Rudd RGTA-04EMAES User Manual

Page 1
FORM NO. G11-452 REV. 10
Supersedes Form No. G11-452 Rev. 9
GAS FURNACES
RGTA- SERIES
Models with Input Rates from 45,000 to 120,000 BTU/HR [13.19 to 35.17 kW]
(All Models 90% A.F.U.E.† or Above)
CLASSIC®90 PLUS
®
HIGH EFFICIENCY DOWNFLOW/ HORIZONTAL GAS FURNACES
The Rheem®Classic®90 Plus®High Efficiency line of down­flow/horizontal gas furnaces are designed for utility rooms, closets, alcoves, attics or crawl spaces. The RGTA is shipped in the downflow configuration and is easily con­verted for horizontal left-hand airflow applications.
The design is certified by CSA.
Features
Heat exchanger is constructed of all stainless steel for
maximum corrosion resistance and thermal fatigue reliability.
Low profile “34 inch” design is lighter and easier to han-
dle and leaves room for optional accessories.
Top electrical connections, left or right gas and conden-
sate drainage connections on downflow models.
Condensate drain for horizontal application provided
standard.
Integrated control board manages all operational func-
tions and provides hookups for humidifier and electronic air cleaner.
An insulated blower compartment, a slow-opening gas
valve and a specially designed inducer system make it one of the quietest furnaces on the market today.
Pre-paint galvanized steel cabinet.
Molded permanent filters.
Optional indoor or outdoor combustion air.
Transformer and control fuse protection.
Control board diagnostics.
A variety of cooling coils and plenums designed to use with the Classic 90 Plus gas furnaces are available as optional accessories for air conditioning models.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department
of Energy test procedures.
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2 Rheem Manufacturing Company
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switch; redundant main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut-off valve; 100% safety lock out; cool fan off delay; field selectable heat fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; twinning (built-in) features; humidifier connections; humidifier on/off delay; low speed continuous fan option; single speed option for heating and cooling applications; transformer; direct drive, multi-speed blower motor. (Please note: a thermostat is not included as standard equipment.)
OPTIONAL EQUIPMENT
NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form.
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
CLASSIC 90 PLUS HIGH EFFICIENCY DOWNFLOW/HORIZONTAL GAS FURNACE
PRIMARY AND SECONDARY HEAT EXCHANGER
REMOTE SENSOR
DIRECT SPARK IGNITION
IN-SHOT BURNERS
PRESSURE SWITCH
DRAFT INDUCER
INTEGRATED FURNACE CONTROL
GAS VALVE AND MANIFOLD
FUSE PROTECTION
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Rheem Manufacturing Company 3
RG T A
07E AMES
Rheem Gas
Furnace
Downflow/
Horizontal
Condensing
Gas Furnace
Design
Series
Heating Input
Designation
Variations
A = Std. B = Wide
Cabinet
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
Y = 12 x 7
[305 x 178 mm]
Heat/Cool
Designation
E = 1100-1300 CFM
[519-613.5 L/s]
G = 1500-1700 CFM
[707.9-802.3 L/s]
J = 1900-2100 CFM
[896.7-991.1 L/s]
Fuel Code
S = U.S. and
Canadian Natural Gas
Electric Ignition
04E 06E 07E 09E 10E 12E
Input
BTU/HR
45,000 [13 kW] 60,000 [17.6 kW] 75,000 [20.5 kW]
90,000 [26.4 kW] 105,000 [30.7 kW] 120,000 [35.2 kW]
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS DOWNFLOW/HORIZONTAL MODELS
U.S. and Canadian Models
NOTES: All models are 115V, 60HZ, 1ø.Gas connection size for all models is 1/2" [13 mm] N.P.T.
See Conversion Kit Index Form for high altitude derate.Canadian installations only.In accordance with D.O.E. test procedures.
MODEL IDENTIFICATION
[ ] Designates Metric Conversions
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
For Complete Details of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
Primary and Secondary Heat Exchanger.......Limited Lifetime
*Any Other Part.............................................Five (5) Years
*This five year limited warranty is applicable only to single-phase prod-
ucts installed in residential applications on or after January 1, 2001.
