Rudd RGPE-07EAMKR User Manual

FORM NO. G11-509 REV. 1
Supersedes Form No. G11-509
GAS FURNACES
TWO-STAGE SUPER QUIET 80
COMMUNICATING UPFLOW/ HORIZONTAL GAS FURNACES EQUIPPED WITH THE COMFORT
CONTROL
2
SYSTEM
The Rheem Prestige Series™Super Quiet 80™Two Stage line of upflow/ horizontal gas furnaces are designed for utility rooms, closets, alcoves, or attics. Because of the furnace’s low-profile 34 inch [864 mm] height, the
upflow model installed vertically can also be used to satisfy most applications that traditionally call for a horizontal furnace.
The design is certified by CSA International.
Features
The Comfort Control2System™ provides over 28 on-board diagnostics and fault history codes by detecting system and electrical problems. “Call for Service” alert notification is sent to the thermostat to alert the home­owner of required service.
Serial Communication Enhanced – When installed with a Serial Communicat­ing Condensing Unit and user interface control (RHC-TST550CMMS) 500 Series thermostat this unit offers 4 or 2 wire installation, auto-configuration, and diagnostic messaging with full communicating capability.
Patented Heat Exchanger, constructed of both stainless and aluminized steel for the maximum in corrosion resistance.
Low profile “34 inch” [864 mm] design is lighter and easier to handle, and leaves room for optional equipment.
Energy efficient and quiet ECM 2+ communicating motor.
Improves cooling efficiency when matched with rated condensing unit and coil.
Constant CFM.
Seven segment LED for system diagnostics.
Diagnostic history for troubleshooting.
Dip switch settings for selectable cooling airflow.
On-demand dehumidification terminal for improved comfort in cooling mode.
Convertible from upflow to horizontal left or right.
Left or right side gas and electric inlet connections.
All models equipped with flame sensor feature, an integrated board with humidifier and electronic air cleaner hookups.
Insulated blower compartment, a slow-open gas valve, a specially designed draft inducer motor and blower motor make it one of the quietest furnaces on the market today.
Pre-paint galvanized steel cabinet.
Molded permanent filter.
Easy door removal and replacement.
Compatible with single or two-stage thermostat. (For optimal performance, two-stage thermostat recommended.)
A variety of cooling coils and plenums designed to use with Rheem Prestige
Series
Super Quiet 80™Two Stage gas furnaces are available as optional
accessories.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of Energy
test procedures.
RGPE- SERIES
ECM Equipped Models with Input Rates from 50,000 to 125,000 BTU/HR 115 Volts, 60 Hz, Single Phase [15 to 37 kW]
(U.S. & Canadian Models)
Equipped with
Comfort Control
2
System
• Serial communication enabled
• Increased system reliability and efficiency
• 28 on-board diagnostic and operating codes
Active Protection
with homeowner
“Call for Service” alert
• Dual 7-segment LED display
RHC-TST550CMMS
Communicating Furnace Thermostat
ENER UIDE
Annual Fuel Utilization Efficiency -
THIS MODEL
80.0%
MID
82% 88%
HIGH
AFUE
2 Rheem Heating, Cooling and Water Heating
The Rheem Dual 7-Segment LED Display easily shows sys­tem operating status codes and diagnostic codes.
The Status Indication Sys­tem Diagnostics feature thermostat communication capability and built-in diag­nostics. The thermostat com-
munication capability and alerts the homeowner to any necessary service require­ments. Faster, more accurate service is provided by the built-in diagnostics, by provid­ing the HVAC professional with dependable information.
The fault recall feature will allow for the last six fault-codes to be displayed, and will retain these codes even if power failure occurs.
In order to save time and money, replacement automotive style fuses can be utilized instead of replacing the entire control board.
FEATURES & BENEFITS OF THE COMFORT CONTROL2SYSTEM
Rheem Heating, Cooling and Water Heating 3
Direct Spark Ignitor
Flame Sensor
In-Shot Burners
Pressure Switch
IFC Integrated Furnace Control
Heat Exchanger
Two-Speed Draft Inducer Motor
ECM Motor
The complete terms of limited and other warranties are available at our sales office, or through local installer.
All models can be converted by a qualified HVAC professional or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a Rheem parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form.
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
STANDARD EQUIPMENT
Completely assembled and wired; 2 speed draft inducer; high and low pressure switches; redundant 2 stage main gas control; blower compartment door safety switch; solid state time on/time off blower control; limit control; transformer; ECM blower motor. Furnaces are equipped with cooling/heating relay and transformer (50VA) ready for air conditioning applications. (Please note: a thermostat is not included as standard equipment.) Flame sensor diagnostics; fused protection (secondary).
