Rudd RGRK-06MAES User Manual

Page 1
FORM NO. G11-482 REV. 6
Supersedes Form No. G11-482 Rev. 5
GAS FURNACES
RGRK- SERIES
Models with Input Rates from 45,000 to 120,000 BTU/HR [13.19 to 35.17 kW]
(All Models 90% A.F.U.E.† or Above)
90 PLUS®WITH DUAL COMFORT CONTROL
TWO-STAGE UPFLOW GAS FURNACES
The Rheem Classic Series®90 Plus with Dual Comfort Control line of upflow gas furnaces are designed for utility rooms, closets, alcoves, or attics. Because of the low-profile 34 inch [864 mm] height, the
upflow model can also be used to satisfy most applications that traditionally call for a horizontal furnace.
The design is certified by CSA.
Features
Two stages of operation to save energy and maintain optimal com-
fort level.
Furnace operates at 70% capacity for low-heat and 100% capacity
for high-heat.
Compatible with single or two-stage thermostat. (For optimal perfor-
mance two-stage thermostat recommended.)
Heat exchanger is constructed of all stainless steel for maximum
corrosion resistance and thermal fatigue reliability.
Low profile “34 inch” design is lighter and easier to handle and
leaves room for optional accessories.
Left or right side gas, electric, and condensate drainage connec-
tions on upflow models.
Integrated control board manages all operational functions and pro-
vides hookups for humidifier and electronic air cleaner.
An insulated blower compartment, a slow-opening gas valve and a
specially designed inducer system make it one of the quietest fur­naces on the market today.
Pre-paint galvanized steel cabinet.
Molded permanent filters.
Optional indoor or outdoor combustion air. In addition, combustion
air may be piped to either the top or side of the cabinet on all upflow models. A special molded fitting is provided to ease installation.
Transformer and control fuse protection.
Solid bottom is standard.
Control board diagnostics.
A variety of cooling coils and plenums designed to use with the Clas­sic 90 Plus gas furnaces are available as optional accessories for air conditioning models.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of Energy test
procedures.
Page 2
2 Rheem Manufacturing Company
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut-off valve; 100% safety lock out; cool fan off delay; field selectable heat fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; twinning (built-in) features; humidifier connections; humidifier on/off delay; low speed continuous fan option; single speed option for heating and cooling applications; pressure regulator for natural and L.P. (propane) gasses; transformer; direct drive, multi­speed blower motor. (Please note: a thermostat is not included as standard equipment.)
OPTIONAL EQUIPMENT
Side and bottom filter racks; return air cabinet for all sizes. NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form.
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
PRIMARY AND SECONDARY HEAT EXCHANGER
REMOTE SENSOR
IN-SHOT BURNERS
PRESSURE SWITCHES
DRAFT INDUCER
INTEGRATED
FURNACE CONTROL
GAS VALVE AND MANIFOLD
CLASSIC SERIES 90 PLUS HIGH EFFICIENCY UPFLOW GAS FURNACE
DIRECT SPARK IGNITION & REMOTE SENSOR
Page 3
Rheem Manufacturing Company 3
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS—UPFLOW MODELS
U.S. and Canadian Models
NOTES: All models are 115V, 60HZ, 1ø.Gas connection size for all models is 1/2" [13 mm] N.P.T.
See Conversion Kit Index Form for high altitude derate.Canadian installations only.In accordance with D.O.E. test procedures.
