Rudd RGRA-04EMAES User Manual

Page 1
FORM NO. G11-450 REV. 17
Supersedes Form No. G11-450 Rev. 16
GAS FURNACES
RGRA-/RGRB- SERIES
Models with Input Rates from 45,000 to 120,000 BTU/HR [13.19 to 35.17 kW]
(All Models 90% A.F.U.E.† or Above)
CLASSIC®90 PLUS
®
HIGH EFFICIENCY UPFLOW GAS FURNACES
The Rheem 90 Plus High Efficiency line of upflow gas fur­naces are designed for utility rooms, closets or alcoves.
The design is certified by CSA.
Features
Heat exchanger is constructed of all stainless steel for
maximum corrosion resistance and thermal fatigue reliability.
Low profile “34 inch” design is lighter and easier to han-
dle and leaves room for optional accessories.
Left or right side gas, electric, and condensate drainage
connections on upflow models.
Integrated control board manages all operational func-
tions and provides hookups for humidifier and electronic air cleaner.
An insulated blower compartment, a slow-opening gas
valve and a specially designed inducer system make it one of the quietest furnaces on the market today.
Pre-paint galvanized steel cabinet.
Molded permanent filters.
Optional indoor or outdoor combustion air. In addition,
combustion air may be piped to either the top or side of the cabinet on all upflow models. A special molded fitting is provided to ease installation.
Transformer and control fuse protection.
Solid bottom is standard.
Control board diagnostics.
A variety of cooling coils and plenums designed to use with the Classic
®
90 Plus gas furnaces are available as optional
accessories for air conditioning models.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department
of Energy test procedures.
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2 Rheem Heating, Cooling and Water Heating
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut-off valve; 100% safety lock out; cool fan off delay; field selectable heat fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; twinning (built-in) features; humidifier connections; humidifier on/off delay; low speed continuous fan option; single speed option for heating and cooling applications; pressure regulator for natural and L.P. (propane) gasses; transformer; direct drive, multi­speed blower motor. (Please note: a thermostat is not included as standard equipment.)
OPTIONAL EQUIPMENT
Side and bottom filter racks; return air cabinet for all sizes. NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form.
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
PRIMARY AND SECONDARY HEAT EXCHANGER
REMOTE SENSOR
IN-SHOT BURNERS
PRESSURE SWITCHES
DRAFT INDUCER
INTEGRATED
FURNACE CONTROL
GAS VALVE AND MANIFOLD
CLASSIC®90 PLUS HIGH EFFICIENCY UPFLOW GAS FURNACE
DIRECT SPARK IGNITION & REMOTE SENSOR
Page 3
Rheem Heating, Cooling and Water Heating 3
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS—UPFLOW MODELS
U.S. and Canadian Models
NOTES: All models are 115V, 60HZ, 1
ø.
Gas connection size for all models is
1
/
2" [13 mm] N.P.T.
See Conversion Kit Index Form for high altitude derate.Canadian installations only.In accordance with D.O.E. test procedures.
MODEL IDENTIFICATION
R G R A 04E AM E S
Rheem Gas
Furnace
Upflow/
Condensing
Gas Furnace
Design
Series
A = 1st
Design Series
B = 2nd
Design Series
Heating Input
Designation
Variations
A = Std. B = Wide
Cabinet
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
Y = 12 x 7
[305 x 178 mm]
Heat/Cool
Designation
E = 1100-1300 CFM
[519-613.5 L/s]
G = 1500-1700 CFM
[707.9-802.3 L/s]
J = 1900-2100 CFM
[896.7-991.1 L/s]
Fuel Code
S = U.S. and
Canadian Natural Gas
Electric
Ignition
04E 06E 07E
09E 10E 12E
Input
BTU/HR
45,000 [13 kW] 60,000 [17.6 kW] 75,000 [22 kW]
(RGRB Models Only)
90,000 [26.4 kW] 105,000 [30.7 kW] 120,000 [35.2 kW]
[ ] Designates Metric Conversions
MODEL NUMBERS RGRA-04EMAES RGRA-06EMAES RGRB-07EMAES RGRB-07EYBGS RGRA-09EZAJS RGRA-10EZAJS
INPUT–BTU/HR [kW] HEATING CAPACITY BTU/HR [kW] 42,000 [12.31] 56,000 [16.41] 70,000 [20.51] 70,000 [20.51] 84,000 [24.62] 97,000 [28.43]
HIGH ALTITUDE INPUT [kW] HIGH ALTITUDE OUTPUT
CAPACITY [kW] BLOWER (D x W)
[mm] MOTOR H.P. [W]–
SPEEDS–TYPE MOTOR FULL LOAD AMPS 6.8 6.8 6.8 9.5 9.5 9.5 HEATING SPEED MED-LO MED-LO MED-HI MED-LO MED-LO MED-LO COOLING SPEED HIGH HIGH HIGH HIGH HIGH HIGH HEAT EXT. STATIC PRESSURE
(IN. W.C.) [kPa] RATED EXT. STATIC PRESSURE
(IN. W.C.) [kPa] HEATING CFM @ .2" [.049 kPa]
W.C. E.S.P. [L/s] COOLING CFM @ .5" [.124 kPa]
W.C. E.S.P. [L/s] TEMPERATURE RISE
RANGE °F [°C] RETURN AIR CABINETS (OPT.)
