Rudd RGFD-09EZCM User Manual

FORM NO. G11-468 REV. 15
Supersedes Form No. G11-468 Rev. 14
GAS FURNACES
RGFD- SERIES
Models with Input Rates from 60,000 to 120,000 BTU/HR [17.58 to 35.16 kW]
(All Models 92% A.F.U.E.† or Above)
COMFORT CONTROL
®
The Rheem Prestige Series™90 Plus High Efficiency line of upflow gas furnaces are designed for utility rooms, closets, or alcoves. Because of the low-profile 34 inch height, the
RGFD- model can be used vertically to satisfy most appli­cations that traditionally call for a horizontal furnace.
The design is certified by CSA.
Features
Heat exchanger is constructed of all stainless steel for
maximum corrosion resistance and thermal fatigue reliability.
Modulating Function: when used with a modulating ther-
mostat, modulation rate between 40% and 100% of total capacity.
Two-stage Function: when used with a two-stage thermo-
stat, furnace operates at 40% on first stage, and stages up to 65%, then 100% for second stage.
Multistage Function: when used with a single-stage ther-
mostat, furnace functions as a three stage furnace oper­ating at 40%, 65% and 100% of total capacity.
Reduced firing rates, electrically efficient ECM2+ motor,
and solid doors provide the ultimate in quiet operation.
Low speed constant fan.
Constant temperature rise for superior comfort.
Seven segment LED for system diagnostics.
Diagnostic history for troubleshooting.
Two-speed induced draft motor.
Direct spark ignition with remote sense.
Top electrical connections, left or right gas and conden-
sate drainage connections on downflow models.
Optional indoor or outdoor combustion air.
All models comply with Department of Energy test proce-
dures for 2% or less electrical efficiency ratings. A variety of cooling coils and plenums designed to use with the Prestige Series
90 Plus gas furnaces are available as
optional accessories.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of
Energy test procedures.
RHC-TST412MDMS
Modulating Furnace
Thermostat
“Visit www.RheemAC.com/
taxcredit for complete details.”
2 Rheem Heating, Cooling and Water Heating
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant modulating main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut­off valve; 100% safety lock out; cool fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; humidifier connections; humidifier on/off delay; dehumidifier connection; low speed continuous fan option; transformer; direct drive, ECM variable speed blower motor. (Please note: a thermostat is not included as standard equipment. See “Accessories”)
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
PRIMARY AND SECONDARY HEAT EXCHANGER
IN-SHOT BURNERS
PRESSURE SWITCHES
BLOWER ASSEMBLY WITH ECM MOTOR
DRAFT INDUCER
INTEGRATED FURNACE CONTROL
GAS VALV E
IGNITION CONTROL
PRESTIGE SERIES™90 PLUS HIGH EFFICIENCY
MODULATING UPFLOW GAS FURNACE
REMOTE SENSOR
DIRECT SPARK IGNITION
OPTIONAL EQUIPMENT
Side and bottom filter racks; return air cabinet for all sizes. NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form. Fossil Fuel Kits for use with Heat Pumps.
Rheem Heating, Cooling and Water Heating 3
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS—UPFLOW MODELS
U.S. and Canadian Models
MODEL IDENTIFICATION
[ ] Designates Metric Conversions
MODEL NUMBERS RGFD-06EMCK RGFD-09EZCM RGFD-10EZCM RGFD-12ERCM
