RTS DV3066 Service Manual

SERVICE MANUAL
© 2016 Jan.
CONTENTS
CIRCUIT DESCRIPTION ............................ 1
PARTS LIST ............................................... 5
ADJUSTMENT ........................................ 21
PC BOARD..................................................24
SCHEMATIC DIAGRAM............................ 26
SPECIFICATIONS...................................... 29
DV3066

CIRCUIT DESCRIPTION

1. Frequency Configuration
The frequency configuration is shown in Figure 1 and
Table 1.
ANT
ANTSW
FINAL
RX/TX:66~88MHz
RF
AMP
MIX
MCF
38.850MHz
DRIVE
PRE
DRIVE
Fig. 1 Frequency configuration
Double super heterodyne
Reception method
1st IF Frequency 38.85MHz (Upper)
2nd IF Frequency 450kHz (Lower) Transmission method VCO direct oscillation amplification Modulation Variable reactance phase modulation
Table 1 Basic configuration
2. Receiver
2-1. Front-end RF Amplifier
The received signal from the antenna passes through a low pass filter and then through a transmit/receive switching circuit (antenna switch) and enters the band-pass filter (L520, L521).
The signal passing through the band-pass filter (L520, L521) is amplified by with an RF amplifier (Q506), passes through a band-pass filter (L524, L522) and enters the first mixer (Q507).
These band-pass filters are tuned to a desired frequency by varicaps (D507, D508, D509, D510). A tuning voltage corresponding to the desired signal is applied to each varicap through the P76 terminal (pin 32) of the MPU (U201) to tune to the receive frequency. (See Fig. 2)
2-2. First Mixer
The received signal passing through the band-pass filter (L524, L522) is mixed with the first local signal generated by the VCO by the first mixer (Q507) to produce a first IF signal (38.85 MHz) (Upper heterodyne). The first IF signal passes through a MCF (Monolithic crystal filter: XF3000 and XF3001) to remove unwanted components.
The first IF signal passing through the MCF (XF3000 and
CF
450KHz
IFSYSTEM
MULTI PLY
PLL
VCO
38.40MHz
AMP
TCXO
AF
MIC AMP
SP
19.200MHz
MIC
XF3001) is amplified by an IF amplifier (Q511) and the resulting signal enters the FM IC (U503).
ANT
D501,D 502
D506
ANTSW
CF30 00
CF500
IF,MIX,DE T
U503
Q512
X2
MULTIPLY
2nd LocalOS C
BPF
X500
TCXO
RFAMP
Q506
VFO
Tunin gvoltage
U201 MPU
19.200M Hz
BPF
U204A
AFAMP
MIXER
Q507
VCO
XF3000 ,XF30 01
1stLocalOSC
(PLL)
LV
MCF
PLL
AFPAAMP
U205
IFAMP Q511
.
SP
Fig.2
2-3. IF Amplifier Circuit
The first IF signal (38.85 MHz) amplified by the IF amplifier (Q511) and the second IF signal (38.40 MHz) generated by tripling the 19.200 MHz reference oscillator frequency of the TCXO (X500) by Q512, are mixed in the FM IC to produce a second IF signal (450 kHz) (Lower heterodyne). The second IF signal passes through a ceramic filter (CF3000) to remove unwanted components.
The second IF signal passing through the ceramic filter (CF3000) passes through the IF amplifier in the FM IC again and is detected to produced an audio signal. (See Fig.2)
2-4. Wide/Narrow Switching Circuit
Narrow and Wide settings can be made for each channel by switching the demodulation level. The WIDE (high level) and NARROW (low level) data is output from U201, pin 11. When a WIDE (high level) data is received, Q503 and Q509 turn on. When a NARROW (low level) data is received, Q503 and Q509 turn off. Q503 and Q509 turns on/off with the Wide/Narrow data and the U503 detector output level is switched to maintain a constant output level during wide or narrow signals. (See Fig.3)
P63(U201)
H:Wide L:Narrow
Q503
Q509
AFOUT
U503
FMSYSTEM
R509
R596
QUAD
Q511
IFOUT
C654
T3000
5R
Fig.3
1
DV3066
1
7
CIRCUIT DESCRIPTION
2-5. Squelch
A noise component is obtained by passing FM detection output (FM IC pin 9) through an operational amplifier in the FM IC and band-pass filter consisting of R593, R594, R595, C580, C581. The noise component is rectified in the FM IC to produce a DC voltage, which is output from the N-REC terminal (pin 14) of the FM IC as squelch voltage.