MODEL NUMBERS RGTA-04EMAES RGTA-06EMAES RGTA-07EMAES RGTA-07EYBGS RGTA-09EZAJS RGTA-10EZAJS
INPUT-BTU/HR [kW] HEATING CAPACITY BTU/HR [kW] 41,000 [12.02] 56,000 [16.41] 69,000 [20.22] 69,000 [20.22] 84,000 [24.62] 97,000 [28.43]
HIGH ALTITUDE INPUT [kW] HIGH ALTITUDE OUTPUT
CAPACITY [kW] BLOWER (D x W) [mm] 11 x 7 [279 x 178] 11 x 7 [279 x 178] 11 x 7 [279 x 178] 12 x 7 [305 x 178]12 x 11 [305 x 279] 12 x 11 [305 x 279] MOTOR H.P. [W]
SPEEDS-TYPE MOTOR FULL LOAD AMPS 6.8 6.8 6.8 9.5 9.5 9.5 HEATING SPEED MED-LO MED-LO MED-HI MED-LO MED-LO MED-LO COOLING SPEED HIGH HIGH HIGH HIGH HIGH HIGH HEAT EXT. STATIC PRESSURE
(IN. W.C.) [kPa] RATED EXT. STATIC PRESSURE
(IN. W.C.) [kPa] HEATING CFM @ .2" W.C.
E.S.P. [L/s] COOLING CFM @ .5" W.C.
E.S.P. [L/s] TEMPERATURE RISE RANGE
°F [°C]
STANDARD FILTER [mm]
APPROX. SHIPPING WEIGHT (LBS.) [kg]
AFUE CALIFORNIA SEASONAL
EFFICIENCY
45,000 [13.19] 60,000 [17.58] 75,000 [21.98] 75,000 [21.98] 90,000 [26.38] 105,000 [30.77]
40,500 [11.87] 54,000 [15.83] 67,500 [19.78] 67,500 [19.78] 81,000 [23.74] 94,500 [27.70]
37,000 [10.84] 50,400 [14.77] 63,000 [18.46] 63,000 [18.46] 75,000 [21.98] 87,500 [25.64]
1
/2 [373]-4-PSC1/2 [373]-4-PSC1/2 [373]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC
.10 [.025] .12 [.029] .12 [.029] .12 [.029] .15 [.037] .20 [.049]
.50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124]
890 [420] 885 [418] 1060 [500] 1375 [649] 1400 [661] 1425 [673]
1220 [576] 1180 [557] 1150 [543] 1625 [767] 1850 [873] 1820 [859]
30-60 [16.7-33.3] 40-70 [22.2-38.9] 45-75 [25-41.7] 35-65 [19.4-36.1] 35-65 [19.4-36.1] 50-80 [27.8-44.4]
(2) 12" x 20"
[305 x 508]
111 117 123 123 148 152
92.0% 92.4% 92.0% 92.3% 92.4% 92.0%
84.9% 86.8% 86.4% 85.7% 86.7% 87.0% 87.4%
(2) 12" x 20"
[305 x 508]
(2) 12" x 20"
[305 x 508]
(2) 12" x 20"
[305 x 508]
(2) 12" x 20"
[305 x 508]
(2) 12" x 20"
[305 x 508]
RGTA-12ERAJS
120,000 [35.17] 112,000 [32.82] 108,000 [31.65]
100,500 [29.45]
11 x 10 [279 x 254]
3
/4 [559]-4-PSC
9.5
MED-LO
HIGH
.20 [.049]
.50 [.124]
1565 [739]
2040 [963]
50-80 [27.8-44.4]
(2) 14" x 20"
[356 x 508]
160
92.1%
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4 Rheem Manufacturing Company
DOWNFLOW MODELS
IMPORTANT NOTE: Horizontal furnace may be installed for horizontal left hand air supply ONLY. The condensate trap provided for horizontal application must be
installed in the field beneath the unit as directed in the furnace Installation & Operating Instructions.
MODEL
RGTA-
04 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 165/8 [422] 137/8 [352] 0 0 0 1 [25] 2 [51] 0 111 [50] 06
07EM 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 165/8 [422] 137/8 [352] 0 0 0 1 [25] 2 [51] 0 123 [56]
07EY 21 [533] 1927/32 [504] 193/16 [486] 2 [51] 201/8 [511] 173/8 [441] 0 0 0 1 [25] 2 [51] 0 123 [56]
09 10 21 [533] 1927/32 [504] 193/16 [486] 2 [51] 201/8 [511] 173/8 [441] 0 0 0 1 [25] 2 [51] 0 152 [69] 12
A B C D E F
171/2 [445] 1611/32 [415] 155/8 [397]
21 [533] 1927/32 [504] 193/16 [486]
241/2 [622] 2311/32 [593] 225/8 [575]
2 [51]
2 [51]
2 [51]
165/8 [422] 137/8 [352]
201/8 [511] 173/8 [441]
235/8 [600] 207/8 [530]
LEFT SIDE
0 0 0 1 [25] 2 [51] 0 117 [53]
0 0 0 1 [25] 2 [51] 0 148 [67]
0 0 0 1 [25] 2 [51] 0 160 [73]
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
BACK TOP FRONT VENT
SIDE
WGTS.