INPUT–MAXIMUM (BTU/HR) [kW] 60,000 [17.58] 90,000 [26.38] 105,000 [30.77] 120,000 [35.17] HEATING CAPACITY–MAXIMUM [kW] 55,800 [16.35] 86,000 [25.20] 100,000 [29.31] 115,000 [33.70] INPUT–MINIMUM (BTU/HR) [kW] 24,000 [7.03] 36,000 [10.55] 42,000 [12.31] 48,000 [14.07] HEATING CAPACITY–MINIMUM [kW] 22,560 [6.61] 33,840 [9.92] 39,000 [11.57] 45,120 [13.22] HEATING EXT. STATIC PRESSURE [kPa] 0.12 [.029] 0.15 [.037] 0.20 [.049] 0.20 [.049] BLOWER (D X W IN.) [mm] 11 x 7 [279 x 178] 12 x 11 [305 x 279] 12 x 11 [305 x 279] 11 x 10 [279 x 254] ECM MOTOR HP [W] 1/2 [373] 1 [746] 1 [746] 1 [746] UNIT AMPS 8.7 12.0 12.0 12.0
HEATING CFM–MAXIMUM [L/s] 795 [375] 1195 [564] 1395 [658] 1595 [753] HEATING CFM–MINIMUM [L/s] 320 [151] 515 [243] 600 [283] 685 [323] COOLING CFM–RANGE [L/s] 600-1200 [283-566] 1200-2000 [566-944] 1200-2000 [566-944] 1200-2000 [566-944] MAXIMUM EXT. STATIC PRESSURE [kPa] 0.80 [0.20] 0.80 [0.20] 0.80 [0.20] 0.80 [0.20] TEMPERATURE RISE RANGE °F [°C] 40-70 [22.2-38.9] 40-70 [22.2-38.9] 40-70 [22.2-38.9] 40-70 [22.2-38.9] MAX OUTLET AIR TEMPERATURE °F [°C] RETURN AIR CABINETS–RXGR- C17B C21B C21B C24B FILTER SIZE (IN.) [mm] BOTTOM 153/4 x 25 [400 x 635] 191/4 x 25 [489 x 635] 191/4 x 25 [489 x 635] 223/4 x 25 [578 x 635]
APPROX. SHIPPING WEIGHT (LBS.) [kg] 127 [57.6] 158 [71.7] 162 [73.5] 170 [77.1] AFUE 93.4% 94.1% 92.4% 92.5%
170 [76.7] 180 [82.2] 180 [82.2] 180 [82.2]
4 x 25 [400 x 635]
153/
RGFD-07EMCK
75,000 [21.98] 72,000 [21.10] 30,000 [8.79] 28,200 [8.26]
0.12 [.029]
11 x 7 [279 x 178]
1/2 [373]
8.7 15MAXIMUM OVERCURRENT PROTECTION 15 15 15 15
995 [470] 430 [203]
600-1200 [283-566]
0.80 [0.20]
40-70 [22.2-38.9]
180 [82.2]
C17B
153/4 x 25 [400 x 635]
4 x 25 [400 x 635]FILTER SIZE (IN.) [mm] SIDE
153/
133 [60.3]
92.8%
4 x 25 [400 x 635]
153/
4 x 25 [400 x 635]
153/
4 x 25 [400 x 635]
153/
RG F D
Rheem Gas
Furnace
Modulating
Prestige
Series
90 Plus
Gas Furnace
Design
Series
Electric Ignition
06E 07E 09E 10E 12E
Heating Input
Designation
Electric
Ignition—
x Models
No
06N 07N 09N 10N
07E
Input
BTU/HR
60,000 [17.6 kW] 75,000 [20.5 kW]
90,000 [26.4 kW] 105,000 [30.7 kW] 120,000 [35.2 kW]
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
CMKS
Variations
C = Single/
Multi Zone
Heat/Cool
Designation
K = 600-1200 CFM
[283-566 L/s]
M = 1200-2000 CFM
[566-944 L/s]
278 = Factory Supplied
Fuel Code
S = U.S. and
Canadian Natural Gas
Option 278
High Altitude Conversion Kit
4 Rheem Heating, Cooling and Water Heating
UPFLOW MODELS
[ ] Designates Metric Conversions
MODEL
RGFD-
06 171/2 [445] 163/8 [416] 155/8 [397] 2 [51] 15 [422] 1313/16 [351] 0 0 0 1 [25] 2 [51] 0 07 171/ 09 21 [533] 197/8 [505] 191/8 [487] 2 [51] 181/2 [511] 175/16 [440] 0 0 0 1 [25] 2 [51] 0 10 21 [533] 197/8 [505] 191/8 [487] 2 [51] 181/2 [511] 175/16 [440] 0 0 0 1 [25] 2 [51] 0 12 241/2 [622] 233/8 [594] 225/8 [575] 2 [51] 22 [600] 2013/16 [529] 0 0 0 1 [25] 2 [51] 0
A B C D E F
2 [445]
163/
8 [416]
155/
8 [397]
2 [51] 15 [422] 1313/
16 [351]
LEFT SIDE
0 0 0 1 [25] 2 [51] 0
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
Rheem Heating, Cooling and Water Heating 5
BLOWER PERFORMANCE DATA—RGFD MODELS
[ ] Designates Metric Conversions
GENERAL TERMS OF LIMITED WARRANTY*
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
Primary and Secondary Heat Exchanger ......Limited Lifetime
Conditional Unit Replacement Warranty
(Registration Required) ............................Limited Lifetime
Conditional Parts Warranty
(Registration Required) ..............................Ten (10) Years
*For Complete Details of the Limited Warranty, Including Applicable Terms
and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy of the Product Warranty Card.
MODEL
RGFD-
06
07
09
10
12
BLOWER SIZE
(D x W)
IN. [mm]
11 x 7
[279 x 178]
11 x 7
[279 x 178]
12 x 11
[305 x 279]
12 x 11
[305 x 279]
11 x 10
[279 x 254]
ECM
MOTOR H.P.