*E = Standard
*N = NO
x
Models
MODEL IDENTIFICATION
R G R K 07E* AM E S
Rheem Gas
Furnace
Upflow/
Condensing
Gas Furnace
Design
Series
Heating Input
Designation
Variations
A = Std. B = Wide
Cabinet
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
Y = 12 x 7
[305 x 178 mm]
Heat/Cool
Designation
E = 1100-1300 CFM
[519-613.5 L/s]
G = 1500-1700 CFM
[707.9-802.3 L/s]
J = 1900-2100 CFM
[896.7-991.1 L/s]
Fuel Code
S = U.S. and
Canadian Natural Gas
Electric Ignition
04
*
06
*
07
*
09
*
10
*
12
*
Input
BTU/HR
45,000 [13 kW] 60,000 [17.6 kW] 75,000 [22 kW]
90,000 [26.4 kW] 105,000 [30.7 kW] 120,000 [35.2 kW]
278
Option Code
for
High Altitude
NOTES: *E = Standard
*N = NO
x
Models
[ ] Designates Metric Conversions
MODEL NUMBERS RGRK-04*MAES RGRK-06*MAES RGRK-07*MAES RGRK-07*YBGS RGRK-09*ZAJS RGRK-10*ZAJS
HIRE FIRE INPUT BTU/HR [kW] LOW FIRE INPUT BTU/HR [kW] HEATING CAPACITY BTU/HR [kW] 42,000 [12.31] 56,000 [16.41] 70,000 [20.51] 70,000 [20.51] 84,000 [24.62] 97,000 [28.43] 113,000 [33.12]
HIGH ALTITUDE INPUT 8000' HIGH ALTITUDE OUTPUT
AT 8000' (HIGH FIRE) [kW] BLOWER (D x W)
[mm] MOTOR H.P. [W]–
SPEEDS–TYPE MOTOR FULL LOAD AMPS 6.8 6.8 6.8 9.5 9.5 9.5 HEATING SPEED–HIGH FIRE MED-LO MED-LO MED-HI MED-LO MED-HI MED-HI
COOLING SPEED HIGH HIGH HIGH HIGH HIGH HIGH MINIMUM EXT. STATIC PRESSURE
(IN. W.C.) [kPa] MAXIMUM EXT. STATIC PRESSURE
(IN. W.C.) [kPa] HEATING CFM @ .2" [.049 kPa]
W.C. E.S.P. [L/s] COOLING CFM @ .5" [.124 kPa]
W.C. E.S.P. [L/s] TEMPERATURE RISE-HIGH FIRE
RANGE °F [°C] TEMPERATURE RISE-LOW FIRE
RANGE °F [°C] RETURN AIR CABINETS (OPT.)
RXGR­FILTER SIZE [mm]
STANDARD, HIGH VELOCITY PERMANENT FILTER (IN.)
APPROX. SHIPPING WEIGHT (LBS.) [kg]
AFUE
45,000 [13.19] 60,000 [17.58] 75,000 [21.98] 75,000 [21.98] 90,000 [26.38] 105,000 [30.77] 31,500 [9.23] 42,000 [12.31] 52,500 [15.39] 52,500 [15.39] 63,000 [18.46] 73,500 [21.54]
30,600 [8.97] 40,800 [11.96] 51,000 [14.95] 51,000 [14.95] 61,200 [17.94] 71,400 [20.93]
28,458 [8.34] 37,944 [11.12] 47,430 [13.90] 47,430 [13.90] 56,916 [16.69] 66,402 [19.46]
11 x 7
[279 x 178]
1
/2 [373]-4-PSC1/2 [373]-4-PSC1/2 [373]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC
LOW LOW LOW LOW LOW LOW LOWHEATING SPEED–LOW FIRE
.10 [.025] .12 [.029] .12 [.029] .12 [.029] .15 [.037] .20 [.049]
.50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124]
885 [417] 845 [398] 1050 [495] 1275 [600] 1465 [691] 1445 [682]
1195 [564] 1100 [519] 1110 [524] 1540 [725] 1910 [901] 1810 [854]
30-60
[16.7-33.3]
20-50
[11.1-27.8]
C17B
(2) 12" x 16"
[305 x 406]
153/4 x 25 x 1 153/4 x 25 x 1 153/4 x 25 x 1 153/4 x 25 x 1 191/4 x 25 x 1 191/4 x 25 x 1 223/4 x 25 x 1
111 [50.3] 117 [53.1] 123 [55.8] 123 [55.8] 148 [67.1] 152 [68.9]
92.0% 92.0% 92.0% 92.0% 92.0% 92.0%
11 x 7
[279 x 178]
40-70
[22.2-38.9]
30-60
[16.7-33.3]
C17B
(2) 12" x 16"
[305 x 406]
11 x 7
[279 x 178]
45-75
[25-41.7]
40-70
[22.2-38.9]
C17B
(2) 12" x 16"
[305 x 406]
12 x 7
[305 x 178]
40-70
[22.2-38.9]
25-55
[13.9-30.6]
C21B
(2) 12" x 20"
[305 x 508]
12 x 11
[305 x 279]
35-65
[19.4-36.1]
30-60
[16.7-33.3]
C21B
(2) 20" x 16"
[508 x 406]
12 x 11
[305 x 279]
50-80
[27.8-44.4]
35-65
[19.4-36.1]
C21B
(2) 20" x 16"
[508 x 406]
RGRK-12*RAJS
120,000 [35.17]
84,000 [24.62]
81,600 [23.91]
75,888 [22.24]
11 x 10
[279 x 254]
3
/4 [559]-4-PSC
9.5
MED-HI
HIGH
.20 [.049]
.50 [.124]
1580 [745]
1900 [897]
50-80
[27.8-44.4]
40-70
[22.2-38.9]
C24B
(2) 24" x 16"
[609 x 406]
160 [72.6]
92.0%
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4 Rheem Manufacturing Company
UPFLOW MODELS
*
E=Standard
*
N=NO
x
Models
[ ] Designates Metric Conversions
4 Rheem Manufacturing Company
MODEL
RGRK-
04*M 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 111 [50] 06*M 07*M 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 123 [56]
07*Y 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 123 [56] 09*Z 10*Z 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 152 [69] 12*R
A B C D E F
171/2 [445] 1611/32 [415] 155/8 [397]
21 [533] 1927/32 [504] 191/8 [487]
241/2 [622] 2311/32 [593] 225/8 [575]
2 [51]
2 [51]
2 [51]
15 [422] 1325/32 [352]
181/2 [511] 179/32 [441]
22 [600] 2025/32 [530]
LEFT SIDE
0 0 0 1 [25] 2 [51] 0 117 [53]
0 0 0 1 [25] 2 [51] 0 148 [67]
0 0 0 1 [25] 2 [51] 0 160 [73]
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
SHIP
WGTS.
