Rudd RGRL-06MAES User Manual

Page 1
FORM NO. G11-493 REV. 7
Supersedes Form No. G11-493 Rev. 6
GAS FURNACES
RGRL- SERIES
Models with Input Rates of 45,000, 60,000, 75,000, 90,000 & 105,000 BTU/HR [13.19, 17.58, 22, 26.38 & 30.77 kW]
90 PLUS®WITH DUAL
COMFORT CONTROL
TWO-STAGE UPFLOW GAS FURNACES
All Models 95% A.F.U.E. or Above
The Rheem Classic®Series 90 Plus with Dual Comfort Control™line of upflow gas furnaces are designed for utility rooms, closets, alcoves, or attics. Because of the low-profile 34 inch [864 mm] height, the
upflow model can also be used to satisfy most applications.
The design is certified by CSA.
Features
Two stages of operation to save energy and maintain optimal com-
fort level.
Furnace operates at 70% capacity for low-heat and 100% capacity
for high-heat.
Compatible with single or two-stage thermostat. (For optimal perfor-
mance a two-stage thermostat is recommended.)
Heat exchanger is constructed of all stainless steel for maximum
corrosion resistance and thermal fatigue reliability.
Low profile “34 inch” design is lighter and easier to handle and
leaves room for optional accessories.
Left or right side gas, electric, and condensate drainage connections.
Integrated control board manages all operational functions and pro-
vides hookups for humidifier and electronic air cleaner.
An insulated blower compartment, a slow-opening gas valve and a
specially designed inducer system make it one of the quietest fur­naces on the market today.
Features a Limited Lifetime Warranty on the primary and secondary
heat exchanger and a 10-Year Limited Warranty on all other parts.
Molded permanent filters.
Optional indoor or outdoor combustion air. In addition, combustion
air may be piped to either the top or side of the cabinet on all upflow models. A special molded fitting is provided to ease installation.
Dual certified for sealed combustion (2-pipe) or non-direct (1-pipe)
applications.
Solid bottom is standard.
Control board diagnostics.
A variety of cooling coils and plenums designed to use with the Rheem
Classic
®
Series 90 Plus gas furnaces are available as optional acces-
sories for air conditioning models.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of Energy test
procedures.
Page 2
2 Rheem Heating, Cooling and Water Heating
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut-off valve; 100% safety lock out; cool fan off delay; field selectable heat fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; twinning (built-in) features; humidifier connections; humidifier on/off delay; low speed continuous fan option; single speed option for heating and cooling applications; pressure regulator for natural and L.P. (propane) gasses; transformer; direct drive, multi-speed blower motor. (Please note: a thermostat is not included as standard equipment.)
OPTIONAL EQUIPMENT
Side and bottom filter racks; return air cabinet for all sizes. NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form.
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
PRIMARY AND SECONDARY HEAT EXCHANGER
REMOTE SENSOR
IN-SHOT BURNERS
PRESSURE SWITCHES
DRAFT INDUCER
INTEGRATED
FURNACE CONTROL
GAS VALVE AND MANIFOLD
CLASSIC®SERIES 90 PLUS HIGH EFFICIENCY UPFLOW GAS FURNACE
DIRECT SPARK IGNITION & REMOTE SENSOR
Page 3
Rheem Heating, Cooling and Water Heating 3
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS—UPFLOW MODELS
U.S. and Canadian Models
NOTES: All models are 115V, 60HZ, 1ø.Gas connection size for all models is 1/2" [13 mm] N.P.T.
See Conversion Kit Index Form for high altitude derate.Canadian installations only.In accordance with D.O.E. test procedures.