RXGR­FILTER SIZE [mm]
STANDARD, HIGH VELOCITY PERMANENT FILTER (IN.)
APPROX. SHIPPING WEIGHT (LBS.) [kg]
AFUE CALIFORNIA SEASONAL
EFFICIENCY
45,000 [13.19] 60,000 [17.58] 75,000 [21.98] 75,000 [21.98] 90,000 [26.38] 105,000 [30.77]
40,500 [11.87] 54,000 [15.83] 67,500 [19.78] 67,500 [19.78] 81,000 [23.74] 94,500 [27.70]
37,800 [11.07] 50,400 [14.77] 63,000 [18.46] 63,000 [18.46] 76,000 [22.27] 87,500 [25.64]
11 x 7
[279 x 178]
1
/2 [373]-4-PSC1/2 [373]-4-PSC1/2 [373]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC3/4 [559]-4-PSC
.10 [.025] .12 [.029] .12 [.029] .12 [.029] .15 [.037] .20 [.049]
.50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124] .50 [.124]
885 [417] 845 [398] 1050 [495] 1275 [600] 1465 [691] 1445 [682]
1195 [564] 1100 [519] 1110 [524] 1540 [725] 1910 [901] 1810 [854]
30-60
[16.7-33.3]
C17B
(2) 12" x 16"
[305 x 406]
153/4 x 25 x 1 153/4 x 25 x 1 153/4 x 25 x 1 153/4 x 25 x 1 191/4 x 25 x 1 191/4 x 25 x 1 223/4 x 25 x 1
111 [50.3] 117 [53.1] 124 [56.2] 137 [62.1] 148 [67.1] 152 [68.9]
93.5% 92.5% 92.8% 92.0% 93.5% 92.0%
86.7% 87.6% 87.9% 85.8% 87.3% 86.9% 89.6%
11 x 7
[279 x 178]
40-70
[22.2-38.9]
C17B
(2) 12" x 16"
[305 x 406]
11 x 7
[279 x 178]
45-75
[25-41.7]
C17B
(2) 12" x 16"
[305 x 406]
12 x 7
[305 x 178]
40-70
[22.2-38.9]
C21B
(2) 12" x 20"
[305 x 508]
12 x 11
[305 x 279]
35-65
[19.4-36.1]
C21B
(2) 20" x 16"
[508 x 406]
12 x 11
[305 x 279]
50-80
[27.8-44.4]
C21B
(2) 20" x 16"
[508 x 406]
RGRA-12ERAJS
120,000 [35.17] 113,000 [33.12] 108,000 [31.65]
100,000 [29.31]
11 x 10
[279 x 254]
3
/4 [559]-4-PSC
9.5
MED-LO
HIGH
.20 [.049]
.50 [.124]
1580 [745]
1900 [897]
50-80
[27.8-44.4]
C24B
(2) 24" x 16"
[609 x 406]
160 [72.6]
93.5%
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4 Rheem Heating, Cooling and Water Heating
UPFLOW MODELS
[ ] Designates Metric Conversions
MODEL RGRA-/
RGRB-
04EM 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 111 [50] 06EM 07EM 171/2 [445] 1611/32 [415] 155/8 [397] 2 [51] 15 [422] 1325/32 [352] 0 0 0 1 [25] 2 [51] 0 124 [56]
07EY 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 137 [62] 09EZ 10EZ 21 [533] 1927/32 [504] 191/8 [487] 2 [51] 181/2 [511] 179/32 [441] 0 0 0 1 [25] 2 [51] 0 152 [69] 12ER
A B C D E F
171/2 [445] 1611/32 [415] 155/8 [397]
21 [533] 1927/32 [504] 191/8 [487]
241/2 [622] 2311/32 [593] 225/8 [575]
2 [51]
2 [51]
2 [51]
15 [422] 1325/32 [352]
181/2 [511] 179/32 [441]
22 [600] 2025/32 [530]
LEFT SIDE
0 0 0 1 [25] 2 [51] 0 117 [53]
0 0 0 1 [25] 2 [51] 0 148 [67]
0 0 0 1 [25] 2 [51] 0 160 [73]
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
BACK TOP FRONT VENT
SIDE
SHIP
WGTS.
