannelized)

• Cellular/DDS

Serial Ports

• Fully compliant EIA/TIA RS485, RS422, RS232 serial ports (software selectable) with RJ45 connectors

• Raw socket mode support allows conversion of any serial protocol

Protocols

WAN

•

• Frame Relay RFC 1490 or RFC 1294

• PPP RFC 1661, 1332, 1321, 1334, PAP, CHAP Authentication

• Multilink PPP RFC 1990

• GOOSE messaging support

•

• Routing: OSPF, BGP, RIPv1, RIPv2

• VRRP Agent

• Traffic control, NTP Server, IP Multicast Routing

• DHCP Agent (Option 82 Capable)

Frame Relay Support

• ISO and ITU compliant, network certified.

• ANSI T1.617 Annex D, Q.933 or LMI Local Signaling

Management Tools

• Web-based, SSH, CLI management interfaces

• SNMP v1, v2, and v3

• Remote Syslog

• Rich set of diagnostics with logging and alarms

• Loopback diagnostic tests

• Raw and interpreted real-time line traces

Universal Power Supply Options

• Dual redundant, modular, hot-swappable power supplies

• Fully integrated power supplies (no external adaptors)

• Input voltage ranges: 10-36VDC, 36-72VDC, 88-300VDC, 85-264VAC

• TUV/UL 60950 safety approved to 85°C

Warranty

• 5 Year Warranty

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2. RuggedBackbone™ Modules

The RX1510 chassis provides six module slots . Each slot accommodates a particular type of RuggedCom module. Figure 2.1, “RX1510 Chassis Slot Assignment” shows the module slots on the RX1510.

Figure 2.1. RX1510 Chassis Slot Assignment

The RX1510 chassis supports the following modules:

LM1 through LM4

The RX1510 chassis supports up to four line module (LM) cards. For more information on line modules, see Section 2.2, “Line Modules (LM)”.

All modules are built to the RuggedRated™ specifications of the RuggedBackbone™ RX1510. Each module type is described in the following sections.

To install a module into the RuggedBackbone™ chassis, align the module guide ribs with the channels on the chassis. Push the module in as far as it will go, being sure to push through the resistance provided by the grounding springs. When properly seated, the module flange will rest on the main chassis frame. Tighten the thumbscrews using finger strength only.

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2. RuggedBackbone™ Modules

2.1. Front Panel

The RX1510 Front Panel is equipped with an RS232 serial console port for initial management functions, and a locally connected 10/100Base-T Ethernet port for system management out of band from the switch fabric.

Figure 2.2. Front View - RX1510

Other Front Panel features include:

• Utility USB port.

• Line module indicator LEDs.

• Alarm Indicator LED, which indicates system alarm status.

• Lamp Test / Alarm Cutoff (LT/ACO) button.

• Removable 1GB Compact Flash (CF) card, which contains active and fallback installations of the ROX™ operating system, along with the configuration database and other system data.

• Chassis ground connection.

For more information on connecting to the ports on the front panel, see the following topics:

• Serial Console: Section 3.4, “Serial Console Port”

• Management Ethernet Interface: Section 3.7, “Copper Ethernet Ports”

• Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Wiring”

2.1.1. Module Status LEDs

The front panel module status LEDs provide the following information:

LED Purpose Description

LM 1 through 4 Indicates the line module status.

Table 2.1. Module Status LED Indications

Green = OK

Orange = Warning alert

Red = Configuration error

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2. RuggedBackbone™ Modules

2.2. Line Modules (LM)

The RuggedBackbone™ RX1510 supports four line modules in slots LM1 through LM4 . Several types of line modules may be ordered, depending on the type, speed, and number of Ethernet ports required.

The following illustrations show the typical port configurations and connectors available for RX1510 line modules. For complete information on the available line modules, refer to the RuggedBackbone™ RX1510 data sheet.

Only one T1/E1 module may be used per router.

2.2.1. Ethernet - Copper

Figure 2.3. CG01: 2 × 10/100/1000TX RJ45 Figure 2.4. 6TX01: 6 × 10/100/1000TX RJ45

2.2.2. Ethernet - Fiber

Figure 2.5. FX**/FG**: 2 × 100FX/1000SX/1000LX LC Figure 2.6. 4FX**: 4 × 100FC LC

Figure 2.7. FX03: 2 × 100 FX MTRJ

Figure 2.9. FX**: 2 × 100FX SC

Figure 2.11. 10FL: 3 × 10FL ST

Figure 2.8. 4FX03: 4 × 100FX MTRJ

Figure 2.10. FX**: 2 × 100FX ST

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2. RuggedBackbone™ Modules

2.2.3. SFP Modular

Figure 2.12. FG5*: 2 × 1000LX/1000SX SFP Figure 2.13. FX5*: 4 × 100FX/100LX/100SX SFP

Figure 2.14. 6FX50: 6 × 100FX SFP

2.2.4. WAN

Figure 2.15. TC1: 1 × T1/E1 RJ45 Figure 2.16. E01: 1 × E1 BNC

Figure 2.17. TC2: 2 × T1/E1 RJ45

Figure 2.19. TC4: 4 × T1/E1 RJ45

2.2.5. Serial

Figure 2.20. 6S01: 6 × Serial RJ45

2.2.6. Cellular Modem

Figure 2.21. W11, W21, W32 Cellular Modem Figure 2.22. W12, W22 Cellular Modem

Figure 2.18. E02: 2 × E1 BNC

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2. RuggedBackbone™ Modules

2.2.7. DDS - Digital Data Services

Figure 2.23. D02: 1 × DDS RJ45

2.2.8. APE - Appplication Processing Engine

Figure 2.24. APE 1402

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2. RuggedBackbone™ Modules

2.3. Power Supply

The RX1510 may be equipped with one or two power modules. The use of two power modules is recommended to provide redundancy and load balancing.

