RuggedCom RuggedSwitch RSG2300, RuggedSwitch RSG2300P, RSG2300 Installation Manual

RuggedSwitch

®

RSG2300 Family

32-Port Managed Ethernet Switch with

4 Modular Gigabit Uplink Ports

RuggedCom Inc. I 300 Applewood Crescent, Concord, Ontario, Canada L4K 5C7

Tel: [phone] I Fax: [phone] I Toll Free: 1 888 264 0006

Installation Guide

June 2, 2011

www.ruggedcom.com

Copyright

COPYRIGHT © 2010 RuggedCom Inc. ALL RIGHTS RESERVED

Dissemination or reproduction of this document, or evaluation and communication of its
contents, is not authorized except where expressly permitted. Violations are liable for
damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.

This document contains proprietary information, which is protected by copyright. All
rights are reserved. No part of this document may be photocopied, reproduced or
translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer of liability

We have checked the contents of this manual against the hardware and software
described. However, deviations from the description cannot be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for
consequential damages in connection with the furnishing, performance, or use of this
material.

The information given in this document is reviewed regularly and any necessary
corrections will be included in subsequent editions. We appreciate any suggested
improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

RuggedRated™, ROS™ and eRSTP™ are trademarks of RuggedCom Inc.
RuggedSwitch
manual might be trademarks whose use by third parties for their own purposes would
infringe the rights of the owner.

®

is a registered trademark of RuggedCom Inc. Other designations in this

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters

RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7

Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020

Tel: [phone] ext. 103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD

Tel: [phone]
Fax: [phone]

Technical Support

Toll Free (North America): 1 866 922 7975
International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom® RuggedSwitch RSG2300 Installation Guide Rev108

2

Federal Communications Commission Radio
Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital
device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference on his own expense.

CAUTION

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”

CAUTION

Use of controls or adjustments or performance of procedures other than those specified

herein may result in hazardous radiation exposure. This product contains no user-serviceable

parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could void the user’s

authority to operate the equipment.

Should this d

evice require service see the “Warranty and Service” section of this guide.

This product should be installed in a restricted access location where access can only be
gained by service personnel or users who have been instructed about the reasons for the
restrictions applied to the location and about any precautions that shall be taken; and access
is through the use of a tool or lock and key, or other means of security, and is controlled by
the authority responsible for the location.

RuggedCom® RuggedSwitch RSG2300 Installation Guide Rev108

IMPORTANT

3

Table of Contents

Table of Contents

Copyright........................................................................................................................... 2

Federal Communications Commission Radio Frequency Interference Statement ...........3

Table of Contents.............................................................................................................. 4

Table of Figures ................................................................................................................5

Table of Tables .................................................................................................................6

1 Product Overview...................................................................................................... 7

1.1 Functional Overview.......................................................................................... 7

1.2 Feature Highlights ............................................................................................. 7

1.3 Mounting Flexibility.......................................................................................... 10

1.4 Ethernet Panel Description.............................................................................. 11

1.4.1 Fiber Optic Transceiver Orientation and Connection ..............................12

1.5 Display Panel Description ...............................................................................14

2 Installation ............................................................................................................... 16