*E = Standard
*N = NO
x
Models
MODEL IDENTIFICATION
R G R L 07E* BY G S
Rheem Gas
Furnace
Upflow/
Condensing
Gas Furnace
Design
Series
Heating Input
Designation
Variations
A = Std. B = Wide
Cabinet
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
Y = 12 x 7
[305 x 178 mm]
Heat/Cool
Designation
E = 1100-1300 CFM
[519-613.5 L/s]
G = 1500-1700 CFM
[707.9-802.3 L/s]
J = 1900-2100 CFM
[896.7-991.1 L/s]
Fuel Code
S = U.S. and
Canadian Natural Gas
Electric Ignition
04
*
06
*
07
*
09
*
Input
BTU/HR
45,000 [13 kW] 60,000 [17.6 kW] 75,000 [22 kW] 90,000 [26.4 kW]
278
Option Code
for
High Altitude
Available Models: RGRL-04EMAES RGRL-07EYBGS RGRL-04NMAES RGRL-07NYBGS RGRL-04EMAES278 RGRL-09EZAJS RGRL-06EMAES RGRL-09NZAJS RGRL-06NMAES RGRL-09EZAJS278 RGRL-06EMAES278 RGRL-10EZAJS RGRL-07EMAES RGRL-10NZAJS RGRL-07NMAES
NOTES: *E = Standard
*N = NO
x
Models
[ ] Designates Metric Conversions
MODEL NUMBERS RGRL-04*MAES RGRL-06*MAES RGRL-09*ZAJS
HIRE FIRE INPUT BTU/HR [kW] LOW FIRE INPUT BTU/HR [kW] HEATING CAPACITY BTU/HR [kW] 42,000 [12.31] 56,000 [16.41] 84,000 [24.62]
HIGH ALTITUDE INPUT 8000' HIGH ALTITUDE OUTPUT
AT 8000' (HIGH FIRE) [kW] BLOWER (D x W)
[mm] MOTOR H.P. [W]–
SPEEDS–TYPE MOTOR FULL LOAD AMPS 6.8 6.8 9.5 HEATING SPEED-HIGH FIRE MED-LO MED-LO MED-HI HEATING SPEED-LOW FIRE LOW LOW MED-LO COOLING SPEED HIGH HIGH HIGH HEAT EXT. STATIC PRESSURE
(IN. W.C.) [kPa] RATED EXT. STATIC PRESSURE
(IN. W.C.) [kPa] HEATING CFM @ .2" [.049 kPa]
W.C. E.S.P. [L/s] COOLING CFM @ .5" [.124 kPa]
W.C. E.S.P. [L/s] TEMPERATURE RISE-HIGH FIRE
RANGE °F [°C] TEMPERATURE RISE-LOW FIRE
RANGE °F [°C] RETURN AIR CABINETS (OPT.)
RXGR­FILTER SIZE [mm]
STANDARD, HIGH VELOCITY PERMANENT FILTER (IN.)
APPROX. SHIPPING WEIGHT (LBS.) [kg]
AFUE
45,000 [13.19] 60,000 [17.58] 90,000 [26.38] 31,500 [9.23] 42,000 [12.31] 63,000 [18.46]
30,600 [8.97] 40,800 [11.96] 61,200 [17.94]
28,458 [8.34] 37,944 [11.12] 56,916 [16.69]
11 x 7
[279 x 178]
1
/2 [373]-4-PSC
.10 [.025] .12 [.029] .15 [.037]
.50 [.124] .50 [.124] .50 [.124]
885 [417] 845 [398] 1465 [691]
1195 [564] 1100 [519] 1910 [901]
30-60
[16.7-33.3]
15-45
[8.3-25]
C17B
(2) 12" x 16"
[305 x 406]
153/4 x 25 x 1 153/4 x 25 x 1 191/4 x 25 x 1
111 [50.3] 117 [53.1] 148 [67.1]
95.0% 95.0% 95.0%
11 x 7
[279 x 178]
1
/2 [373]-4-PSC
40-70
[22.2-38.9]
30-60
[16.7-33.3]
C17B
(2) 12" x 16"
[305 x 406]
RGRL-07*MAES
75,000 [21.98] 52,500 [15.39] 70,000 [20.51] 51,000 [14.95]
47,430 [13.90]
11 x 7
[279 x 178]
1
/2 [373]-4-PSC
6.8
MED-HI
MED-LOW
HIGH
.12 [.029]
.50 [.124]
1050 [495]
1100 [519]
40-70
[22.2-38.9]
40-70
[22.2-38.9]
C21B
(2) 12" x 20"
[305 x 508]
153/4 x 25 x 1
123 [55.8]
95%
RGRL-07*YBGS
75,000 [21.98] 52,500 [15.39] 70,000 [20.51] 51,000 [14.95]
47,430 [13.90]
12 x 7
[305 x 178]
3
/4 [559]-4-PSC
9.5
MED-HI
LOW HIGH
.12 [.029]
.50 [.124]
1275 [600]
1540 [725]
35-65
[19.4-36.1]
25-55
[13.9-30.6]
C21B
(2) 12" x 20"
[305 x 508]
153/4 x 25 x 1
145 [65.5]
95%
12 x 11
[305 x 279]
3
/4 [559]-4-PSC
35-65