A single power module is capable of delivering a maximum of 42W, and accepts either AC or DC power at its input.

Power modules may be ordered with a screw terminal block or with a pluggable terminal block. The screw terminal block features a safety cover which must be removed to make wiring connections, and must be replaced after wiring is complete.

Power modules may be ordered as separate components. Refer to the RX1510 data sheet for complete ordering details.

Figure 2.25. Screw terminal block power module: terminal cover in place (HI module shown)

Figure 2.26. Screw terminal block power module: terminal cover removed (HI module shown)

Figure 2.27. Pluggable terminal block power module (HIP module shown)

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3. Installation

3.1. Mounting

The RuggedBackbone™ RX1510 features optional mounting brackets for panel and DIN rail mounting. The optional brackets attach to both sides of the appliance at the rear of the chassis. For panel mounting, the mounting bracket provides four mounting holes. For DIN rail mounting, the DIN adaptor mounts to a standard 1" DIN rail and is secured with a lock screw on each adaptor.

To attach the mounting brackets, align the brackets with the threaded holes on the sides of the appliance. Secure the mounting brackets to the appliance with the screws included in the mounting bracket kit.

Figure 3.1. Installing Mounting Brackets

Figure 3.2. DIN Rail Mounting: Front View

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3. Installation

Figure 3.3. DIN Rail Mounting: Side View

3.1.1. RX1510Dimensions

Figure 3.4. RX1510 Dimensions – Front View

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3. Installation

Figure 3.5. RX1510Dimensions – Top View

Figure 3.6. RX1510 Dimensions – Side View

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3. Installation

3.2. Power Supply Wiring and Grounding

The RX1510 supports dual redundant power supplies, power module 1 (PM1) and power module 2 (PM2). Power connections are located on the PM1 and PM2 module face plates. An optional chassis ground connection is located on the front panel as shown in .

RX1510 products can be equipped with either a Phillips Screw Terminal Block or a Phoenix Plug Terminal Block. The Phillips Screw Terminal Block has Phillips screws with compression plates, allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal blocks have a safety cover, secured with two Phillips screws, which must be removed to make connections. The safety cover must be re-attached after wiring to ensure personnel safety.

For AC and DC power supply wiring examples, refer to

The RX1510 has two (2) power supplies installed and may be supplied from multiple power sources. Service personnel must isolate all power supplies prior to servicing.

3.2.1. Connectors for HI and HIP Power Modules

Figure 3.7. Screw Terminal Power

Connector for HI Power Module

Figure 3.8. Pluggable Phoenix Power

Connector for HIP Power Module

3.2.2. Connectors for 24, 24P, 48, and 48P Power Modules

Figure 3.9. Screw Terminal Power

Connector for 24 and 48 Power Modules

Figure 3.10. Pluggable Phoenix Power

Connector for 24P and 48P Power Modules

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3. Installation

3.2.3. Chassis Ground Connection

The RX1510 chassis ground connection, shown in Figure 3.11, “Chassis Ground Connection”, uses a #10-32 screw. It is recommended to terminate the ground connection in a #10 ring lug. Torque on the chassis ground connection should not exceed 30 in-lbs (3.4 Nm).

Figure 3.11. Chassis Ground Connection

3.2.4. AC Power Supply Wiring

Figure 3.12. Wiring for Single AC Power Supply (HIP module shown)

• For 125/230VAC rated equipment, a appropriately rated AC circuit breaker must be installed.

• It is recommended to provide a separate circuit breaker for each power supply module.

• Equipment must be installed according to applicable local wiring codes.

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3. Installation

3.2.5. DC Power Supply Wiring Examples

Figure 3.13. Wiring for Two DC Power Supplies (24P or 48P modules shown)

• For 125/230VAC rated equipment, a appropriately rated AC circuit breaker must be installed.

• It is recommended to provide a separate circuit breaker for each power supply module.

• Equipment must be installed according to applicable local wiring codes.

3.2.6. AC and DC Power Supply Wiring Example

Figure 3.14. Wiring for AC and DC Power Supplies (HIP module shown at left; 24P or 48P module shown at right)

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3. Installation

• The placement of the AC and DC power supplies is not slot-dependent. Either PM slot can be used for AC or DC power.

• For 110/230VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

• For 125/250VDC rated equipment, a appropriately rated DC circuit breaker must be installed.

• For maximum redundancy in a dual power supply configuration, it is recommended to use two independent power sources.

• It is recommended to provide a separate circuit breaker for each power supply module.

• Equipment must be installed according to applicable local wiring codes.

3.3. Critical Alarm Wiring

The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone™ RX1510. The contacts are energized upon power-up of the unit and remain energized unless a critical alarm condition is detected. Relay connections are shown in the Critical

Alarm Relay Connector diagram. You can configure control of the relay output through the ROX™

user interface. A common application for this output is to signal an alarm in case of a power failure.

Figure 3.15. Critical Alarm Relay Connector

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3.4. Serial Console Port

The serial console port on the front panel provides access to the boot-time control and configuration menu interface, and a console interface to the ROX™ operating system.

The serial ports implement RS232 DCE on a RJ45 connector. Serial settings are: 57600 bps, 8 bits, No parity, 1 stop bit. See the illustration and table below for pin configuration and assignment.