2.1 Rack Mounting ................................................................................................16

2.2 Panel and DIN Rail Mounting .......................................................................... 17

2.3 Power Supply Wiring and Grounding .............................................................. 18

2.3.1 AC Power Supply Wiring Examples (RSG2300) ..................................... 20

2.3.2 DC Power Supply Wiring Examples (RSG2300 and RSG2300P) ........... 21

2.3.3 AC and DC Power Supply Wiring Example (RSG2300 and RSG2300P) 22

2.4 Dielectric Strength (HIPOT) Testing................................................................ 23

2.5 Failsafe Alarm Relay Wiring and Specifications.............................................. 24

2.6 Console Port Wiring ........................................................................................25

2.7 Ethernet Ports .................................................................................................26

2.7.1 RJ45 Twisted-Pair Data Ports ................................................................. 26

2.7.2 RJ45 Twisted-Pair PoE Ports ..................................................................27

2.7.3 Gigabit Ethernet 1000Base-TX Cabling Recommendations ...................27

2.7.4 Transient Suppression............................................................................. 28

2.8 Pluggable optics – Installation, removal, and precautions ..............................29

2.8.1 Module Insertion – GBIC and SFP .......................................................... 29

2.8.2 GBIC Module Removal............................................................................ 30

2.8.3 SFP Module Removal.............................................................................. 30

3 Technical Specifications.......................................................................................... 31

3.1 Power Supply Specifications ........................................................................... 31

3.2 Failsafe Relay Specifications ..........................................................................31

3.3 Networking Standards Supported ...................................................................32

3.4 Copper Ethernet Port Specifications ............................................................... 32

3.5 Fiber Ethernet Port Specifications................................................................... 33

3.5.1 10FL Ethernet Optical Specifications ......................................................33

3.5.2 Fast Ethernet (10/100Mbps) Optical Specifications ................................33

3.5.3 Gigabit Ethernet (1000Mbps) Optical Specifications ...............................34

3.6 Operating Environment ...................................................................................35

3.7 Mechanical Specifications ............................................................................... 36

4 Type Test Specifications ......................................................................................... 37

4.1.1 IEEE 1613 (C37.90.x) EMI Immunity Type Tests.................................... 37

4.1.2 IEC 61850-3 EMI Type Tests .................................................................. 37

4.1.3 Environmental Type Tests....................................................................... 38

5 Agency Approvals ...................................................................................................39

6 Warranty.................................................................................................................. 39

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Table of Figures

Table of Figures

Figure 1: 19" Rack Front Mount (connectors at front)..................................................... 10

Figure 2: 19" Rack Rear Mount (connectors at rear) ...................................................... 10

Figure 3: RSG2300 Ethernet Port Layout ....................................................................... 11

Figure 4: Ethernet Panel LEDs .......................................................................................11

Figure 5: 1000LX SFP (mini-GBIC) Module and LC connector ......................................12

Figure 6: 1000LX GBIC connector .................................................................................. 12

Figure 7: 10FL ST connector .........................................................................................13

Figure 8: 100FX MTRJ connector .................................................................................. 13

Figure 9: 1000LX LC connector ...................................................................................... 13

Figure 10: 1000LX SC connector.................................................................................... 13

Figure 11: 1000LX ST connector .................................................................................... 13

Figure 12: RSG2300 LED Display Panel ........................................................................ 14

Figure 13: RSG2000 Family 19” Rack Mount Adapters.................................................. 16

Figure 14: Rack mount adapter mounting location .........................................................16

Figure 15: RSG2300 Panel / DIN RAIL mounting diagram (connectors at top) ..............17

Figure 16: RSG2000 Series Phillips Screw Terminal Block............................................ 18

Figure 17: RSG2000 Series Phoenix Plug Terminal Block .............................................18

Figure 18: Chassis Ground Connection .......................................................................... 19

Figure 19: AC Single Power Supply Wiring Example...................................................... 20

Figure 20: AC Dual Redundant Power Supply Wiring Example...................................... 20

Figure 21: DC Power Supply Wiring Examples.............................................................. 21

Figure 22: AC and DC Power Supply Wiring Examples................................................. 22

Figure 23: Dielectric Strength (HIPOT) Testing ..............................................................23

Figure 24: Failsafe Alarm Relay Wiring........................................................................... 24

Figure 25: Console port on display board ....................................................................... 25

Figure 26: RSG2000 Series Console cable .................................................................... 25

Figure 27: RJ45 port pin configuration............................................................................ 26

Figure 28: SFP Orientation for top and bottom row ports ...............................................29

Figure 29: Locking latch location on GBIC optical modules........................................... 30

Figure 30: SFP Bail Latch Location................................................................................. 30

Figure 31: SFP Removal................................................................................................. 30

Figure 32: RSG2300 Mechanical Dimensions ................................................................ 36

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Table of Tables

Table of Tables

Table 1: Pluggable Fiber Transceiver Modules............................................................... 12

Table 2: Fixed Fiber Transceivers................................................................................... 13

Table 3: LED Display – Device status LED behavior definition....................................... 14

Table 4: Port Status LED behavior definition .................................................................. 15

Table 5: RSG2300 Family Power terminal block connection description........................ 19

Table 6: RS232 over RJ45 console cable pin-out........................................................... 25

Table 7: RJ45 Ethernet pin assignment.......................................................................... 26