[W]
1/2
[373]
1/2
[373]
1
[746]
1
[746]
1
[746]
BLOWER
SPEED
HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW HIGH
MED-HI
MED
LOW
CFM [L/s] AIR DELIVERY
EXTERNAL STATIC PRESSURE
INCHES WATER COLUMN [kPa]
0.1 [.02]-0.8 [.20]
1200 [566] 1000 [472]
800 [378] 600 [283]
1200 [566] 1000 [472]
800 [378] 600 [283]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
6 Rheem Heating, Cooling and Water Heating
• 7 Day 5/1/1 Programmable Modulating/Two Cool Hardwired
• Works in Modulating Furnace and Modulating Furnace Dual Fuel applications (requires optional external sensor)
• Bright, 12 sq. inch touchscreen display
• Keypad lockout option
• Hardwired
• Easy, menu-driven programming
• Audio prompting to ensure program change confirmation
• Intuitive red/blue temperature keys
• Large, easy-to-see characters
• Available only through professional contractors
FOSSIL FUEL KIT
RXPF-F02
*PROGRAMMABLE THERMOSTAT ACCESSORIES:
Adapter Plate = F61-2600 Remote F1451328 and F1451378 Sensor
*Available through PROSTOCK
®
.
[ ] Designates Metric Conversions
RHC-TST412MDMS
THERMOSTATS
RECOMMENDED MODULATING FURNACE THERMOSTAT
ACCESSORIES—UPFLOW
VENT TERMINATION KITS CONCENTRIC: HORIZONTAL/
VERTICAL =
RXGY-E03A (US & Canadian Installations)
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04
(US Installations)
RXGY-D02A, RXGY-D03A, RXGY-D04A (Canadian Installations)
RXGY-G02 (US Only) CONDENSATE PUMP KIT: RXGY-B01 NEUTRALIZER KIT: RXGY-A01 RETURN AIR PLENUM: RXGR-C17B
RXGR-C21B RXGR-B24B
EXTERNAL BOTTOM FILTER RACK: RXGF-CB
EXTERNAL SIDE FILTER RACK: RXGF-CA
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
PLENUM DATA FOR “A” COILS
Plenum adapters are required in some instances for use on upflow applications when plenum and furnace size do not match.
Note: See Form Number C11-206 for MultiFlex®coil data.
LP KIT: (Available through PROSTOCK®)
U.S./Canadian = RXGJ-FP07
FILTER RACK FILTER SIZES* INCHES [mm]
MODEL
RGFD-
06
07
09
10
12
RXGF-CB
(BOTTOM)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
191/4 x 25
[489 x 635]
191/4 x 25
[489 x 635]
223/4 x 25
[578 x 635]
RXGF-CA
(SIDE)
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
153/4 x 25
[400 x 635]
FURNACE
WIDTH
IN. [mm]
171/2 [445] 161/4 [413] RXAA-C185 RXAL-B16BU 171/2 [445] 201/4 [514] RXAA-C173 RXAL-B20BU 171/2 [445] 215/8 [549] RXAA-C187 RXAL-B21BU 171/2 [445] 251/4 [641] 21 [533] 251/4 [641] 21 [533] 221/4 [565] RXAA-C176 RXAL-B22BU 21 [533] 215/8 [549] 241/2 [622] 251/4 [641] RXAA-C177 RXAL-B25BU 241/2 [622] 215/8 [549] RXAA-C187 RXAL-B21BU
PLENUM
WIDTH
IN. [mm]
PLENUM ADAPTER
UPFLOW
RXAA-C174 RXAL-B25BU RXAA-C175 RXAL-B25BU
RXAA-C188 RXAL-B21BU
PLENUM
COIL
Rheem Heating, Cooling and Water Heating 7
ACCESSORIES—UPFLOW (con’t.)
FOR HIGH ALTITUDES:
*For installations over 5000 ft.
OPTION CODE FOR HIGH ALTITUDE: US & Canada – 278 NOTE: High altitude kits and options do NOT include additional
burner orifices. If a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation
Instructions for more information.
Option – 278 furnaces are shipped with #51 DMS orifices installed. This is one drill size smaller than standard furnaces to account for expected average elevations and heating values typically seen in these areas.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines when converting furnaces for high altitudes.
For all installations above 2000 ft. (including all option – 278 models), the burner orifice size needs to be recalculated and verified at elevations above 2000 ft. A burner orifice change may still be required. See Installation Instructions for more information.
Manifold gas pressure reduction methods to adjust for altitude may NOT be used on these models. The only method permitted on modulating furnace models is to recalculate the burner orifice size. See Installation Instructions for more information.
[ ] Designates Metric Conversions
RGFD HIGH ALTITUDE CONVERSION KITS
07
MODEL
-GFD
INPUT (BTU)
75,000 [21.98] RXGY-F07
06 60,000 [17.58]
09 90,000 [26.37]
10 105,000 [30.77]
12 120,000 [35.16]
KIT NO.
RXGY-F06
RXGY-F06
RXGY-F05
RXGY-F05
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 5-09 DC FORM NO. G11-468 REV. 15
Supersedes Form No. G11-468 Rev. 14
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