Figure 3.16. RJ45 Serial Console Port

RJ45 Pin Signal Function

1 RX+ 2 RX3 TX+ 4 NC 5 NC 6 TX7 NC 8 NC

Table 3.1. RJ45 Serial Console Pinout

3.5. WAN Ports: RJ45

The RX1510 supports T1/E1 WAN ports, to interface to standard T1 or E1 telecommunication infrastructure. Carefully note the orientation of the RJ45 receptacle when inserting or removing cabling. See the illustration and table below for pin configuration and assignment.

Figure 3.17. RJ45 T1/E1 Pin Configuration

T1/E1 pinout

Pin Description

1 RRING 2 RTIP 3 NC 4 TRING 5 TTIP 6 NC 7 NC 8 NC

Table 3.2. RJ45 T1/E1 Pin Assignment

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Rx Tx

Chassis

RTIP

Chassis

TTIP

3.6. WAN Ports: BNC

The RX1510 supports optional E1 WAN ports with BNC connectors. The Tx and Rx connections are labelled on the line module. See the illustration below for the connection configuration.

Figure 3.18. RJ45 T1/E1 Pin Configuration

3.7. Copper Ethernet Ports

The RuggedBackbone™ RX1510 can be ordered with up to 10/100Base-TX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All copper Ethernet ports feature auto-negotiation, auto-polarity, and auto-crossover functions. The female RJ45 connector can accept and take advantage of screened (commonly known as “shielded”) cabling.

3.7.1. RJ45 Twisted-Pair Copper Ports

Female RJ45 connectors are available on LMs that support 10/100Base-T and on LMs and SMs that support 10/100/1000Base-T Ethernet. See the illustration and table below for pin configuration and assignment.

10/100/1000Base-

Figure 3.19. RJ45 Ethernet Pin Configuration

RJ45 Pin 10/100Base-Tx

1 RX+ A+ 2 RX- A3 TX+ B+ 4 NC C+ 5 NC C6 TX- B7 NC D+ 8 NC D-

Table 3.3. RJ45 Ethernet Pin Assignment

3.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of CAT-5 (or higher) balanced, unshielded twisted-pair cabling. For wiring guidelines, system designers and integrators should refer to the Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard for minimum cabling performance specifications required for proper Gigabit Ethernet operation. To ensure reliable, error-free data communications, new and pre-existing communication paths should be verified for TIA/EIA-568-A compliance. The table: Cabling Categories and 1000Base-

TX Compliance summarizes the relevant cabling standards as they apply to 100Base-TX

connections.

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Cabling Category

< 5 No New wiring infrastructure required.

5 Yes Verify TIA/EIA-568-A compliance.

5e Yes No action required. New installations should be designed with Category 5e or higher.

6 Yes No action required.

> 6 Yes Connector and wiring standards to be determined.

Table 3.4. Cabling Categories and 1000Base-TX Compliance

1000Base-

TX Compliant

Follow these recommendations for copper data cabling in high electrical noise environments:

• Data cable lengths should be as short as possible, ideally limited to 10' (3m) in length. Copper data cables should not be used for inter-building communications.

• Power and data cables should not be run in parallel for long distances, and should be installed in separate conduits. Power and data cables should intersect at 90° angles when necessary to reduce inductive coupling.

• Optionally, shielded/screened cabling can be used. The cable shield should be grounded at one single point to avoid the generation of ground loops.

3.7.3. Transient Suppression

All copper Ethernet ports on RuggedCom products include transient suppression circuitry to protect against damage from electrical transients and to ensure conformance to IEC 61850-3 and IEEE 1613 Class 1. This means that during a transient electrical event, it is possible for communications errors or interruptions to occur, but recovery is automatic.

Required Action

RuggedCom does not recommend the use of copper cabling of any length for critical, real-time, substation automation applications.

RuggedCom also recommends against the use of copper Ethernet connections to interface to devices in the field across distances which could produce high levels of ground potential rise (that is, greater than 2500V), during line-to-ground fault conditions.

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3.8. Serial Ports: RJ45

The RX1510 supports serial port line modules with RJ45 connections. On power-up, all serial ports default to RS485 mode. Each port can be individually set to RS232, RS485, or RS422 mode via software.

Figure 3.20. RJ45 Serial Pin Configuration

Pin RS232 Mode RS485 Mode RS422 Mode

1 RX2 Reserved 3 COM (Isolated GND) 4 COM (Isolated GND) 5 RX RX+ 6 TX TX/RX + TX + 7 CTS 8 RTS TX/RX - TX -

Shield Chassis GND

Table 3.5. RJ45 RS232/RS485/RS422 Serial Pin Assignment

Pin 2 is reserved for future IRIG-B output. Do not connect Pin 2 at this time; doing so may cause hardware damage. Pins 7 and 8 are connected internally. No internal termination is provided. In RS232 mode, these pins enter a high impedance state. A DTE that asserts RTS will see CTS asserted, but hardware flow control is not performed on the port.

3.9. DDS Ports: RJ45

The RX1510 supports DDS port line modules with RJ45 connections. The 56 kbps DDS port is compatible with Bellcore standards. Each DDS module features a single 56/64 kbps DDS line interface with a standard RJ45 receptacle.

Figure 3.21. RJ45 DDS Pin Configuration

RJ45 Pin Description

1 R1: Transmit data to network (Ring 1) 2 T1: Transmit data to network (Tip 1) 3 NC 4 NC 5 NC 6 NC 7 T: Receive data from network (Tip) 8 R: Receive data from network (Ring)

Table 3.6. RJ45 DDS Pin Assignment

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3.10. DDS Rx and Tx LED Indications

The DDS module features Rx and Tx LED indicators that display transmit and receive status.