Table 8: RJ45 PoE pin-out assignment........................................................................... 27

Table 9: Cabling categories and 1000BaseTx compliance defined. ............................... 27

Table 10: Power Supply Specifications........................................................................... 31

Table 11: PoE Power Supply Specifications................................................................... 31

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1 Product Overview

1.1 Functional Overview

The RuggedSwitch® RSG2300 is an industrially hardened, fully managed,
modular Ethernet switch specifically designed to operate reliably in electrically
harsh and climatically demanding utility substation and industrial environments.
The RSG2300’s superior ruggedized hardware design coupled with the
embedded Rugged Operating System (ROS™) provides improved system
reliability and advanced cyber security and networking features, making it ideally
suited for creating Ethernet networks for mission-critical, real-time, control
applications.

The RSG2300’s modular flexibility offers 1000BaseX fiber and
10/100/1000BaseTX copper port combinations. Optional front or rear mount
connectors make the RSG2300 highly versatile for any application and can
support multiple fiber connectors (SFP, GBIC, LC, SC) without loss of port
density. The RSG2300 is packaged in a rugged galvanized steel enclosure with
industrial grade DIN, panel, or 19" rack-mount mounting options.

Product Overview

The RSG2300P additionally offers 802.3af standard Power over Ethernet (PoE)
on up to 4 10/100BaseTx ports. The RSG2300P is an ideal solution to power and
connect several Ethernet devices (such as IP phones, video cameras, and
wireless access points) where AC power is not available or cost-prohibitive to
provide locally.

1.2 Feature Highlights

Ethernet Ports

 24 10/100TX copper ports
 Optional: up to 4 1000LX Gigabit Ethernet ports (copper and/or fiber) and up

to 8 100FX Fiber Fast Ethernet ports

 Non-blocking, store and forward switching
 2 port modules for tremendous flexibility
 Fiber types supported include multimode, singlemode, and bidirectional

single strand

 Full compliance with IEEE: 802.3, 802.3u & 802.3z
 Full duplex operation and flow control (IEEE 802.3x)
 Fiber optic connectors supported: ST, MTRJ, LC, SC
 Pluggable Optic module support: SFP, GBIC
 Long haul optics allow Gigabit distances up to 90km

Power Over Ethernet (PoE) (RSG2300P only)

 Up to 4 10/100BaseTx 802.3af compliant ports
 Data and power over a single Ethernet cable
 Powered from the internal 48VDC source
 No mid-span patch panel required

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

Fully compatible with 802.3af powered devices

 Auto-sensing ports that provide power only to PoE end devices
 Power to port is turned off if cables are removed

Cyber Security Features

 Multi-level user passwords
 SSH/SSL encryption
 MAC-based port security
 Selective port enable/disable
 Port-based network access control using IEEE 802.1x
 VLAN support (IEEE 802.1Q) to segregate and secure network traffic
 RADIUS centralized access management
 SNMPv3 featuring encrypted authentication and session

RuggedRated™ for Reliability in Harsh Environments

 Immunity to EMI and heavy electrical surges

o Zero-Packet-Loss™ Technology
o Meets IEEE 1613 Class 2 (electric utility substations)
o Exceeds IEC 61850-3 (electric utility substations)
o Exceeds IEEE 61800-3 (variable speed drive systems)
o Exceeds IEC 61000-6-2 (generic industrial environment)
o Exceeds NEMA TS-2 (traffic control equipment)

 -40 to +85°C operating temperature (no fans)
 Conformal coated printed circuit boards (optional)
 18 AWG galvanized steel enclosure
 Hazardous Location Certification: Class 1 Division 2

Product Overview

Universal Power Supply Options

 Fully integrated, dual-redundant (optional) power supplies (RSG2300)
 48VDC dedicated power supply for PoE (RSG2300P)
 Universal high-voltage range: 88-300VDC or 85-264VAC
 Popular low voltage DC ranges: 24VDC (9-36VDC), 48VDC (36-72VDC)
 Screw or pluggable terminal blocks for reliable, maintenance-free

connections

 CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROS™) Networking Features

 Simple plug and play operation: automatic learning, negotiation, and

crossover detection

 MSTP (Multiple Spanning Tree Protocol) support: IEEE 802.1Q-2005
 RSTP (Rapid Spanning Tree Protocol) support: IEEE 802.1w
 eRSTP™ (Enhanced Rapid Spanning Tree) support, <5ms network fault

recovery

 QoS (Quality of Service) support: IEEE 802.1p, for real-time traffic
 Port rate limiting and broadcast storm limiting
 VLAN (Virtual LAN) support: IEEE 802.1Q with double tagging
 GVRP (GARP VLAN Registration Protocol) support: IEEE 802.1D
 IGMP Snooping for multicast filtering
 GMRP (GARP Multicast Registration Protocol) support: IEEE 802.1D