[19.4-36.1]
25-55
[13.9-30.6]
C21B
(2) 20" x 16"
[508 x 406]
RGRL-10*ZAJS
105,000 [30.77]
73,500 [21.54]
100,000 [29.27]
71,400 [20.93]
66,402 [19.46]
12 x 11
[305 x 279]
3
/4 [559]-4-PSC
9.5
MED-HI
MED-LO
HIGH
.20 [.049]
.50 [.124]
1445 [682]
1810 [854]
50-80
[27.8-44.4]
35-65
[19.4-36.1]
C21B
(2) 20" x 16"
[508 x 406]
191/4 x 25 x 1
152 [68.9]
95.0%
Page 4
4 Rheem Heating, Cooling and Water Heating
UPFLOW MODELS
*
E=Standard
*
N=NO
x
Models
[ ] Designates Metric Conversions
MODEL
RGRL-
04*M 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 111 [50] 06*M 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 117 [53] 07*M 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 123 [ ]
07*Y 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 145 [66] 09*Z 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 148 [67] 10*Z
A B C D E F
21 [533] 1927/32 [504] 191/8 [487]
2 [51]
181/2 [511] 179/32 [441]
LEFT SIDE
0 0 0 1 [25] 2 [51] 0 152 [69]
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
SHIP
WGTS.
[kg]
Page 5
Rheem Heating, Cooling and Water Heating 5
BLOWER PERFORMANCE DATA—RGRL MODELS
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
*For Complete Details of the Limited Warranty, Including Applicable
Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
Primary and Secondary Heat Exchanger.......Limited Lifetime
Conditional Parts Warranty*
(Registration Required)..............................Ten (10) Years
***
E=Standard
***
N=NO
x
Models
***Where the maximum airflow is above 1800 CFM or more, both sides or 1 side and the bottom must be used for return air to maximize airflow. NOTE: CFM values represent furnace-only airflow ratings.
[ ] Designates Metric Conversions
CFM [L/s] AIR DELIVERY
760 [358]
850 [401] 1085 [512] 1280 [604]
710 [335]
815 [384]
990 [467] 1175 [554]
1080 [610} 1280 [605] 1415 [668] 1615 [762]
710 [335]
825 [389] 1010 [477] 1210 [571]
1185 [559] 1440 [679] 1620 [764] 2000 [944]
1160 [557] 1405 [663] 1620 [764] 1900 [897]
720 [340]
810 [382] 1045 [493] 1235 [583]
675 [318]
790 [373]
960 [453] 1135 [535]
1050 [498] 1220 [678] 1390 [658] 1570 [741]
675 [318]
785 [370]
970 [458] 1160 [547]
1150 [543] 1405 [663] 1600 [755] 1955 [923]
1155 [545] 1375 [649] 1570 [746] 1655 [875]
685 [323]
775 [365] 1010 [476] 1195 [564]
645 [304]
760 [358]
925 [436] 1100 [519]
1030 [466] 1195 [564] 1370 [647] 1540 [727]
640 [302]
750 [354]
925 [436] 1110 [524]
1120 [528] 1375 [649] 1580 [746] 1910 [901]
1130 [583] 1350 [637] 1540 [727] 1810 [854]
645 [304] 730 [344] 950 [448]
1140 [538]
605 [285] 715 [337] 880 [415]
1040 [491] 1010 [477]
1170 [552] 1300 [614] 1475 [696]
595 [281] 702 [331] 875 [413]
1055 [498] 1075 [507]
1315 [620] 1520 [717] 1825 [861]
1090 [514] 1295 [611] 1475 [696] 1710 [607]
BLOWER
SIZE
[mm]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
12 x 7
[305 x 178]
11 x 7
[279 x 178]
12 x 11
[305 x 279]
12 x 11
[305 x 279]
MODEL
RGRL-
04*M
06*M
07*Y
07*M
09*Z ***
10*Z ***
MOTOR
H.P.