Figure 3.22. DDS Module Rx and Tx LED Indicators

The following tables describe the DDS module Rx and Tx LED status indications:

Rx LED Color Status

GREEN Frame sync detected and signal OK.

YELLOW Signal OK, but no frame sync.

RED Loss of signal. OFF The interface is not enabled.

Table 3.7. DDS Rx LED Indications

Tx LED Color Status

GREEN The interface is enabled and remote device has no errors.

YELLOW The interface is in loopback mode.

RED OFF The interface is not enabled.

Table 3.8. DDS Tx LED Indications

Loss of signal or receiving any of OOS, UNM, or UMC codes: the remote device is out of service or has problems with the signal.

3.11. SFP Optics – Installation, removal, and precautions

The RX1510 can be ordered with SFP (Small Form-factor Pluggable) pluggable optics modules. SFP modules can be safely inserted and removed while the chassis is powered and operating. When inserting or removing optics, observe the following precautions:

• Ensure that dust caps are mounted on SFP cages at all times, unless you are in the process of inserting or removing an SFP module. The dust caps prevent the accumulation of residue or particles that might inhibit proper operation.

• Ensure that you have properly discharged any possible electrostatic build-up to prevent electrostatic discharges (ESD). This can be accomplished by proper grounding through an ESD wrist strap, or by touching earth or chassis ground before installing or removing optical modules. ESD can damage or shorten the life of optical modules when they are not plugged into a chassis.

• Ensure that SFP optical modules are always stored in an ESD-safe bag or other suitable ESD-safe environment. Keep SFP modules free from moisture and store them at the proper temperature (-40°C to +85°C).

• Disconnect all cables from the SFP module before inserting or removing the module.

• Use only components certified by RuggedCom Inc. with RuggedCom products. Damage can occur to optics and product if compatibility and reliability have not been properly assessed.

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3.11.1. Module Insertion – SFP

Special attention must be paid to the orientation of SFP modules upon installation in the RX1510 chassis. The figure below shows the proper orientation of SFP modules installed in both upper and lower line modules. SFP modules on the upper row must be inserted top-side up. SFP modules on the lower row must be inserted top-side down. SFP modules should be inserted with the baillatch in the locked position.

Figure 3.23. SFP module orientation

Figure 3.24. SFP module insertion

SFP modules should slide gently into their ports and should lock in place when fully inserted. Dust covers should be in place when installing the modules, and should always be in place when cables are not connected.

3.11.2. SFP Module Removal

To remove the SFP module, disconnect any cables and replace the dust cover to protect the optics. Extend the bail latch found on the top of the module. Grasp the bail latch and gently pull outwards to unlock and remove the module.

Immediately after removal, store the SFP module in an ESD-safe environment.

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Tx Rx

Figure 3.25. SFP module removal

3.12. Fiber Ethernet Ports

Depending on the order code of the product, the RuggedBackbone™ RX1510 can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link establishment and operation. The drawings in the following figures show a side and top view of each supported fiber optic connector type to assist in identifying the proper cable connection orientation.

Figure 3.26. LC

Figure 3.27. MTRJ

Figure 3.28. SC

Table 3.9. Available Fiber Connector Types

Figure 3.29. ST

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3.13. Cellular Modems

The RX1510 can be equipped with cellular modem modules for operation on GSM, EDGE, HSPA +, or CDMA networks. The cellular modems feature 50 Ω SMA antenna connectors on the front

plate of each module. The following cellular modem modules are available:

Module Order Code Description

W11 1 Port Cell Modem GSM,EDGE,HSPA+ W12 2 Port Cell Modem GSM,EDGE,HSPA+ W21 1 Port Cell Modem EVDO Rev.A Verizon Wireless W22 2 Port Cell Modem EVDO Rev.A Verizon Wireless W32 1 Port Cell Modem GSM,EDGE,HSPA+, 1 Port Cell Modem EVDO Rev.A Verizon Wireless

Table 3.10. Cellular Modem Modules

Figure 3.30. Single Port Cellular Modem: Antenna Connections

Figure 3.31. Dual Port Cellular Modem: Antenna Connections

If two or more antennas are to be installed, the antennas must be separated by a minimum distance of 20 cm (7.9").

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3.13.1. GSM, EDGE, HSPA+ Cellular Modem Card

The HSPA option is available for use on various GSM based networks. This option supports GSM, GPRS, EDGE, UMTS and WCDMA/HSDPA/HSUPA. The Main antenna and Receive Diversity

antenna connections are made to the 50 Ω SMA connectors located on either side of the front faceplate.

Supported frequency bands are given in the following table. For safe operation of the device, ensure that the maximum antenna gain is not exceeded.

Band

Band I

WCDMA 2100

Band II

WCDMA 1900

Band VIII

WCDMA 900

Band V

WCDMA 850

Band VI

WCDMA 800

GSM 850 824-849 <2.5:1 869-894 <3.5:1 5 EGSM 900 880-915 <2.5:1 925-960 <3.5:1 5 GSM 1800 1710-1785 <2.5:1 1805-1880 <3.5:1 4 GSM 1900 1850-1910 <2.5:1 1930-1990 <2.5:1 4

Table 3.11. HSPA Antenna Requirements

Tx (MHz) VSWR Rx (MHz) VSWR

1920-1980 <2.5:1 2110-2170 <3.5:1 Y 4

1850-1910 <2.5:1 1930-1990 <2.5:1 Y 4

880-915 <2.5:1 925-960 <3.5:1 Y 5

824-849 <2.5:1 869-894 <3.5:1 Y 5

830-840 <2.5:1 875-885 <3.5:1 Y 5

Frequency Range

RX Diversity

Support

3.13.2. Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems

Be sure to take appropriate anti-static precautions before opening the cellular modem module.