SHIP
[kg]
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Rheem Manufacturing Company 5
HORIZONTAL MODELS
IMPORTANT NOTE: Horizontal furnace may be installed for horizontal left hand air supply ONLY. The condensate trap provided for horizontal application must be
installed in the field beneath the unit as directed in the furnace Installation & Operating Instructions.
[ ] Designates Metric Conversions
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6 Rheem Manufacturing Company
ACCESSORIES—DOWNFLOW
PLENUM DATA FOR “A” COILS
Plenum adapters are required in some instances for use on downflow applications when plenum and furnace size do not match.
VENT TERMINATION KITS
CONCENTRIC: Vertical/Horizontal = RXGY-E03
Horizontal = RXGY-C01
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03,
RXGY-D04, RXGY-G02
CONDENSATE PUMP KIT: RXGY-B01
NEUTRALIZER KIT: RXGY-A01
COMBUSTIBLE FLOOR BASE: RXGC-B17
RXGC-B21 RXGC-B24
EXTERNAL FILTER RACK: RXGF-CC
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
[ ] Designates Metric Conversions
BLOWER PERFORMANCE DATA—RGTA MODELS
NOTE:
Recommended blower speeds are in bold.
6 Rheem Manufacturing Company
NOTE: See Form Number C11-206 for MultiFlex®coil data.
FOSSIL FUEL KIT: RXPF-F01 RXPF-F02 (TVA)
MODEL
RGTA-
04
06
07EM
07EY
09
10
12
BLOWER
SIZE
IN. [mm]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
12 x 7
[305 x 178]
12 x 11
[305 x 279]
12 x 11
[305 x 279]
11 x 10
[279 x 254]
MOTOR
H.P.
[W]
1/2
[373]
1/2
[373]
1/2
[373]
3/4
[559]
3/4
[559]
3/4
[559]
3/4
[559]
BLOWER
SPEED
LOW
MED-LO
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
LOW
MED-L0
MED-HI
HIGH
EXTERNAL STATIC PRESSURE INCHES WATER COLUMN [kPa]
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
820 [387]
930 [439]
1150 [543] 1414 [667]
795 [375]
910 [429]
1115 [526] 1365 [644]
780 [368] 890 [420]
1100 [519]
1340 [632] 1185 [559]
1405 [663]
1595 [753] 1835 [866]
1155 [545]
1420 [670]
1605 [757] 2005 [946]
1180 [557]
1460 [689]
1680 [793] 2055 [970]
1285 [606]
1590 [750]
1840 [868] 2315 [1093]
790 [373]
890 [420]
1120 [528] 1365 [644]
760 [359]
885 [418]
1080 [510] 1315 [620]
750 [354] 860 [406]
1060 [500]
1295 [611] 1160 [547]
1375 [649] 1560 [738] 1780 [840]
1125 [531]
1400 [661]
1575 [743] 1965 [927]
1150 [543]
1425 [672]
1645 [776] 2000 [944]
1250 [590]
1565 [738]
1820 [860] 2250 [1062]
CFM [L/s] AIR DELIVERY
760 [359]
850 [401]
1090 [514] 1320 [622]
730 [344]
860 [406]
1045 [493] 1270 [600]
720 [339] 835 [394]
1025 [484]
1250 [590] 1140 [538]
1350 [637] 1525 [720] 1730 [816]
1100 [519]
1380 [651]
1550 [732] 1930 [910]
1120 [528]
1390 [656]
1615 [762] 1940 [915]
1215 [573]
1540 [727]
1800 [850] 2185 [1031]
725 [342]
815 [384]
1045 [493] 1270 [599]
695 [328]
815 [384]
1005 [474] 1225 [578]
675 [318] 790 [373]
980 [462]
1200 [566] 1115 [626]
1310 [618] 1480 [698] 1675 [791]
1080 [510]
1365 [644]
1560 [736] 1890 [892]
1100 [519]
1375 [649]
1585 [748] 1880 [887]
1235 [582]
1505 [710]
1750 [826] 2110 [996]
690 [326]
785 [370]
1002 [473] 1220 [576]
660 [311]
770 [363]
965 [455]
1180 [557]
635 [300] 750 [354]
940 [443]
1150 [543] 1095 [517]