RHEEM PRESTIGE SERIES™SUPER QUIET 80
TWO STAGE UPFLOW/HORIZONTAL GAS FURNACE
4 Rheem Heating, Cooling and Water Heating
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS (UPFLOW) U.S. AND CANADA MODELS
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
For Complete Details of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
Gas Heat Exchanger Limited Warranty .........Limited Lifetime
Any Other Part .............................................Ten (10) Years
MODEL IDENTIFICATION—UPFLOW MODELS
In accordance with D.O.E. test procedures.See Conversion Kit Index Form for high altitude derate.
G P E
Furnace
A M K R
Rheem Gas Upflow/ Design Heating Input Designation
Horizontal Series
Variations Blower Heating & Cooling Fuel Type
E = Communicating
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
K = 600-1200 CFM
[283-566 L/s]
M = 1200-2000 CFM
[566-944 L/s]
Q = 1000-1600 CFM
[566-944 L/s]
Electric Ignition
05E 07E 10E 12E
A = Std.
Cabinet
B = Wide
Cabinet
Designation Designation R = Natural Gas,
U.S. and Canadian Standard Furnace
Input
BTU/HR
50,000 [15 kW]
75,000 [22 kW] 100,000 [29 kW] 125,000 [37 kW]
NO
x
Model
05N 07N 10N 12N
R 07E
[ ] Designates Metric Conversions
MODEL NUMBERS RGPE- SERIES
100% High Input–BTU/Hr [kW] High Heating Capacity–BTU/Hr [kW] 70% Low Input–BTU/Hr [kW] Low Heating Capacity–BTU/Hr [kW] Heating–Ext. Static Pressure [kPa]
Blower (D x W) [mm]
ECM Motor H.P. [W] Motor Full Load Amps. Unit Amps Maximum Overcurrent Protection Factory Heating Speed CFM–High Fire [L/s] Factory Heating Speed CFM–Low Fire [L/s] Cooling CFM @ .5" [kPa] E.S.P.
(Nominal) [L/s] (Range) Max. E.S.P. (In. W.C.) [kPa] Temperature Rise Range
°F [°C] Max. Outlet Air Temp. °F [°C] Standard Filter Size–Inches
[mm] Approx. Shipping Weight (Lbs.) [kg] Return Air Cabinets
(Opt.) RXGR­Filter Size [mm]
AFUE
High Input Low Input
05EBMKR 05NBMKR
50,000 [15] 75,000 [22] 100,000 [29] 125,000 [37] 40,000 [12] 60,000 [18] 80,000 [23] 100,000 [29] 35,000 [10] 52,500 [15] 70,000 [20] 87,500 [25] 28,000 [8] 42,000 [12] 56,000 [16] 70,000 [20]
.10 [.025] .15 [.037] .20 [.05] .20 [.05]
11 x 7
[279 x 178]
3
/4 [559]
9.6 7.7 12.8 12.8
8.7 8.7 12.0 12.0 15 15 15 15
850 [401] 1176 [555] 1600 [753] 1832 [865] 625 [295] 980 [462] 1300 [615] 1420 [670]
600-1200
[283]-[566]
0.8 [.2] 0.8 [.2] 0.8 [.2] 0.8 [.2] 25-55 [13.9-30.6] 30-60 [17-33] 30-60 [17-33] 35-65 [19.4-36.1] 20-50 [11.1-27.8]
155 [68.3] 153/4 x 25
[400 x 635]
110 [50] 115 [52] 120 [54] 140 [63]
C17B
(2) 12 x 16
[305 x 406]
80% 80% 80% 80%
07EAMKR 07NAMKR
11 x 7
[279 x 178]
1
/2 [373]
600-1200
[283]-[566]
20-50 [11.1-27.8] 25-55 [13.9-30.6] 30-60 [17-33]20-50 [11.1-27.8]
165 [73.8] 170 [76.6] 180 [82.2] 153/4 x 25
[400 x 635]
C17B
(2) 12 x 16
[305 x 406]
07EBRQR 07NBRQR
75,000 [22] 60,000 [18] 52,500 [15] 42,000 [12]
.15 [.037]
11 x 10
[279 x 254]
3
/4 [559]
9.6
12.0 15
1305 [616] 1125 [533] 1000-1600
[472]-[755]
0.8 [.2]
25-55 [13.9-30.6]
165 [73.8]
191/4 x 25
[489 x 635]
115 [52]
C21B
(2) 20 x 16
[508 x 406]
80%
10EBRMR 10NBRMR
11 x 10
[279 x 254]
1 [746] 1 [746]
1200-2000
[566]-[944]
191/4 x 25
[489 x 635]
C21B
(2) 20 x 16
[508 x 406]
12EARMR 12NARMR
[279 x 254]
1200-2000
[566]-[944]
223/4 x 25
[578 x 635]
(2) 24 x 16
[610 x 406]
11 x 10
C24B
Rheem Heating, Cooling and Water Heating 5
NOTES: May require a 3" [76 mm] to 4" [102 mm] or 3" [76 mm] to 5" [127 mm] adapter.