Maximum Allowable Gain (dBi)

1. Remove the module from the RX1510.

2. On the smooth side of the module, remove the four screws and remove the back of the module.

Figure 3.32. Cellular Modem Module Assembly:

W11 and W32 Single Antenna Modules

Figure 3.33. Cellular Modem Module

Assembly: W12 Dual Antenna Modules

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3. Note the location of the SIM card cages. For modules W11 and W32, install the SIM card in SIM 1. For module W22, install a SIM card in both SIM 1 and SIM 2.

4. Top open a SIM card cage, slide the silver catch down towards the antenna connector end of the module and flip the cage open.

5. Hold the SIM card at its notched end, with its connectors facing down, and insert the SIM card into the cage.

6. Flip the cage down and slide the silver catch up away from the antenna connector end of the module.

7. Replace the back of the module and secure the back of the module with the four screws removed earlier.

8. Re-install the module in the RX1510.

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3.14. APE: Application Processing Engine

3.14.1. APE Overview

The APE (Application Processing Engine) is an x86-based computer designed to occupy a single line module slot on the RX1510. The APE can host any x86-based operating system capable of running on a computer with similar specifications, and features a Gigabit Ethernet connection on the module faceplate. You can use the APE for a variety of functions, such as network monitoring, specialized applications, DNS applications, and more.

Feature Description

Processor Intel Atom E660T 1.3 GHz RAM 2 GB DDR2 Disk 8 GB SATA, solid state

Network

USB Video DVI-D

LED Indicators

Controls Momentary contact reset button Operating System

Table 3.12. APE Specifications

1 × RJ45 Gigabit Ethernet interface, faceplate connector 1 × Gigabit Ethernet interface, connected to internal RX1510 switch

2 × USB 2.0. Maximum USB device power consumption, through single port or combined through both ports: 250 mA at 5 V.

• Power

• Disk Activity

Supports any x86-compatible operating compatible with hardware specifications. For a list of tested and confirmed operating systems, see Section 3.14.2, “Supported Operating Systems”.

Figure 3.34. APE Faceplate and Ports

3.14.2. Supported Operating Systems

The APE supports any x86-compatible operating system. The following operating systems have been tested and confirmed to work with the APE module:

• Microsoft Windows Embedded Standard 7

• Debian GNU/Linux 6

• Ubuntu 11.04

• Linux Mint 10

• OpenSuse 11.4

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3.14.3. Secondary Network Interface

In addition to the gigabit Ethernet interface on the faceplate, the APE features a gigabit Ethernet interface connecting to a port on the RX1510 chassis. The interface can be used by the operating system running on the APE as a normal network interface. The port can be configured from ROX™. Typical port parameters, such as speed, duplex, vlans, and more, can be configured. From the perspective of the RX1510, the port is just switch port where a device is connected.

Figure 3.35, “APE Chassis Network Connection” shows how the APE and the RX1510 are

connected. The APE module can have connectivity to devices or networks connected to regular ports on the RX1500.

Figure 3.35. APE Chassis Network Connection

3.14.3.1. Placing the APE in a VLAN

The port connecting the APE to the RX1510 is a normal switch port. The port PVID can be changed through ROX™ as can be done with any other switch port. For example, if the APE is Line Module 2 (LM2), then setting the lm2/1 pvid parameter to 10 places the APE secondary network interface connection on VLAN 10.

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3.14.4. Installing an Operating System

We recommend that the operating system be installed and configured by users with experience in installing and administering the chosen operating system.

To install an operating system on the APE, you need the following items:

• DVI-D monitor.

• Keyboard with USB connector.

• Bootable USB flash drive or USB external CD/DVD drive with your operating system installation

package.

When using an external drive that is powered through the USB port, ensure that the total power consumption through both USB ports does not exceed 250 mA at 5V.

To connect additional USB devices, such as a mouse, you can attach a USB hub to the APE. Again, ensure that the total power consumption through both USB ports does not exceed 250 mA at 5V.

Procedure 3.1. To install an operating system:

1. Ensure that the APE module is inserted properly into the line module slot and that the RX1510

is powered up. The APE module power LED should be ON and orange.

2. Connect your monitor to the DVI-D connector, connect your keyboard to a USB port, and

connect your bootable USB device to a USB port. If your operating system installation package requires a network connection, connect a

network cable to the Ethernet port. Connect the other end of the cable to a functioning network port.

3. With a pin or small screwdriver, press and release the APE reset button.

4. After the APE boots, press the F2 key. The BIOS screen appears.

5. Navigate to the Boot menu. Move the USB device to the first boot priority.

Your bootable USB device must be connected to the APE for you to be able to set the device’s boot priority.

6. Navigate to the Exit menu and select Exit Saving Changes. The APE restarts and boots

from the connected USB device.

7. Follow the prompts and instructions from your operating system installation package. Detailed

installation instructions are beyond the scope of this guide. For detailed instructions on installing your operating system, refer to the operating system documentation.

8. After installing the operating system, you may need to change the boot priority back to the

APE’s internal drive. Reboot the APE and press F2 as the module reboots. Navigate to the Boot menu and move the internal drive to the first boot priority. Navigate to the Exit menu and select Exit Saving Changes. The APE restarts and boots from the internal drive.

It is also possible to run a live operating system from the USB device itself. However, this may result in slower overall performance of the operating system.