The squelch voltage enters the SQ terminal (pin 40) of the MPU (U201) and is compared with the reference voltage preset in the MPU to control audio signal ON/OFF.
U201 MPU
1stIFinput (38.85MHz)
U503 FMIC
2ndlocalOSC
(38.40MHz)
Fig.4
3. AF signal system
3-1. Audio amplifier circuit
The demodulated signal from U503 goes to Audio processor through U201 (AF filtered, high-pass filtered, de-emphasized , De-Scrambler, Expander, and Mux).
The signal then goes through an AF amplifier U204A (1/2), an AF volume control, and is routed to an audio power amplifier (U205), where it is amplified and output to the internal speaker. (See Fig.5)
3-2. Receive Signalling 3-2-1 Low-speed data(CTCSS/DCS
The output signal from FM IC (U503) enters the microprocessor (U201). U201 determines whether the CTCSS or DCS matches the preset value, and controls the SP MUTE (PA1) and the speaker output sounds according to the squelch results
SPMUTE
PA1
RSSI
P71
SQ
P70
MIX
Noise comp
Rectifier
Buffer
Local
OSC
CF3000
450kHz
. (See Fig.5)
RSSI
T3000
IFAMP
111213141516
654321
5R
10
Quad ratu re
detector
Inve rter
AMP
R593
C581
R595
Nois e AMP
AFOUT
9
87
To output sounds from the speaker, U201 sends a high signal to the PA1 line and turns U205 on through Q201, Q205, Q206 and Q207. (See Fig.4)
2-6. S Meter Circuit
The S meter voltage is output from the RSSI terminal (pin 12) of the FM IC (U503) and input to the SM terminal (pin 39) of the MPU. Then the voltage is converted from analog to digital in the MPU to control the S meter display on the LCD. (See Fig.4)
U201
AQUA
LPF
C580
R5594
U204A Q206,Q207 AMP
VOL
Q201,Q205,
U205 AFPA
SW
LS200
SP
J201
3-2-2 High-speed data (DTMF)
The DTMF input signal from the FM IC goes to pin 18
of U202. The signal is demodulated by DTMF demodulator in U202. The demodulated data goes to the MPU for processing. (See Fig.5)
AbandFMIFICU503
IF AMP
DET
SQL
40
P70
U201 MPU
LNOUT
AFsignal
98
PA1
DEMOD
U202
DTMFdecoder
P20,P21,P22,P23, P64,P65
27 Audio
92
SPMUTE
Fig.5
AFAMP
U204A(1/2)
VOL
U205 AFPA
Q201,Q205,Q206,Q20
SW
LS200
SP
J20
2
DV3066
P
CIRCUIT DESCRIPTION
4. PLL frequency synthesizer
The PLL circuit generates the first local oscillator signal
for reception and the RF signal for transmission.
4-1.PLL circuit
A reference frequency of 5 kHz or 6.25 kHz is produced by dividing the 19.20 MHz reference frequency of the TCXO (X500) with PLL IC (U504). Comparison frequency is produced by amplifying VCO output with an RF amplifier (Q520) and dividing it with the PLL IC. The PLL synthesizer with 5 kHz and 6.25 kHz step is configured by comparing phases of the reference frequency and comparison frequency. The phase difference between reference frequency and comparison frequency passes through a charge pump i n the PLL IC, then ripples are removed with a loop filter with low-range passing characteristics to produce VCO control voltage (lock voltage). (See Fig. 6)
4-2.VCO circuit
The VCO produces a desired frequency directly with a Colpits oscillation circuit containing an oscillation transistor (Q518) used for both transmission and reception.
The VCO control voltage is applied to varicap (D516, D517) to produce a desired frequency.