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

Link Aggregation support: IEEE 802.1ad

 Loss of link management on fiber ports
 Port configuration, status, statistics, mirroring, security
 SNTP time synchronization (both client and server)
 Industrial automation features (e.g. Modbus)

Rugged Operating System (ROS™) Management Features

 Secure Web-based management interface
 Console menu and Command Line management interfaces via SSH, RSH,

and Telnet

 SNMP v1, v2c, and v3
 RMON (Remote MONitoring)
 Rich set of diagnostics with logging and alarms

Product Overview

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1.3 Mounting Flexibility

RSG2000 series products have been designed with maximum mounting and
display flexibility. Customers can order an RSG2000 series switch that can be
mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack
mount installations, the RSG2000 series can be ordered with connectors on the
front panel or on the rear of the chassis. Placing the connectors on the rear
allows all data and power cabling to be installed and connected at the rear of the
rack. See Figure 1 and Figure 2 for examples of rack mount orientation.

Product Overview

Figure 1: 19" Rack Front Mount (connectors at front)

Figure 2: 19" Rack Rear Mount (connectors at rear)

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1.4 Ethernet Panel Description

The Ethernet connector panel of the RSG2300 is organized into three banks of
eight 10/100Tx copper ports, for a total of 24 fixed 10/100Tx ports, and four
modular slots, whose configuration may be selected at the time the unit is
ordered. Figure 3 shows the physical layout of these ports.

Product Overview

Figure 3: RSG2300 Ethernet Port Layout

Slots 1 and 2 support two-port fiber or copper modules up to 100Mbps.
RSG2300P comes standard with a two port 10/100BaseTx 802.3af (PoE) module
in Slot 2, and may be ordered with another two PoE ports in Slot 1.

Slots 3 and 4 support two-port modules up to 1Gbps. Section 3.5 lists and
provides specificat
The complement of modules that is installed on a particular unit may be
determined by reading the factory data file via the RuggedSwitch

ions for the fiber optic interfaces available for the RSG2300.

®

ROSTM user

interface.

Each two-port Ethernet module is equipped with an LED per port that indicates
link/activity status information. The LED is solid for ports with a valid link, and
blinks for activity. Figure 4 shows a copper port module in slot 1 and a fiber
module in slot 2 along with the asso

ciated link/activity LEDs for each port.

Figure 4: Ethernet Panel LEDs

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Product Overview

1.4.1 Fiber Optic Transceiver Orientation and Connection

Depending on the order code of the product, the RSG2300 can be equipped with
several different types of fiber optic ports. The Transmit (TX) and Receive (RX)
connections of each port must be properly connected and matched for proper link
and operation. Modules populated on the top row of the device typically have
locking mechanisms or tabs facing the top of the unit. Modules located on the
bottom row of the device have locking mechanisms or tabs facing the bottom of
the unit.

The diagrams in this section depict each fiber connector style supported by the
RuggedSwitch

®

in order to provide a reference for the proper orientation of cable
connections. A front view (looking into the connector) and a top view of the
connector module are shown for each one. Note that if modules are populated on
the bottom row of the device, the transceiver orientation will be inverted relative
to the diagram (i.e. RX and TX will be reversed).

Figure 5 and Figure 6 show front and top views of the pluggable fiber transceiver
modules su

pported by RuggedSwitch

®

. Note that when the module is installed in
the unit, most of the body of the module as shown in top views below will not be
visible.

Table 1: Pluggable Fiber Transceiver Modules

Figure 5: 1000LX SFP (mini-GBIC)
Module and LC connector

RuggedCom® RuggedSwitch RSG2300 Installation Guide Rev108

Figure 6: 1000LX GBIC connector

12