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3.14.5. The APE BIOS

The APE module features a BIOS with functionality similar to that of a typical PC. You can configure the following BIOS settings:

• System Time

• Processor Options

• Boot Options

• Security Options

For most purposes, these options are used sparingly unless there is a specific hardware or software requirement that requires a change. The most commonly changed options are the boot options, as the USB ports need to be made bootable to install an operating system.

To display the BIOS menus, press F2 while powering on the APE. To display BIOS help, press

F1 and follow the instructions at the bottom of the screen.

3.14.6. Resetting the Module

Whenever possible, shut down and reboot the APE from the operating system instead of performing a hard reset with the reset button. This helps to ensure graceful shutdowns and data integrity. If absolutely required, you can perform a hard reset with the reset button on the APE faceplate.

The reset button is recessed from the front surface of the faceplate. Use a pin or small screwdriver to reach the button.

To reset the APE, depress and hold the reset button until the power LED turns orange. Then, release and push the reset button again. The power LED turns green as the module reboots.

3.14.7. LED Indicators

LED Indicator LED Color and State Description

Power LED Green, steady APE module is on and functioning correctly.

Power LED Orange, steady

Disk LED Green, steady or blinking.

Ethernet Port LED Green, steady or blinking. Indicates incoming and outgoing network activity.

Table 3.13. APE Module LED Indicators

APE module is not receiving

enough power or is shut down.

Indicates read and write

activity to the solid state drive.

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3.14.8. FAQs

Q: How do I use a CD or DVD to install an operating system on the APE module? A: Connect an external CD/DVD drive to one of the APE USB ports. If the external drive is

powered through the USB port, ensure that it does not exceed the USB port power limitations (250 mA at 5 V), or use a drive that has an external power supply.

Q: How do I install Windows from a USB flash drive? A: There are many articles on the Internet explaining how to do this. We recommended

selecting a method that uses the least amount of third-party software to create the bootable USB drive.

Q: Can I shutdown or power-up the APE module from ROX™? A: Not currently. In ROX™ version 2.2, the APE is isolated from ROX™ control. ROX™

can identify the type of module present in the RX1510 line module slot, and can monitor temperature information for the APE module.

Q: Can I connect to the operating system running on the APE from one of the ports on the

other slots?

A: Yes. In ROX™, assign lm{APE_slot}/1, where {APE_slot} is the line module slot where

the APE is installed, to the VLAN on which connectivity is expected. The APE should be reachable from any device belonging to the same VLAN.

If you want the APE be routable, log in to the operating system on the APE and set the secondary interface gateway to the IP address of the ROX™ VLAN.

Q: Can I use the APE module as a DHCP server or a DNS server? A: Yes. The APE module supports any x86-compatible operating system and the services

offered by the system.

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4. Technical Specifications

4.1. Power Supply Specifications

Power

Supply Type

HIP

24 10 VDC 36 VDC 2A(T)

24P 10 VDC 36 VDC 2A(T)

48 36 VDC 72 VDC 2A(T)

48P 36 VDC 72 VDC 2A(T)

Power consumption varies based on configuration.

(T) denotes time-delay fuse.

Input Range

Min Max

88 VDC 300 VDC 85 VAC 264 VAC 88 VDC 300 VDC 85 VAC 264 VAC

Internal

Fuse Rating

2A(T)

Table 4.1. Power Supply Specifications

4.2. Critical Alarm Relay Specifications

Voltage Current

30VDC 5A

250VAC 6.25A

Table 4.2. Form C Contact Relay Specifications

Max. Power

Consumption

52W Max 42W

Max Power

Output

Connections

Screw

terminal block

Pluggable

terminal block

Screw

terminal block

Pluggable

terminal block

Screw

terminal block

Pluggable

terminal block

4.3. Copper Ethernet Port Specifications

The RX1510 can be ordered with several different modules which contain 10/100Tx or 10/100/1000Tx Ethernet ports. All copper Ethernet ports have the following specifications:

Parameter Specification Notes

Speed 10/100 or 10/100/1000 Mbps Auto-negotiating

Duplex FDX / HDX Auto-negotiating

Cable-Type > Category 5 Shielded/Unshielded

Wiring Standard TIA/EIA T568A/B Auto-Crossover, Auto-Polarity

Max Distance 100 m

Connector RJ45

Isolation 1.5kV RMS 1-minute

Table 4.3. Copper Ethernet Port Specifications

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4. Technical Specifications

4.4. Fiber Ethernet Port Specifications

The following sections detail fiber optic specifications for ports that can be ordered with the modules on a RuggedBackbone™ RX1510. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the ROX™ user interface. Section 4.4.1, “Fast Ethernet (100Mbps) Optical Specifications” and Section 4.4.2, “Gigabit Ethernet (1Gbps) Optical Specifications” list the specifications of the optical transceivers used in the fiber Ethernet modules available for the RX1510. The specifications are organized by order code. Module order codes are contained within each unit when it is assembled and configured at the factory. Consult the RuggedCom ROX™ User Guide for help in obtaining the factory configuration data.

4.4.1. Fast Ethernet (100Mbps) Optical Specifications

Fixed Fast Ethernet Transceivers

Order

Code

FX01 MM ST

FX02 MM SC

FX11 and

4FX11

FX03 and

4FX03

FX04 SM ST 9/125 1300 -15 -8 -32 -3 20 17 FX05 SM SC 9/125 1300 -15 -8 -31 -7 20 16

FX06 and

4FX06

FX07 SM SC 9/125 1300 -5 0 -34 -3 50 29

FX08 and

4FX08

FX09 SM SC 9/125 1300 0 5 -37 0 90 37

FX10 and

4FX10

Mode

Connector

Type

MM LC 9/125 1300 -19 -14 -32 -14 2 13

MM MTRJ

SM LC 9/125 1300 -15 -8 -34 -7 20 19

SM LC 9/125 1300 -5 0 -35 3 50 30

SM LC 9/125 1300 0 5 -37 0 90 37

Cable

Type (µm)

62.5/125 -19 12 50/125

Tx λ (typ.)