1270 [599] 1440 [679] 1625 [767]
1060 [500]
1350 [637]
1570 [740] 1850 [873]
1080 [510]
1360 [642]
1560 [736] 1820 [859]
1260 [595]
1475 [696]
1700 [802] 2040 [963]
650 [306]
750 [354]
950 [448]
1165 [550]
615 [290]
725 [342]
920 [434]
1125 [531]
595 [281] 705 [332]
890 [420]
1090 [514] 1065 [503]
1235 [583] 1380 [651] 1555 [734]
1000 [472]
1260 [594]
1480 [698] 1765 [833]
1025 [484]
1280 [604]
1490 [703] 1745 [823]
1230 [580]
1425 [672]
1645 [776] 1965 [927]
610 [288]
720 [340]
900 [425]
1115 [526]
570 [269]
680 [321]
875 [413]
1070 [505]
555 [262] 660 [311]
845 [399]
1025 [484] 1040 [491]
1195 [564] 1325 [625] 1480 [698]
940 [443]
1175 [554]
1390 [656] 1680 [793]
970 [458]
1200 [566]
1420 [670] 1675 [790]
1200 [566]
1375 [649]
1590 [750] 1890 [892]
FILTER RACK FILTER SIZES* INCHES [mm]
MODEL RGTA- RXGF-CC
04 (2) 12 x 20 [305 x 508] 06 (2) 12 x 20 [305 x 508] 07 (2) 12 x 20 [305 x 508] 09 (2) 12 x 20 [305 x 508] 10 (2) 12 x 20 [305 x 508] 12 (2) 14 x 20 [305 x 508]
FURNACE
WIDTH
IN. [mm]
171/2 [445] 161/4 [413] RXAA-C186 RXAL-B16BU 171/2 [445] 201/4 [514] RXAA-C173 RXAL-B20BU 171/2 [445] 215/8 [549] RXAA-C187 RXAL-B21BU 171/2 [445] 251/4 [641] RXAA-C174 RXAL-B25BU 211/2 [533] 251/4 [641] 211/
2 [533]
211/2 [533] 215/8 [549] 241/2 [622] 251/4 [641] RXAA-C177 RXAL-B25BU 241/2 [622] 215/8 [549] RXAA-C187 RXAL-B21BU
PLENUM
WIDTH
IN. [mm]
221/
4 [565]
PLENUM ADAPTER
DOWNFLOW
RXAA-C175 RXAL-B25BU RXAA-C176 RXAL-B22BU RXAA-C188 RXAL-B21BU
PLENUM
COIL
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Rheem Manufacturing Company 7
ACCESSORIES—DOWNFLOW (cont.)
FOR HIGH ALTITUDES
*HIGH ALTITUDE KIT: RXGY-F04-105 KBTU/H
RXGY-F06-45/60/90 KBTU/H RXGY-F05-120 KBTU/H RXGY-F07-75 KBTU/H
*For installations over 5000 ft.
OPTION CODE FOR HIGH ALTITUDE: US & Canada – 278
NOTE: High altitude kits and options do NOT include additional burner
orifices. If a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation Instructions for
more information.
Option – 278 furnaces are shipped with #51 DMS orifices installed. This is one drill size smaller than standard furnaces to account for expected average elevations and heating values typically seen in these areas.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines when
converting furnaces for high altitudes.
For all installations above 2000 ft. (including all option – 278 models), the burner orifice size needs to be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
NOTE: For Canadian installations only, an optional derate (manifold gas
pressure reduction) method may be used to adjust the furnace for altitude. See Installation Instructions for more information. This optional method may NOT be used for U.S. installations.
FOR LEFT SIDE (ALTERNATE) CONDENSATE DRAIN KIT:
RXGY-H01 (All Models)
Page 8
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
RHEEM AIR CONDITIONING DIVISION
5600 Old Greenwood Road, Fort Smith, Arkansas 72908
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 5-07 DC FORM NO. G11-452 REV. 10
Supersedes Form No. G11-452 Rev. 9
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