May be 0" [0 mm] with type B vent.May be 1" [25 mm] with type B vent.
Furnaces must be vented in accordance with the National Fuel Gas Code, ANSI Z223.1 and/or Can/CGA-B149 Installation Codes and in accordance with local codes.
[ ] Designates Metric Conversions
UPFLOW DIMENSIONS
UPFLOW DIMENSIONS AND CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) [mm]
MODEL
RGPE-
05, 07A 171/2 [445] 1611/32 [415] 123/8 [314] 07B, 10 211/2 [533] 1927/32 [504] 141/8 [359]
12
A B C D E
241/2 [622] 2311/32 [593] 157/8 [403]
F
LEFT SIDE
151/2 [381] 0
181/2 [470] 0 0 0 1 [25] 3 [76]
221/2 [559]
21/2 [64] 21/2 [64] 21/2 [64]
3 [76]
0 0 0 1 [25] 3 [76]
REDUCED CLEARANCES (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
0 1 [25] 3 [76]
6 [152] 6 [152] 6 [152]
SHIP. WGTS.
(LBS.) [Kg]
105 [47.6]
120 [54.4] 140 [63.5]
6 Rheem Heating, Cooling and Water Heating
NOTES: May require a 3" [76 mm] to 4" [102 mm] or 3" [76 mm] to 5" [127 mm] adapter.
May be 0" [0 mm] with type B vent.May be 1" [25 mm] with type B vent.
Furnaces must be vented in accordance with the National Fuel Gas Code, ANSI Z223.1 and/or Can/CGA-B149 Installation Codes and in accordance with local codes.
[ ] Designates Metric Conversions
HORIZONTAL DIMENSIONS
HORIZONTAL DIMENSIONS AND CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) [mm]
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED FOR INSTALLATION
ON ITS BACK, WITH ACCESS DOORS
FACING UPWARDS.
NOTE: In horizontal configuration, return air cutout is not permitted.
MODEL
RGPE-
05, 07A 07B, 10
12
A B C D E
171/2 [445] 1611/32 [415] 123/8 [314] 21 [533] 1927/32 [504] 141/8 [359] 241/2 [622] 2311/32 [593] 157/8 [403]
15 [381] 181/2 [470] 22 [559]
F
21/2 [64] 21/2 [64] 21/2 [64]
LEFT SIDE
0
3 [76] 0 0 0 1 [25] 3 [76] 0 0 0 1 [25] 3 [76]
REDUCED CLEARANCES (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
0 1 [25] 3 [76]
6 [152] 6 [152] 6 [152]
SHIP. WGTS.
(LBS.) [Kg]
110 [49.9] 120 [54.4]
140 [63.5]
Rheem Heating, Cooling and Water Heating 7
BLOWER PERFORMANCE DATA—UPFLOW/HORIZONTAL MODELS
NOTE: See Coil Specification Sheet for coil data.
[ ] Designates Metric Conversions
MODEL RGPE-
05
07A
07B
10, 12
BLOWER SIZE
INCHES [mm]
[279 x 178]
[279 x 178]
[279 x 254]
[279 x 254]
(D X W)
11 x 7
11 x 7
11 x 10
11 x 10
ECM
MOTOR H.P.
[W]
3/4
[559]
1/2
[373]
3/4
[559]
1
[746]
BLOWER
SPEED
HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW
CFM [L/s] AIR DELIVERY
EXTERNAL STATIC PRESSURE
INCHES WATER COLUMN [kPa]
.1 [.025]–.8 [.2]
1200 [566] 1000 [472]
800 [378] 600 [283]
1200 [566] 1000 [472]
800 [378] 600 [283]
1600 [755] 1400 [661] 1200 [566] 1000 [472]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
8 Rheem Heating, Cooling and Water Heating
†Filter racks are shipped without filters. Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter. *Designates “E” or “N”.