[W]
1/2
[373]
1/2
[373]
3/4
[559]
1/2
[373]
3/4
[559]
3/4
[559]
BLOWER
SPEED
LOW MED-LO MED-HI
HIGH
LOW MED-LO MED-HI
HIGH
LOW MED-LO MED-HI
HIGH
LOW MED-LO MED-HI
HIGH
LOW MED-LO MED-HI
HIGH
LOW MED-LO MED-HI
HIGH
EXTERNAL STATIC PRESSURE INCHES WATER COLUMN [kPa]
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
805 [380]
920 [434] 1140 [538] 1360 [642]
770 [363]
880 [415] 1060 [500] 1260 [594]
1105 [522] 1290 [609] 1480 [698] 1705 [805]
780 [368]
880 [415] 1090 [514] 1300 [613]
1235 [582] 1490 [703] 1720 [811] 2100 [991]
1230 [680] 1490 [703] 1710 [807] 2010 [949]
780 [368]
885 [417] 1110 [524] 1320 [623]
740 [349]
845 [398] 1025 [483] 1215 [573]
1096 [517] 1275 [602] 1435 [677] 1665 [788]
745 [351]
850 [401] 1050 [495] 1255 [592]
1210 [571] 1465 [691] 1670 [788] 2050 [967]
1205 [567] 1445 [682] 1665 [786] 1955 [923]
605 [285] 690 [325] 890 [420]
1080 [500]
570 [269] 670 [316] 835 [394] 985 [465]
990 [467] 1140 [538] 1255 [592] 1400 [661]
555 [261]
655 [309]
825 [389] 1005 [474]
1035 [488] 1255 [592] 1460 [689] 1745 [823]
1050 [495] 1240 [585] 1410 [665] 1610 [769]
Page 6
6 Rheem Heating, Cooling and Water Heating
ACCESSORIES—UPFLOW
VENT TERMINATION KITS CONCENTRIC: HORIZONTAL/
VERTICAL =
RXGY-E03A (US & Canadian Installations)
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04
(US Installations)
RXGY-D02A, RXGY-D03A, RXGY-D04A (Canadian Installations)
RXGY-G02 (US Only) CONDENSATE PUMP KIT: RXGY-B01 NEUTRALIZER KIT: RXGY-A01 FOSSIL FUEL KIT: RXPF-F01, RXPF-F02 (TVA)
RETURN AIR PLENUM: RXGR-C17B, RXGR-C21B, RXGR-C24B
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
[ ] Designates Metric Conversions
NOTE: High altitude kits and options do NOT include additional
burner orifices. If a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation
Instructions for more information.
Option – 278 furnaces are shipped with #51 DMS orifices installed. This is one drill size smaller than standard furnaces to account for expected average elevations and heating values typically seen in these areas.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines
when converting for high altitudes.
For all installations above 2000 ft. (including all option – 278 models), the burner orifice size needs to be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
NOTE: For Canadian installations only, an optional derate (manifold
gas pressure reduction) method may be used to adjust the furnace for altitude. See Installation Instructions for more information. This optional method may NOT be used for U.S. installations.
(U.S. Models—Kit packaged with furnace.
Requires field installation).
LP CONVERSION KITS:
U.S./Canadian RXGJ-FP19 or RXGJ-FP21
EXTERNAL BOTTOM FILTER RACK: RXGF-CB
EXTERNAL SIDE FILTER RACK: RXGF-CA
FOR HIGH ALTITUDES:
HIGH ALTITUDE KIT:
FILTER RACK FILTER SIZES* INCHES [mm]
MODEL
RGRL-
04
06
07EM
07NM
07EY 07NY
09
10
RXGF-CB
(BOTTOM)
153/4 x 25
[400 x 635]
153/4
x 25
[400 x 635]
153/4 x 25
[400 x 635]
191/
4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
RXGF-CA
(SIDE)
153/4 x 25
[400 x 635]
153/4
x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/
4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
INPUT BTU/HR [kW] HIGH ALTITUDE KIT NO.
45,000 [13] RXGY-F18 60,000 [18] 75,000 [22] Not Required 90,000 [26] RXGY-F20
105,000 [31] Not Required
RXGY-F18
Page 7
Rheem Heating, Cooling and Water Heating 7
NOTES
Page 8
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 10-09 DC FORM NO. G11-493 REV. 7
Supersedes Form No. G11-493 Rev. 6
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