Rough Country RC701 User Manual

92RC70100
07-11 GM 4WD 1500 P/U 1 1/4” Body Lift
Rough Country recommends a certified technician install this kit. Attempts to install this kit without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle. installation. Check the kit hardware against the kit contents list page. Be sure you have all needed parts and know where they go. Review tools needed list and make sure you have the tools needed to install the kit.
We will not be responsible for any product that is altered. We will be happy to answer any questions concerning the de­sign, function, and use of our products by calling 800-222-7023.
Kit was designed for use with both standard cab and 4 door models. Standard cabs will not utilize all cab mount spacers. Standard cabs only will use the cab strap extension brackets. This body lift was developed using a 33x12.5x20 tire with factory wheels. Combo kits are available. Ask your Rough Country Dealer for more info.
Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of the windshield or on the vehicle’s dash. The decal should act as a constant reminder of the vehicles unique handling characteristics. These instructions should be kept in the vehicle for its service life.
Thank you for choosing Rough Country for all your suspension needs.
Please read instructions before beginning
NOTICE TO DEALER AND VEHICLE OWNER
Kit Contents:
2-Fr Bumper Outer Relocation Brackets 2-Fr Bumper Frame Brackets 8-1 1/4” X 3” Cab Spacers 8-1 1/4” X 2” Bed Spacers 2-Standard Cab Strap Ext.
RC701BAG Containing:
For Front Cab Mounts: 14mmx 140mm Bolts (6) 12mm x 140mm Bolts (2) For Front Bumper Brackets: 3/8” x 1” Bolts (4) 3/8” Flat Washers (4) 3/8” Lock Nuts (4) For Bed Mounts: 12mm x 65mm Bolt (6) For Rear Bumper: 10MM Nut (2) 1-1/4” Tall X 2’ 9/16” ID Pucks (2) 1” Tall X 2” Body Pucks (2) 14mm x 60mm Bolts (4) For Ground Wire Extension: 1/4” x 3/4” Bolt (1) 1/4” Flat Washer (2) 1/4” Lock Nut (1) For Strap Extension: 12mm x 35mm Bolts (2) 12mm Flange Lock (2) 1/2” Flat Washer (2)
Tools Needed:
Jack Jack Stands Wood Blocks (2x4) Pliers Hammer Phillips Screwdriver Drill Motor 1/2” Drill Bit Reciprocating Saw Clamp
8mm Socket 10mm Socket / Wrench 14mm Socket / Wrench 13mm Socket / Wrench 15mm Socket / Wrench 16mm Socket / Wrench 18mm Socket / Wrench 19mm Socket / Wrench 21mm Socket / Wrench 22mm Socket / Wrench Hand Grinder
CAB INSTALLATION INSTRUCTIONS
1. Raise hood disconnect positive and negative battery cable from the battery using 10mm wrench
. This is done to prevent accidental airbag deployment. Check owners manual and remove airba g fuses to prevent accidental air bag deployment.
2. Remove the eight plastic clips from the radiator bezel using a screwdriver and remove bezel. Retain hardware for reuse. See Photo 1.
3. Remove 4 bolts from grill using a 10mm socket then pull on lower part of grill to release clips. Retain hardware for reuse. See Photo 2.
PHOTO 1 PHOTO 2
4. Remove four of the clips from the rubber shroud that is attach to the bumper. There are 9 clips total but only 4 need to be removed to remove bumper. Retain hardware for reuse.
5. Unplug fog lights on bumper if equipped.
6. Remove the bumper support brackets located near front body mount that attach bumper to frame using a 15mm socket. See Photo 3. Retain hardware for reuse.
7. Remove the two upper bumper bolts using 21mm socket and remove bumper from truck. See Photo 4.
PHOTO 3 PHOTO 4
REMOVE BUMPER BRACKETS REMOVE BUMPER BOLTS
8. Remove ground wire from firewall using 10mm socket. Retain hardware for reuse. See Photo 5.
9. Remove both ground wires from frame located on front body mount using 10mm socket / wrench. Retain hardware for reuse. See Photo 6.
PHOTO 5 PHOTO 6
REMOVE GROUND FROM FIREWALL REMOVE GROUND FROM FRAME
10. Remove upper radiator hose and overflow hose from fan shroud as shown in Photo 7 & 8.
PHOTO 7
REMOVE UPPER HOSE FROM FAN SHROUD
REMOVE OVERFILL HOSE FROM SHROUD
PHOTO 8
11. Disconnect air intake hose from air box using a Phillips screwdriver and needle nose pliers. See Photo 9.
12. Lock steering wheel and mark the location of the upper and lower parts of steering shaft. Remove the shaft bolt us­ing a 15mm socket. See Photo 10. Do not turn or allow steering to turn while shaft is apart.
PHOTO 9
PHOTO 10
DISCONNECT AIR INTAKE HOSE
MARK STEERING SHAFT
13. Remove starter wire and O2 sensor wire from frame on passenger side as shown in Photo 11 using a 13mm wrench and screwdriver or pliers
14. Remove the four bolt securing the skid plate using a 15mm socket. See Photo 12.
PHOTO 11 PHOTO 12
REMOVE O2 AND STARTER WIREON FRAME REMOVE THE SKID PLATE
15. Disconnect the emergency brake cable at the connection on the frame below the drivers door by removing the front part of cable from frame just under the front part of driver door. See Photo 13 & 14.
PHOTO 13 PHOTO 14
DISCONNECT E-BRAKE CABLE DISCONNECT FROM COUPLER
16. Loosen all cab bolts on driver and passenger side using a 15mm & 18mm for both front body mounts as shown in
Photo 15 and 21mm for the other 6 cab mounting points as shown in Photo 16. Remove body mount hardware one side at a time.
PHOTO 15
PHOTO 16
LOOSEN CAB BOLTS LOOSEN CAB BOLTS
17. Photo 17 will is removing the cab support strap with a 18mm socket, this is only on a standard cab truck. If you have a extended or crew cab truck please skip this step.
18. Using a jack stand or hydraulic jack with wood blocks slowly lift body from truck. See Photo 18.
PHOTO 17
PHOTO 17
PHOTO 18
LOOSEN FRAME END OF STRAP
CAREFULLY LIFT THE CAB
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