[kg]
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Rheem Manufacturing Company 5
BLOWER PERFORMANCE DATA**—RGRK MODELS
[ ] Designates Metric Conversions
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
For Complete Details of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
Primary and Secondary Heat Exchanger.......Limited Lifetime
*Any Other Part.............................................Five (5) Years
*This five year limited warranty is applicable only to single-phase
products installed in residential applications.
**
E=Standard
**
N=NO
x
Models
**Blower performance measured with filter in place.
CFM [L/s] AIR DELIVERY
760 [358]
850 [401] 1085 [512] 1280 [604]
710 [335]
815 [384]
990 [467] 1175 [554]
710 [335]
825 [389] 1010 [477] 1210 [571]
1080 [510] 1280 [605] 1415 [668] 1615 [762]
1185 [559] 1440 [679] 1620 [764] 2000 [944]
1180 [557] 1405 [663] 1620 [764] 1900 [897]
1290 [608] 1555 [734] 1775 [838] 1990 [939]
1045 [493] 1235 [583]
1135 [535]
1160 [547] 1050 [498]
1220 [678] 1390 [658] 1570 [741]
1150 [543] 1405 [663] 1600 [755] 1955 [923]
1155 [545] 1375 [649] 1580 [746] 1855 [875]
1260 [596] 1515 [715] 1715 [809] 1945 [917]
720 [340] 810 [382]
675 [318] 790 [373] 960 [453]
675 [318] 785 [370] 970 [458]
BLOWER
SIZE
[mm]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
12 x 7
[305 x 178]
12 x 11
[305 x 279]
12 x 11
[305 x 279]
11 x 10
[279 x 254]
MODEL
RGRK-
04*M
06*M
07*M
07*Y
09*Z
10*Z
12*R
MOTOR
H.P.
[W]
1/2
[373]
1/2
[373]
1/2
[373]
3/4
[559]
3/4
[559]
3/4
[559]
3/4
[559]
BLOWER
SPEED
LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH
LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH
EXTERNAL STATIC PRESSURE INCHES WATER COLUMN [kPa]
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
805 [380]
920 [434] 1140 [538] 1360 [642]
770 [363]
880 [415] 1060 [500] 1260 [594]
780 [368]
880 [415] 1090 [514] 1300 [613]
1105 [522] 1290 [609] 1480 [698] 1705 [805]
1235 [582] 1490 [703] 1720 [811] 2100 [991]
1230 [580] 1490 [703] 1710 [807] 2010 [949]
1320 [623] 1610 [760] 1870 [882] 2115 [998]
780 [368]
885 [417] 1110 [524] 1320 [623]
740 [349]
845 [398] 1025 [483] 1215 [573]
745 [351]
850 [401] 1050 [495] 1255 [592]
1096 [517] 1275 [602] 1435 [677] 1665 [786]
1210 [571] 1465 [691] 1670 [788] 2050 [967]
1205 [567] 1445 [682] 1665 [786] 1955 [923]
1305 [616] 1580 [746] 1820 [860] 2050 [967]
685 [323]
775 [365] 1010 [476] 1195 [564]
645 [304]
760 [358]
925 [436] 1100 [519]
640 [302]
750 [354]
925 [436] 1110 [524]
1030 [486] 1195 [564] 1370 [647] 1540 [727]
1120 [528] 1375 [649] 1580 [746] 1910 [901]
1130 [533] 1350 [637] 1540 [727] 1810 [854]
1230 [580] 1475 [696] 1660 [783] 1900 [897]
645 [304] 730 [344] 950 [448]
1140 [538]
605 [285] 715 [337] 880 [415]
1040 [491]
595 [281] 702 [331] 875 [413]
1055 [498] 1010 [477]
1170 [552] 1300 [614] 1475 [696]
1075 [507] 1315 [620] 1520 [717] 1825 [861]
1090 [514] 1295 [611] 1475 [696] 1710 [807]
1185 [559] 1415 [668] 1590 [750] 1795 [847]
605 [285] 690 [325] 890 [420]
1080 [500]
570 [269] 670 [316] 835 [394] 985 [465]
555 [261] 655 [309] 825 [389]
1005 [474]
990 [467] 1140 [538] 1255 [592] 1400 [661]
1035 [488] 1255 [592] 1460 [689] 1745 [823]
1050 [495] 1240 [585] 1410 [665] 1610 [759]
1140 [538] 1355 [639] 1520 [717] 1690 [795]
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6 Rheem Manufacturing Company
ACCESSORIES—UPFLOW
PLENUM DATA FOR “A” COILS
Plenum adapters are required in some instances for use on upflow applications when plenum and furnace size do not match.