The PA0 terminal (pin 91) of the MPU (U201) goes "L" during transmission, and the R/T control switch (Q519) is turned OFF to change oscillation frequency. (See Fig. 6)
CHARGE
PUMP
Q520
RFAMP
Q516
RFAM
LPF
PA0
(U201 Pin91)
PLLDATA
19.200MHz
5C
D516, D517
REFOSC
Ripple
Fil te r
Q504
T/RSW
Q519
Q518
VCO
PLLICU504
I/N
I/M
Q517
BUFFAMP
MOD
5KHz/6.25KHz
PHASE
COMPARATOR
5KHz/6.25KHz
MOD
Fig.6
5. Transmission signal system
5-1.Microphone Amplifier Circuit
The audio signal from the microphone passes through a microphone amplifier (U207) and enters Audio processor (U201).U201 is composed of Compressor, high-pass filtered, pre-emphasis, Mux, Scrambler, limiter, low-pass filtered, and MOD circuit. The signal then passes through a low-pass filter (splatter fiIter) Q208 and cuts 3kHz and higher frequencies. The resulting signal goes to the VCO through the VCO modulation terminal for direct FM modulation. (See Fig. 7)
U207
MICAM P
C
MI
U201 MUP
Fig.7
5-2. Encode Signalling
CTCSS/DCS/DTMF
A necessary signal for CTCSS/DCS/DTMF encoding is generated by U201 and FM-modulated to the PLL reference signal. Since the reference OSC does not modulate the loop characteristic frequency or higher, modulation is performed at the VCO side by adjusting the balance. (See Fig. 7)
5-3. Drive and Final Amplifier Circuit
The signal from the T/R switch (D503 is on) is amplified by the pre-drive (Q515) and drive amplifier (Q513) to 50mW. The output of the drive amplifier is amplified by the RF power amplifier (Q505) to 5W (1W when the power is low).
The RF power amplifier consists of two MOS FET stages. The output of the RF power amplifier is then passed through the harmonic filter (LPF) and antenna switch (D506) and applied to the antenna terminal. (See Fig. 8)
Fro m
T/RSW
D503)(
Q515 Q513 Q505 D506
DRIVE
AMP
VDDVG VG
+BA TT
AMP
RF
R589
R590
R591
RF
FI NALAMP
APC
(U201)
U502A (1/2 )
Fig.8
Q208
LPF
(SPLATTERFILTER)
ANTSW
U502B
(2/2 )
VCO
TCXO
ANT
LPF
3
DV3066
5-4. APC Circuit
The APC circuit always monitors the current flowing through the RF power amplifier (Q505) and keeps a constant current. The voltage drop at R589, R590 and R591 is caused by the current flowing through the RF power amplifier and this voltage is applied to the differential amplifier U502(1/2). U502 (2/2) compares the output voltage of U502 (1/2) with the reference voltage from U201. The output of U502 (2/2) controls the VG of the RF power amplifier, Drive amplifier and Pre-Drive amplifier to make both voltages the same.
The change of power high/low is carried out by the change of the reference voltage. (See Fig. 8)
6 Control Circuit
The microprocessor (U201) operates at a clock of
32.768KHz.The control circuit consists of a microprocessor (U201) and its peripheral circuits. It controls the TX-RX unit. U201 mainly performs the following: (1) Switching between transmission and reception by the
PTT signal input.
(2) Reading system, group, frequency, and program data
from the memory circuit. (3) Sending frequency program data to the PLL. (4) Controlling squelch on/off by the DC voltage from the
squelch circuit. (5) Controlling the audio mute circuit by the decode data
input. (6) Transmitting tone and encode data.
6-1.
Memory Circuit
Memory circuit consists of the MPU (U201 and an EEPROM (U203). An EEPROM has a capacity of 64k bits that contains the transceiver control program for the MPU and data such as transceiver channels and operating features. (See Fig. 9)
Fig.9
6-2. Low battery warning
The battery voltage is monitored by the microprocessor (U201). When the battery voltage falls below the voltage set by the Low Battery Warning adjustment, the red LED
U201 CPU
U203
EEP R OM
flashes to notify the operator that it is time to replace the battery. If the battery voltage falls even more (approx.
6.0V), a beep sounds and transmission is stopped.
Low battery warning Battery condition
The red LED flashes during transmission The red LED flashes and a continuous beep sounds while PTT pressed.
BATT1
R2 04
The battery voltage is low but the transceiver is still usable. The battery voltage is low and the transceiver is not usable to make calls.