THE RXGR-C24B MUST ONLY BE INSTALLED ON THE SIDE OPPOSITE THE GAS AND ELECTRICAL CONNECTIONS.
WARNING: IMPORTANT NOTICE
A SOLID METAL BASE PLATE (SEE TABLE) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS.
FURNACE BASE
WIDTH
SOLID BOTTOM BASE
PLATE SIZE
IN. [mm]
KIT NO. PLATE NO.
IN. [mm]
17
1
/2 [445] RXGB-D17 AE-61874-02 151/8 x 239/16 [384 x 598]
21
1
/2 [533] RXGB-D21 AE-61874-03 185/8 x 239/16 [473 x 598]
24
1
/2 [622] RXGB-D24 AE-61874-04 255/8 x 239/16 [651 x 598]
RXGW-B01 CHIMNEY ADAPTER
See Installation Instructions for application limitations.
FOR HIGH ALTITUDES:
HIGH ALTITUDE KIT: RXGY-F13 (for all models) NOTE: High altitude kits do NOT include additional burner orifices. If
a burner orifice change is necessary, they must be ordered through PROSTOCK
®.
. See Installation instructions for more
information.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines
when converting furnaces for high altitudes.
For all installations above 2000 ft. the burner orifice size needs to be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
NOTE: For Canadian installations only, an optional derate (manifold
gas pressure reduction) method may be used to adjust the furnace for altitude. See Installation Instructions for more information. This optional method may NOT be used for U.S. installations.
(U.S. Models—Kit packaged with furnace.
Requires field installation).
[ ] Designates Metric Conversions
INTERNAL FILTER RACK FOR BOTTOM OR SIDE RETURN: RXGF-DA*
*Filters available through PROSTOCK
®
.
SIDE RETURN FILTER RACK: RXGF-CA BOTTOM RETURN FILTER RACK FOR
UPFLOW APPLICATION: RXGF-CB
ACCESSORY RETURN AIR CABINETS
Return Air Cabinets may be installed on either side application except RXGR-C24B (side application must be on side opposite gas and electrical connections).
RXPF-F01 and F02
FOSSIL FUEL KIT—is for use with Rheem Heat Pumps and
Super Quiet 80 warm air furnaces. RXPF-F02 also meets TVA requirements.
RETURN AIR CABINETS
ACCESSORIES—UPFLOW
FILTER RACK FILTER SIZES† INCHES [mm]
MODEL
RGPE-
05, 07*AMK
07*BRQ, 10
12
RXGF-CA
(SIDE)
153/4
x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
RETURN AIR CABINETS
RXGR-C17B 171/2 [445] (2) 12 x 16 [305 x 406] RXGR-C21B RXGR-C24B 241/2 [622] (2) 24 x 16 [610 x 406]
A
IN. [mm]
211/4 [533]
FILTER SIZE
IN. [mm]
(2) 20 x 16 [508 x 406]
Rheem Heating, Cooling and Water Heating 9
CONTRACTOR BENEFITS:
• Multi-Purpose Thermostat-Setup, Control & Diagnostics
• Auto-Configuration – No Manual Settings Required in the Field
• System History – More Accurate Diagnostics
• Easy Installation – Requires only 4 wires
• Diagnostic Messages (Service Access to Fault Codes)
• Blower Adjustment in Heat and Cool
• Programmable Fan
• USB Interface for contractor contact information and thermostat programming
HOMEOWNER BENEFITS:
• Scrolling System Status
• De-Humidification Control
• Humidification Control
• Heat/Cool/Auto Change-over
• Outdoor Temperature Display
• Backlight On/Off
• Intelligent Scheduling Ramp-Up/Program Anticipation
• Audio Notifications On/Off
• Air Filter, UV Lights & Humidifier Maintenance Reminder
• Temperature Offset
• Continuous Fan (Hi, Med, Lo)
RHC-TST550CMMS
THERMOSTATS
RECOMMENDED COMMUNICATING THERMOSTAT (For Communicating Configurations only)
ACCESSORIES—UPFLOW (Con’t.)
SUPPLY AIR SENSOR
(For displaying supply air temperature on communicating systems only) (do not install on non-communicating configurations) Part # 47-24225-01 or equivalent.
10 Rheem Heating, Cooling and Water Heating
NOTES
Rheem Heating, Cooling and Water Heating 11
NOTES
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 5-10 DC FORM NO. G11-509 REV. 1
Supersedes Form No. G11-509
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