VENT TERMINATION KITS
CONCENTRIC: Horizontal/Vertical = RXGY-E03
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04
CONDENSATE PUMP KIT: RXGY-B01
NEUTRALIZER KIT: RXGY-A01
FOSSIL FUEL KIT: RXPF-F01, RXPF-F02 (TVA)
RETURN AIR PLENUM: RXGR-C17B, RXGR-C21B, RXGR-C24B
Note: See Form Number C11-206 for MultiFlex®coil data.
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
[ ] Designates Metric Conversions
NOTE: High altitude kits and options do NOT include additional
burner orifices. If a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation
Instructions for more information.
Option – 278 furnaces are shipped with #51 DMS orifices installed. This is one drill size smaller than standard furnaces to account for expected average elevations and heating values typically seen in these areas.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines
when converting for high altitudes.
For all installations above 2000 ft. (including all option – 278 models), the burner orifice size needs to be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
NOTE: For Canadian installations only, an optional derate (manifold
gas pressure reduction) method may be used to adjust the furnace for altitude. See Installation Instructions for more information. This optional method may NOT be used for U.S. installations.
(U.S. Models—Kit packaged with furnace.
Requires field installation).
LP CONVERSION KITS:
U.S./Canadian RXGJ-FP19 or RXGJ-FP21
EXTERNAL BOTTOM FILTER RACK: RXGF-CB
EXTERNAL SIDE FILTER RACK: RXGF-CA
FOR HIGH ALTITUDES:
HIGH ALTITUDE KIT:
FURNACE
WIDTH
IN. [mm]
14 [356] 161/4 [413] RXAA-C171 RXAL-B16BU 14 [356] 201/4 [514] RXAA-C172 RXAL-B20BU 171/2 [445] 161/4 [413] RXAA-C185 RXAL-B16BU 171/2 [445] 201/4 [514] RXAA-C173 RXAL-B20BU 171/2 [445] 215/8 [549] 171/2 [445] 251/4 [641] RXAA-C174 RXAL-B25BU 21 [533] 251/4 [641] 21 [533] 221/4 [565] RXAA-C176 RXAL-B22BU 21 [533] 215/8 [549] RXAA-C188 RXAL-B21BU 241/2 [622] 251/4 [641] RXAA-C177 RXAL-B25BU 241/2 [622] 215/8 [549] RXAA-C187 RXAL-B21BU
MODEL
RGRK-
04
06
07EM 07NM
07EY
07NY
09
10
12
PLENUM
WIDTH
IN. [mm]
FILTER RACK FILTER SIZES* INCHES [mm]
PLENUM ADAPTER
UPFLOW
RXAA-C187 RXAL-B21BU
RXAA-C175 RXAL-B25BU
RXGF-CB
(BOTTOM)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
223/4 x 25
[578 x 635]
COIL
PLENUM
RXGF-CA
(SIDE)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
INPUT BTU/HR [kW] HIGH ALTITUDE KIT NO.
45,000 [13] RXGY-F18 60,000 [18] 75,000 (N) [22] RXGY-F19 75,000 (W) [22] RXGY-F18
90,000 [26] RXGY-F20 105,000 [31] RXGY-F19 120,000 [35] RXGY-F21
RXGY-F18
Page 7
Rheem Manufacturing Company 7
NOTES
Page 8
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
RHEEM AIR CONDITIONING DIVISION
5600 Old Greenwood Road, Fort Smith, Arkansas 72908
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 5-07 DC FORM NO. G11-482 REV. 6
Supersedes Form No. G11-482 Rev. 5
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