[kg]
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Rheem Heating, Cooling and Water Heating 5
BLOWER PERFORMANCE DATA*—RGRA-/RGRB- MODELS
[ ] Designates Metric Conversions
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
*For Complete Details of the Limited Warranty, Including Applicable
Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
Primary and Secondary Heat Exchanger.......Limited Lifetime
Conditional Parts* (Registration Required).......Ten (10) Years
*Blower performance measured with filter in place.
MODEL
RGRA­04EM
RGRA­06EM
RGRB­07EM
RGRB­07EY
RGRA­09EZ
RGRA­10EZ
RGRA­12ER
BLOWER
SIZE
[mm]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
12 x 7
[305 x 178]
12 x 11
[305 x 279]
12 x 11
[305 x 279]
11 x 10
[279 x 254]
MOTOR
H.P.
[W]
1/2
[373]
1/2
[373]
1/2
[373]
3/4
[559]
3/4
[559]
3/4
[559]
3/4
[559]
BLOWER
SPEED
LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH LOW
MED-LO
MED-HI
HIGH
EXTERNAL STATIC PRESSURE INCHES WATER COLUMN [kPa]
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
805 [380]
920 [434] 1140 [538] 1360 [642]
770 [363]
880 [415] 1060 [500] 1260 [594]
780 [368]
880 [415] 1090 [514] 1300 [613]
1105 [522] 1290 [609] 1480 [698] 1705 [805]
1235 [582] 1490 [703] 1720 [811] 2100 [991]
1230 [580] 1490 [703] 1710 [807] 2010 [949]
1320 [623] 1610 [760] 1870 [882] 2115 [998]
780 [368]
885 [417] 1110 [524] 1320 [623]
740 [349]
845 [398] 1025 [483] 1215 [573]
745 [351]
850 [401] 1050 [495] 1255 [592]
1095 [517] 1275 [602] 1435 [677] 1665 [786]
1210 [571] 1465 [691] 1670 [788] 2050 [967]
1205 [567] 1445 [682] 1665 [786] 1955 [923]
1305 [616] 1580 [746] 1820 [860] 2050 [967]
CFM [L/s] AIR DELIVERY
760 [358]
850 [401] 1085 [512] 1280 [604]
710 [335]
815 [384]
990 [467] 1175 [554]
710 [335]
825 [389] 1010 [477] 1210 [571]
1080 [510] 1260 [595] 1415 [668] 1615 [762]
1185 [559] 1440 [679] 1620 [764] 2000 [944]
1180 [557] 1405 [663] 1620 [764] 1900 [897]
1290 [608] 1555 [734] 1775 [838] 1990 [939]
1045 [493] 1235 [583]
1135 [535]
1160 [547] 1050 [496]
1220 [576] 1390 [656] 1570 [741]
1150 [543] 1405 [663] 1600 [755] 1955 [923]
1155 [545] 1375 [649] 1580 [746] 1855 [875]
1260 [596] 1515 [715] 1715 [809] 1945 [917]
720 [340] 810 [382]
675 [318] 790 [373] 960 [453]
675 [318] 785 [370] 970 [458]
685 [323]
775 [365] 1010 [476] 1195 [564]
645 [304]
760 [358]
925 [436] 1100 [519]
640 [302]
750 [354]
925 [436] 1110 [524]
1030 [486] 1195 [564] 1370 [647] 1540 [727]
1120 [528] 1375 [649] 1580 [746] 1910 [901]
1130 [533] 1350 [637] 1540 [727] 1810 [854]
1230 [580] 1475 [696] 1660 [783] 1900 [897]
645 [304] 730 [344] 950 [448]
1140 [538]
605 [285] 715 [337] 880 [415]
1040 [491]
595 [281] 702 [331] 875 [413]
1055 [498] 1010 [477]
1170 [552] 1300 [614] 1475 [696]
1075 [507] 1315 [620] 1520 [717] 1825 [861]
1090 [514] 1295 [611] 1475 [696] 1710 [807]
1185 [559] 1415 [668] 1590 [750] 1795 [847]
605 [285] 690 [325] 890 [420]
1080 [500]
570 [269] 670 [316] 835 [394] 985 [465]
555 [261] 655 [309] 825 [389]
1005 [474]
990 [467] 1140 [538] 1255 [592] 1400 [661]
1035 [488] 1255 [592] 1460 [689] 1745 [823]