(nm)

1300

Tx min.

(dBm)

-22.5

Tx max.

(dBm)

-14 -31 -14 2

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Table 4.4. Fast Ethernet (100Mbps) Optical Specifications

Power

Budget

(dB)

8.5

SFP Fast Ethernet Transceivers

Order

Code

FX51 MM LC

FX52 SM LC 9/125 1300 -15 -8 -31 -8 20 16 FX53 SM LC 9/125 1300 -5 0 -34 0 50 29 FX54 SM LC 9/125 1550 -5 0 -34 -10 90 29

Mode

Connector

Type

Cable

Type (µm)

62.5/125 -20 11 50/125

Tx λ (typ.)

(nm)

1310

Tx min

(dBm)

-23.5

Tx max

(dBm)

-14 -31 -14 2

Sensitivity

(dBm)

Table 4.5. SFP Fast Ethernet Transceivers

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Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

7.5

4. Technical Specifications

4.4.2. Gigabit Ethernet (1Gbps) Optical Specifications

Fixed Gigabit Transceivers

Order

Code

FG01 MM LC 50/125 850 -9 -2.5 -20 0 0.5 11 FG02 SM SC 9/125 1310 -10 -3 -20 -3 10 10 FG03 SM LC 9/125 1310 -9.5 -3 -21 -3 10 11.5 FG04 SM SC 9/125 1310 -5 0 -20 -3 25 15 FG05 SM LC 9/125 1310 -7 -3 -24 -3 25 17

Mode

Connector

Type

Table 4.6. Fixed Gigabit Transceivers

SFP Gigabit Transceivers

Order

Code

FG51 MM LC

FG52 SM LC 9/125 1310 -9.5 -3 -19 -3 10 9.5 FG53 SM LC 9/125 1310 -7 -3 -23 -3 25 16 FG54 SM LC 9/125 1550 0 5 -23 -3 70 23

Mode

Table 4.7. SFP Gigabit Transceivers

Notes:

Connector

Type

Cable

Type (µm)

Cable

Type (µm)

50/125 0.5

62.5/125

Tx λ (typ.)

(nm)

Tx λ (typ.)

(nm)

850 -9 -2.5 -20 0

Tx min

(dBm)

Tx min

(dBm)

Tx max

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

(typ.)

(km)

0.3

Power

Budget

(dB)

Power

Budget

(dB)

1. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.

2. All optical power numbers are listed as dBm averages.

3. F51 transceivers are rated for -40°C to +85°C.

4.5. Operating Environment

Parameter Range Comments

Ambient Operating Temperature -40°C to 85°C

Table 4.8. Operating Environment

4.6. Mechanical Specifications

Parameter Value Comments

Dimensions

Weight Approximately 11 lbs (5.0 kg) Weight dependent on module selection.

Ingress Protection IP40

Enclosure Aluminum

Table 4.9. Mechanical Specifications

4.83 × 9.36 × 7.00 REF (6.86) inches

122.68 × 237.74 × 177.80 REF (174.24) mm

Ambient Temperature as measured from a 30cm

radius surrounding the center of the enclosure.

(Height × Width × Depth)

RuggedCom® RuggedBackbone™ 41 RX1510 Installation Guide Rev 104

5. EMI And Environmental Type Tests

Test Description Test Levels

IEC 61000-4-2 ESD

IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m Note

IEC 61000-4-4 Burst (Fast Transient)

IEC 61000-4-5 Surge

IEC 61000-4-6 Induced (Conducted) RFI

IEC 61000-4-8 Magnetic Field Enclosure Ports

IEC 61000-4-29 Voltage Dips & Interrupts

IEC 61000-4-11 Voltage Dips & Interrupts A.C. Power ports

IEC 61000-4-12 Damped Oscillatory

IEC 61000-4-16 Mains Frequency Voltage

IEC 61000-4-17

RuggedCom-specified severity levels

Ripple on D.C.

Power Supply

Enclosure Contact +/- 8 kV 4

Enclosure Air +/- 15 kV 4

Signal ports +/- 4kV @ 2.5kHz Note D.C. Power ports +/- 4kV 4 A.C. Power ports +/- 4kV 4

Earth ground ports +/- 4kV 4

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 10V 3

D.C Power ports 10V 3

A.C. Power ports 10V 3

Earth ground ports 10V 3

D.C. Power ports

A.C. Power ports

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 30V Continuous, 300V for 1s 4 D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3

Signal ports 2kVAC (Fail-Safe Relay output) N/A D.C. Power ports 1.5kVDC N/AIEC 60255-5 Dielectric Strength A.C. Power ports 2kVAC N/A

Signal ports 5kV (Fail-Safe Relay output) N/A D.C. Power ports 5kV N/AIEC 60255-5 H.V. Impulse A.C. Power ports 5kV N/A

+/- 4kV line-to-earth,

+/- 2kV line-to-line

+/- 2kV line-to-earth,

+/- 1kV line-to-line

+/- 4kV line-to-earth,

+/- 2kV line-to-line

40 A/m, continuous,

1000 A/m for 1 s 1000 A/m for 1 s 5

30% for 0.1s, 60% for

0.1s, 100% for 0.05s 30% for 1 period,

60% for 50 periods

100% for 5 periods,

100% for 50 periods

2.5kV common, 1kV diff. mode@1MHz

Table 5.1. IEC 61850-3 EMI Type Tests

Severity

Levels

a a

Note

N/A

RuggedCom® RuggedBackbone™ 42 RX1510 Installation Guide Rev 104

5. EMI And Environmental Type Tests

Test Description Test Levels

IEEE C37.90.3 ESD

IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m

IEEE C37.90.1 Fast Transient

Meets Class 2 requirements for an all-fiber configuration. Meets Class 1 requirements for copper ports.