U201
38
P72
C200
R2 03
MPU
Fig.10
7. Power Supply
There are four 5V power supplies for the microprocessor: 5M,5C,5R, and 5T. 5M for microprocessor is always output while the power is on. 5M is always output, but turns off when the power is turned off to prevent malfunction of the microprocessor. 5C is a common 5V and is output when SAVE is not set to OFF. 5R is 5V for reception and output during reception. 5T is 5V for transmission and output during transmission.
4
SPARTS LIST
MAIN UNIT

Ref. No Parts No. Description of item Size (LxW)(mm) Qty Specification

C200 SMT CAPACITOR 0603 1 104±10% 50V C201 SMT CAPACITOR 0603 1 102±10% 50V C202 SMT CAPACITOR 0603 1 473±10% 50V C203 SMT CAPACITOR 0603 1 102±10% 50V C204 SMT CAPACITOR 0603 1 103±10% 50V C205 SMT CAPACITOR 0603 1 104±10% 50V C206-C212 SMT CAPACITOR 0603 7 103±10% 50V C213 SMT CAPACITOR 0603 1 104±10% 50V C214-C220 SMT CAPACITOR 0603 7 103±10% 50V C221 SMT CAPACITOR 0603 1 183±10% 50V C222 SMT CAPACITOR 0805 1 685±10% 50V C223 SMT CAPACITOR 0603 1 224±10% 50V C224 SMT CAPACITOR 0603 1 105±10% 50V C225 SMT CAPACITOR 0603 1 NO USE C226 SMT CAPACITOR 0805 1 105±10% 50V C227 SMT CAPACITOR 0805 1 104±10% 50V C228-C233 SMT CAPACITOR 0603 6 104±10% 50V C234 SMT CAPACITOR 0603 1 224±10% 50V C235-C237 SMT CAPACITOR 0603 3 104±10% 50V C238 SMT CAPACITOR 0603 1 332±10% 50V C239 SMT CAPACITOR 0603 1 223±10% 50V C240 SMT CAPACITOR 0603 1 104±10% 50V C241 SMT CAPACITOR 0603 1 224±10% 50V C242 SMT CAPACITOR 0603 1 104±10% 50V C243 SMT CAPACITOR 0603 1 224±10% 50V C244-C245 SMT CAPACITOR 0603 2 104±10% 50V C246 SMT CAPACITOR 0603 1 273±10% 50V
DV3066
5
DV3066
PARTS LIST
Ref. No Parts No. Description of item Size (LxW)(mm) Qty Specification
C247-C248 SMT CAPACITOR 0603 2 20P±5% 50V C249 SMT RESISTOR 0603 1 0R C250 SMT CAPACITOR 0603 1 47P±5% 50V C251 SMT CAPACITOR 0603 1 105±10% 50V C252 SMT CAPACITOR 0603 1 100P±5% 50V C253 SMT CAPACITOR 0603 1 56P±5% 50V C254 SMT CAPACITOR 0603 1 220P±5% 50V C255-C258 SMT CAPACITOR 0805 1 225±10% 50V C259-C260 SMT CAPACITOR 0603 2 100P±5% 50V C261 SMT RESISTOR 0603 1 100R±5% C262 SMT CAPACITOR 0603 1 103±10% 50V C263 SMT CAPACITOR 0603 1 104±10% 50V C264 SMT CAPACITOR 0603 1 30P±5% 50V C265 SMT CAPACITOR 0603 1 103±5% 50V C267 SMT CAPACITOR 0603 1 15P±5% 50V C268 SMT CAPACITOR 0603 1 470P±5% 50V C269 SMT CAPACITOR 0603 1 272±5% 50V C270 SMT CAPACITOR 0603 1 473±5% 50V C271 SMT CAPACITOR 0603 1 332±5% 50V C272 SMT CAPACITOR 0603 1 224±10% 50V C273 SMT CAPACITOR 0603 1 472±10% 50V C274 SMT CAPACITOR 0603 1 332±5% 50V C275 SMT CAPACITOR 0603 1 105±10% 50V C276 SMT CAPACITOR 0603 1 680P±5% 50V C277 SMT CAPACITOR 0603 1 332±10% 50V C278 SMT CAPACITOR 0805 1 475±10% 50V C279 SMT CAPACITOR 0805 1 225±10% 50V C280 SMT CAPACITOR 0603 1 103±10% 50V