1050 [495] 1240 [585] 1410 [665] 1610 [759]
1140 [538] 1355 [639] 1520 [717] 1690 [795]
Page 6
6 Rheem Heating, Cooling and Water Heating
ACCESSORIES—UPFLOW
VENT TERMINATION KITS CONCENTRIC: HORIZONTAL/
VERTICAL =
RXGY-E03A (US & Canadian Installations)
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04
(US Installations)
RXGY-D02A, RXGY-D03A, RXGY-D04A (Canadian Installations)
RXGY-G02 (US Only) NEUTRALIZER KIT: RXGY-A01 FOSSIL FUEL KIT: RXPF-F01, RXPF-F02 (TVA)
RETURN AIR PLENUM: RXGR-C17B
RXGR-C21B RXGR-C24B
EXTERNAL BOTTOM FILTER RACK: RXGF-CB
EXTERNAL SIDE FILTER RACK: RXGF-CA
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
FOR HIGH ALTITUDES:
*HIGH ALTITUDE KIT: RXGY-F04 (105 KBTU/H)
RXGY-F05 (120 KBTU/H) RXGY-F06 (45 KBTU/H/60 KBTU/H/
RXGY-F06 (90 KBTU/H)
RXGY-F07 (75 KBTU/H)
*For installations over 5000 ft.
OPTION CODE FOR HIGH ALTITUDE: US & Canada – 278 NOTE: High altitude kits and options do NOT include additional
burner orifices. If a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation
Instructions for more information.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines when converting furnaces for high altitudes.
For all installations above 2000 ft. (including all option – 278 models), the burner orifice size needs to be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
NOTE: For Canadian installations only, an optional derate (manifold
gas pressure reduction) method may be used to adjust the furnace for altitude. See Installation Instructions for more information. This optional method may NOT be used for U.S. installations.
(U.S. Models—Kit packaged with furnace.
Requires field installation).
EXTERNAL BOTTOM FILTER RACK: RXGF-CB
EXTERNAL SIDE FILTER RACK: RXGF-CA
[ ] Designates Metric Conversions
PLENUM DATA FOR “A” COILS
Plenum adapters are required in some instances for use on upflow applications when plenum and furnace size do not match.
Note: See Form Number C11-206 for MultiFlex®coil data.
FILTER RACK FILTER SIZES* INCHES [mm]
MODEL
RGRA-04
RGRA-06
RGRB-07EM
RGRB-07EY
RGRA-09
RGRA-10
RGRA-12
RXGF-CB
(BOTTOM)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
223/4 x 25
[578 x 635]
RXGF-CA
(SIDE)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
FURNACE
WIDTH
IN. [mm]
14 [356] 161/4 [413] RXAA-C171 RXAL-B16BU 14 [356] 201/4 [514] RXAA-C172 RXAL-B20BU 171/2 [445] 161/4 [413] RXAA-C185 RXAL-B16BU 171/2 [445] 201/4 [514] RXAA-C173 RXAL-B20BU 171/2 [445] 215/8 [549] 171/2 [445] 251/4 [641] RXAA-C174 RXAL-B25BU 21 [533] 251/4 [641] 21 [533] 221/4 [565] RXAA-C176 RXAL-B22BU 21 [533] 215/8 [549] RXAA-C188 RXAL-B21BU 241/2 [622] 251/4 [641] RXAA-C177 RXAL-B25BU 241/2 [622] 215/8 [549] RXAA-C187 RXAL-B21BU
PLENUM
WIDTH
IN. [mm]
PLENUM ADAPTER
UPFLOW
RXAA-C187 RXAL-B21BU
RXAA-C175 RXAL-B25BU
PLENUM
COIL
Page 7
Rheem Heating, Cooling and Water Heating 7
NOTES
Page 8
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 10-09 DC FORM NO. G11-450 REV. 17
Supersedes Form No. G11-450 Rev. 16
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