Table 5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests

Enclosure Contact +/-2kV, +/-4kV, +/- 8kV

Enclosure Air +/-4kV, +/-8kV, +/-15kV

Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV

Earth ground ports +/- 4kV

Signal ports 2.5kV common mode @1MHz D.C. Power ports 2.5kV common, 1kV diff. mode@1MHzIEEE C37.90.1 Oscillatory A.C. Power ports 2.5kV common, 1kV diff. mode@1MHz

Signal ports 5kV (Fail-Safe Relay output) D.C. Power ports 5kVIEEE C37.90 H.V. Impulse A.C. Power ports 5kV

Signal ports 2kVAC D.C. Power ports 1.5kVDCIEEE C37.90 Dielectric Strength A.C. Power ports 2kVAC

Test Description Test Levels

IEC 60068-2-1 Cold Temperature Test Ad -40°C, 16 Hours

IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db 95% (non-condensing), 55°C , 6 cycles IEC 60255-21-1 Vibration 2g @ (10 - 150) Hz IEC 60255-21-2 Shock 30g @ 11mS

Table 5.3. Environmental Type Tests

RuggedCom® RuggedBackbone™ 43 RX1510 Installation Guide Rev 104

6. Agency Approvals

Agency Standards Comments

TUV

CE EN 60950, EN 61000-6-2

FCC FCC Part 15, Class A

CISPR EN55022, Class A

FDA/CDRH 21 CFR Chapter 1, Subchapter J Laser Eye Safety

ISO ISO9001:2008

Table 6.1. Agency Approvals

UL 60950-1:2007,

CAN/CSA-C22.2 No. 60950-1-07

CE Compliance is claimed via

Declaration of Self Conformity Route

Designed and manufactured using an

ISO9001: 2008 certified quality program

RuggedCom® RuggedBackbone™ 44 RX1510 Installation Guide Rev 104

7. Warranty

RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact your customer service representative.

Should this product require service, contact the factory at:

RuggedCom Inc.

300 Applewood Crescent Concord, Ontario Canada L4K 5C7 Phone: +1 905 856 5288 Fax: +1 905 856 1995

RuggedCom® RuggedBackbone™ 45 RX1510 Installation Guide Rev 104

RuggedCom RX1510 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

FCC Statement And Cautions

1. Product Overview

1.1. Functional Overview

1.2. Feature Highlights

2. RuggedBackbone™ Modules

2.1. Front Panel

2.1.1. Module Status LEDs

2.2. Line Modules (LM)

2.2.1. Ethernet - Copper

2.2.2. Ethernet - Fiber

2.2.3. SFP Modular

2.2.4. WAN

2.2.5. Serial

2.2.6. Cellular Modem

2.2.7. DDS - Digital Data Services

2.2.8. APE - Appplication Processing Engine

2.3. Power Supply

3. Installation

3.1. Mounting

3.1.1. RX1510Dimensions

3.2. Power Supply Wiring and Grounding

3.2.1. Connectors for HI and HIP Power Modules

3.2.2. Connectors for 24, 24P, 48, and 48P Power Modules

3.2.3. Chassis Ground Connection

3.2.4. AC Power Supply Wiring

3.2.5. DC Power Supply Wiring Examples

3.2.6. AC and DC Power Supply Wiring Example

3.3. Critical Alarm Wiring

3.4. Serial Console Port

3.5. WAN Ports: RJ45

3.6. WAN Ports: BNC

3.7. Copper Ethernet Ports

3.7.1. RJ45 Twisted-Pair Copper Ports

3.7.2. Gigabit Ethernet 1000Base-TX Cabling Recommendations

3.7.3. Transient Suppression

3.8. Serial Ports: RJ45

3.9. DDS Ports: RJ45

3.10. DDS Rx and Tx LED Indications

3.11. SFP Optics – Installation, removal, and precautions

3.11.1. Module Insertion – SFP

3.11.2. SFP Module Removal

3.12. Fiber Ethernet Ports

3.13. Cellular Modems

3.13.1. GSM, EDGE, HSPA+ Cellular Modem Card

3.13.2. Installing SIM Cards for GSM, EDGE, HSPA+ Cellular Modems

3.14. APE: Application Processing Engine

3.14.1. APE Overview

3.14.2. Supported Operating Systems

3.14.3. Secondary Network Interface

3.14.3.1. Placing the APE in a VLAN

3.14.4. Installing an Operating System

3.14.5. The APE BIOS

3.14.6. Resetting the Module

3.14.7. LED Indicators

3.14.8. FAQs

4. Technical Specifications

4.1. Power Supply Specifications

4.2. Critical Alarm Relay Specifications

4.3. Copper Ethernet Port Specifications

4.4. Fiber Ethernet Port Specifications

4.4.1. Fast Ethernet (100Mbps) Optical Specifications

4.4.2. Gigabit Ethernet (1Gbps) Optical Specifications

4.5. Operating Environment

4.6. Mechanical Specifications

5. EMI And Environmental Type Tests

6. Agency Approvals

7. Warranty