6
DV3066
PARTS LIST
Ref. No Parts No. Description of item Size (LxW)(mm) Qty Specification
C281 SMT CAPACITOR 0603 1 102±10% 50V C282 SMT CAPACITOR 0603 1 104±10% 50V C283 SMT CAPACITOR 0603 1 122±10% 50V C284-C286 SMT CAPACITOR 0603 3 103±10% 50V C287 SMT CAPACITOR 0603 1 470P±5% 50V C288 SMT CAPACITOR 0603 1 104±10% 50V C500 SMT CAPACITOR 0603 1 103±10% 50V C501 SMT CAPACITOR 0603 1 102±10% 50V C502 SMT CAPACITOR 0603 1 103±10% 50V C503-C508 SMT CAPACITOR 0603 6 102±10% 50V C509 SMT CAPACITOR 0603 1 103±10% 50V C510 SMT CAPACITOR 0603 1 104±10% 50V C511 SMT CAPACITOR 0603 1 102±10% 50V C512-C525 SMT CAPACITOR 0603 14 102±10% 50V C526-C536 SMT CAPACITOR 0603 11 103±10% 50V C537-C551 SMT CAPACITOR 0603 15 103±10% 50V C552 SMT CAPACITOR 0603 1 103±10% 50V C553 SMT CAPACITOR 0603 1 103±10% 50V C554 SMT CAPACITOR 0805 1 105±10% 50V C555-C556 SMT CAPACITOR 0603 2 105±10% 50V C557 SMT CAPACITOR 0603 1 104±10% 50V C558-C560 SMT CAPACITOR 0603 3 104±10% 50V C561 SMT CAPACITOR 0603 1 102±10% 50V C562-C565 SMT CAPACITOR 0603 4 104±10% 50V C566 SMT CAPACITOR 0603 1 224±10% 50V C567 SMT CAPACITOR 0805 1 470P±10% 50V C568 SMT CAPACITOR 0603 1 15P±5% 50V C569 SMT CAPACITOR 0603 1 9P±0.1P 50V C570 SMT CAPACITOR 0603 1 120±5% 50V
7
DV3066
PARTS LIST
Ref. No Parts No. Description of item Size (LxW)(mm) Qty Specification
C571 SMT CAPACITOR 0603 1 12P±5% 50V C572 SMT CAPACITOR 0603 1 10P±0.25P 50V C573 SMT CAPACITOR 0603 1 NO USE C574 SMT CAPACITOR 0603 1 6P±0.1P 50V C575-C577 SMT CAPACITOR 0603 3 NO USE C578 SMT CAPACITOR 0603 1 33P±5% 50V C579 SMT RESISTOR 0603 1 2.2K±5% C580-C581 SMT CAPACITOR 0603 2 220P±5% 50V C582-C583 SMT CAPACITOR 0804 2 225±10% 50V C584 SMT CAPACITOR 0603 1 102±10% 50V C585 SMT CAPACITOR 0603 1 100P±5% 50V C586 SMT CAPACITOR 0603 1 33P±5% 50V C587 SMT CAPACITOR 0603 1 100P±5% 50V C588 SMT CAPACITOR 0603 1 102±10% 50V C589-C591 SMT CAPACITOR 0603 3 100P±5% 50V C592 SMT CAPACITOR 0603 1 27P±5% 50V C593 SMT CAPACITOR 0603 1 102±10% 50V C594-C596 SMT CAPACITOR 0603 3 470P±10% 50V C597 SMT CAPACITOR 0603 1 102±10% 50V C598 SMT CAPACITOR 0603 1 103±10% 50V C599 SMT CAPACITOR 0603 1 6P±0.1P 50V C600 SMT CAPACITOR 0603 1 102±10% 50V C601-C607 SMT CAPACITOR 0603 7 470P±10% 50V C608 SMT CAPACITOR 0603 1 56P±5% 50V C609 SMT CAPACITOR 0603 1 102±10% 50V C610-C612 SMT CAPACITOR 0603 3 470P±10% 50V C613 SMT CAPACITOR 0603 1 NO USE C614 SMT CAPACITOR 0603 1 27P±5% 50V
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